Aalborg® is a registered trademark of Aalborg Instruments & Controls.
NOTE: Aalborg reserves the right to change designsand dimensions at its sole
discretion at any time without notice. For certified dimensions, please contact Aalborg.
TABLE OF CONTENTS
1. Unpacking the DPM Mass Flow Meter.......................................
1.1 Inspect Package for External Damage..................................
1.2 Unpack the Mass Flow Meter................................................
1.3 Returning Material for Repair................................................
Appendix IV: Index of Figures....................................................
Appendix V: Index of Tables......................................................10
.....
9
2
1.
UNPACKING THE DPM MASS FLOW METER
1.1
Your DPM Mass Flow Meterwas carefully packed in a sturdy cardboard carton, with
anti-static cushioning materials to withstand shipping shock. Upon receipt, inspect the
package for possible external damage. If the unopened package is damaged, contact the
shipping companyimmediately to make a report.
1.2
Open the carto n carefully from th e top and inspect for any sig n of concealed shippi ng
damage. If there is any damage, in addition to contacting the shipping company, forward
a copy of any damage reportto yourdistributoror to Aalborgdirectly.
When unpackin g the instrument, make sur e that you have all the items indi cated on
Packing List. Promptly report any discrepancy.
1.3
Contact the customer service representative at your distributor, or at Aalborgif you
purchased your Mass Flow Meter directly, to request a
(RAN). Equipment returned without a RAN will not be accepted.
right to charge a fee to the customer for equipment returned under warranty claims if the
instruments are found, when examined and tested, to be free of warrantied defects.
Shipping charges are borne by the customer. Meters returned collect will
It is mandatory that any equipment returned for service be purged of any
hazardous contents including, but not limited to, toxic, infectious,
corrosive or radioactive material. No work shall be performed on a returned
product unless the customer submits a fully executed and signed SAFETY
CERTIFICATE. Contact the Service Manager at your distributor or at
Aalborg to obtain this form prior to returning the product.
Inspect Package for External Damage
Unpack the Mass Flow Meter
Returning Material for Repair
Return Authorization Number
the
Aalborg reserves the
not
be accepted.
2.
2.1
INSTALLATION
Safety Instructions
CAUTION
responsibilities of the manufacturer shall be voided if usersfail to follow
CAUTION:
use in life
cause personal injury. Customers employing this device for use insuch
applications do so at their own risk andagree tobe fully responsible for
damages resulting from improper use or sale.
: Aalborg warranties and all
LIFE SUPPORT APPLICATIONS: TheDPM is not designed for
support applications where any malfunction of the device may
other direct or implied
any
3
CAUTION:
may be damaged by improper handling. When adjusting or servicing the
device, always wear a grounded wrist strap to prevent inadvertent damage to
the integral solid-state circuitry.
Some of the IC devices used in the DPM are static-sensitive and
2.2
The DFM Mass Flow Meter will
may be introduced into the instrument. If gases are contaminated,
prevent theintroduction of impediments to thesensor.
For more information, contact your distributor or Aalborg.
The DPMMassFlowMetercanbemountedinanyposition.Itisnotrequiredtomaintain
straight runs of pip e upstream or downstream of the meter. It is preferable to install the
meter in a stable
moisture, and drafts.
Prior to connecting gas lines, inspect all parts of the piping system, including
ferrules and other fittings, for dust or other contaminants. Do not use pipe grease or
sealant on process connections as they can contaminate narrow laminar flow
elements that may cause permanent damage to the meter.
When connecting the gas system to be monitored, be sure to observe the direction of gas flow
asindicated byt he arrow onthefr ont of themeter.
Insert tubing into the compression fittings until the ends of the properly sized tubing sit
flush against the shoulders of the fittings. Compression fittings are to be tightened 1¼
turns according to the manufacturer's instructions. Avoid overtightening
seriously damage the compression fitting.
Primary Gas Connections
not
operate with liquids. Only clean, non
theymustbe filteredto
CAUTION:
specifically cleaned and prepared for such an application.
DPM meters should not be used for monitoring oxygen gas unless
environment, free of frequent and sudden temperature changes, high
corrosive gases
which may
Pressure Requirements
Maximum operating line(common mode)pressure for "BREEZE" Low Differential Pressure
DPM04/14/24/34/44/54 series flow meters is 50PSIG (3.44 Bar). If the installation
line pressure is more than 50 PSIG(3.44 Bar), a pressure regulator must be installed
upstream of the flow meter to bring pressure down to 50PSIG (3.44 Bar).
Maximum operating line (common mode)pressure for DPM07/17/37/47/57/67/77 series flow
meters is 120PSIG (8.3 Bar). If the installation line pressure is more than 120 PSIG (8.3
Bar), a pressure regulator must be installed upstream of the flow meter to bring pressure
down to 120 PSIG (8.3 Bar)
4
CAUTION:
maximum pressure in the gas line must not exceed 120PSIG (8.3bar).
Applying pressure above 120 PSIG (8.3 bar) will cause permanent damage
to the differential pressure sensor.
For DPM07/17/37/47/57/67/77 series flow meters, the
CAUTION:
series flow meters, the maximum pressure in the gas line must not exceed
50PSIG (3.44bar). Applying pressure above 50 PSIG (3.44 bar) will cause
permanent damage to the differential pressure sensor.
CAUTION: Do not apply upstream – downstream differential pressure
exceeding 9.75 PSID to "BREEZE" Low Differ
DPM04/14/24/34/44/54
differential pressures may cause permanent damage to the product.
Normally high common mode pressure (within 50 PSIG) will not damage
the differential pressure sensor, but pressure transients (momentary
pressure variations) on upstream or downstream ports can result in
permanent sensor damage to the product.
Avoid instantaneous application of high pressure from quick on/off
solenoid valves upstream or downstream of the meter.
CAUTION: Do not apply upstream – downstream differential pressure
exceeding 12 PSID to DPM07/17/37/47/57 series flow meters. Exposure
to higher differential pressures may cause permanent damage to the
product. Normally high common mode pressure (within 120 PSIG) will
not damage the differential pressure sensor, but pressure transients
(momentary pressure variations) on upstream or downstream ports can
result in permanent sensor damage to the product.
Avoid instantaneous application of high pressure from quick on/off
solenoid valves upstream or downstream of the meter.
CAUTION:
meet the DPM meter’s pressure and temperature ratings. A margin of safety
should be provided if spikes and surges existin the process. Proper
pressurerelief valvesandburstplatesshouldbeinstalledin high
applications.
For DPM04/14/24/34/44/54 "BREEZE"Low Differential Pressure
ential Pressure
series flow meters. Exposure to higher
The usershall install the instrument onlyin processlines that
pressure
CAUTION:
tube and the narrow flow channels in the laminar flow element, the
user should install the instrument in process lines that have clean
gases. Upstream particulate filters with maximum particulate size
20P are recommended for all applications.
4-20 mA analogoutput requires at least 12 Vdcpower.
6
CAUTION: Generally, "Mini-DIN" Connector numbering patterns are
standardized. There are, however, some connectors with
nonconforming patterns, so the numbering sequence on your mating
connector may or may not coincide with that shown in our pin
configuration above. It is imperative that you match the appropriate
wires in accordance with the correct sequence regardless of the
particular numbers displayed on the mating connector.
3.1
The AC to DC power supply requirements for DPM transducers are 9 to 26 Vdc, with
maximum load current at least 100 mA (unipolar power supply), and maximum ripple
below 150 mV P-P.
Power can be applied to the DPM meter either through the power jack (see Figure ) or the 8-pin Mini-DIN connector (see Figure 1).
Power Supply Connections
CAUTION:
as this may damage the instrument.
DC Power (+) --------------- pin 7 of the 8-pin Mini-DIN connector
DC Power (-) --------------- pin 8 of the 8-pin Mini-DIN connector
CAUTION:
damage the DPM and/or cause faulty operation.
CAUTION:
any cables or wires to or from the system.
NOTE:
time-lag) r eset fuse. If a shorti ng condition or pol arity reversal occ urs, the
fusewill cut power to the flow transducercircuit: disconnectthe power to the
unit, correct the faulty condition, and reconnect the power. The fuse will
reset once the faulty condition has been corrected.
Never apply power simultaneously from both connectors,
Never apply power voltage above 26Vdc. Doing so may
Make sure power is OFF when connecting or disconnecting
The (+)and (-) power inputs are each protected by a 300mA M(medium
3.2
Output Signals Connections
CAUTION:
exceed the rated values shown in the specifications (see Section 5).
Failure to do so might cause damage to this device. Be sure to check
if the wiring and the polarity of the power supply are correct before
turning the power ON. Wiring error may cause damage or faulty
operation.
When connecting the load to the output terminals, do not
7
DPM series Mass Flow Meters are equipped with calibrated 0-5Vdc, 0-10Vdc or
4-20 mA output signals. This linear output signal represents 0-100% of the flow
meter’s full scale range. The user may select the desired analog interface type
using a local OLED/Joystick interface or via digital communication interface.
CAUTION:
isolated, sourcing type). Do not connect an external voltage source
(for example, current loop powered systems) to the output signals.
For 0-5 VDC, 0-10 VDC or 4-20 mA output signal connection:
External load Plus (+) --------------------------- pin 6 of the 8-pin Mini-DIN connector
External load Minus (-)--------------------------- pin 4 of the 8-pin Mini-DIN connector
CAUTION:
check actual analog output interface configuration. Connecting low
impedance (< 5K
damage to or faulty operation of the electronics circuitry.
NOTE:
CAUTION:
always check actual analog output interface configuration.
Connecting high impedance (> 500
may cause non linear or faulty operation of the electronics circuitry.
Toeliminate the possibility of noise interference, it is recommended that you use a separate cable
entry for the DC power, digital communication interface, and analog output interface signal
lines.
The 4-20 mA current loop output is self-powered (non-
When connecting the load to the output terminals, always
ȍ
) loads to the 0-5Vdc or 0-10 Vdc output may cause
4-20 mA analog output requires at least 12 Vdc power input.
When connecting the load to the output terminals,
ȍ
) loads to the 4-20 mA output
3.3
The digital interface operates via RS-232 or RS-485 (user-selected) and provides access to
all applicable internal configuration parameters and data.
Digital Communication Interface Connections
CAUTION: Before proceeding with communication interface
connection, verify the meter’s actual communication interface type. For
devices with OLED display, the interface type will be briefly (for about
2 seconds) displayed on the banner screen when power is applied. If
your meter does not have a display, the communication interface type
can be identified by briefly pressing the multi-function button and
(
see
monitoring status LED response
Section 6.5).
8
Communication Settings for RS-232/RS-485 communication interface
The default baud rate is 9600 baud (user-selected; see Section 5, Specifications).
Stop bit:
Data bits:
Parity:
Flow Control:
RS-232 Communication Interface Connection
Crossover connection must be established:
HOST PC RS-232 RXMeter (RS-232 TX)
(pin 2 on the host PC DB9 connector)------pin 3 (Ring) of the 3-pin stereo jack
connector (TX+)
HOST PC RS-232 TXMeter (RS-232 RX)
(pin 3 on the host PC DB9 connector)------ pin 2 (Tip) of the 3-pin stereo jack
connector (RX-)
HOST PC RS-232 SIGNAL GND Meter (Digital GND)
(pin 5 on the host PC DB9 connector)------pin 1 (Sleeve) of the 3-pin stereo jack
connector
Each DPM ordered with RS-232 interface option is supplied with default crossover -
foot long communication cable (AALBORG P/N: CBL-A232) DB9 female to stereo 3.5 mm
Plug.
If custom length cable is required, it can be assembled using the connection
diagram shown in Figure 2.
....................
....................
....................
....................
1
8
None
None
9
RS-485 Communication Interface Connection
The RS-485 converter/adapter must be configured for: multidrop, 2-wire, half
duplex mode (see Figure 3). The transmitter circuit must be enabled by TD or
RTS (depending on which is available on the converter/adapter). Settings for
the receiver circuit should follow the selection made for the transmitter circuit
in order to eliminate echo.
RS-485 A line T(-) or R(-) ............. pin 2 on 3-pin Audio-connector, middle
section or "tip" DPM (RX-), (WHITE
wire)
RS-485 B line T(+) or R(+) ........... pin 3 on 3-pins Audio-connector, the
"ring" section DPM (TX+), (RED wire)
RS-485 GND (if available) ............ pin 1 on 3-pin Audio-connector, the
“sleeve” section DPM (GND), (Shield
wire)
Each DPM ordered with RS-485 interface option is supplied with a default
3-foot length of communication cable (AALBORG P/N: CBL-A485) Stereo
3.5 mm plug to stripped wires.
If custom length cable is required, it can be assembled using the connection
diagram shown in Figure 3:
10
F
IIGGUURRE3:DDPPMRR
When the DPM device is set as the last device on the long RS-485 bus segment,
ȍ
the 120
and (-) terminals close (< 6 feet) to this device.
bus termination resistor must be connected between the RS-485 (+)
SS-
44885CCOO
MMMM
UUNNIICC
ATTIIOONN IINNTTEERRFFAACCECCOO
NNNNEECCTTIIOONN
S
NOTE:
Wermination resistor between the RS-485 (+) and (-) pins. On
instruments with a local display and joystick interface, the 120ȍ
termination resistor can be activated (enabled) using General
Settings / Communication Port / RS-485 Termination menu selection.
By default, the instrument is shipped from the factory with the RS-485
Termination mode set to Disabled.
The DPM instrument offers an integrated switchable 120ȍ
11
4.
PP
RRIINNCCIIPPLLEOOFFOOPPEERRATTIIOONN
The DPM series flow meters integrate precision a differential pressure sensor
which accurately measures pressure drop across the special restriction flow
element (RFE). The geometry of the RFE is designed to ensure laminar flow in
each branch within the entire range of operation of the DPM instrument.
According to principles of fluid dynamics, the volumetric flow rates of a gas in the
laminar flow conduits are proportional to differential pressure across the
restriction flow element. In addition, precision absolute pressure and temperature
sensor readings are used to calculate mass flow rate using ideal gas laws.
The DPM flow meter supports multi-gas functionality which allows users on site to
select the desired measured gas using local Display/Joystick interface or digital
communication interface. See Tables X - XVIII which provide lists of supported
gases.
The DPM flow meter can display flow rate in 43 different mass flow or 15 different
volumetric flow engineering units. Flow meter parameters and functions can be
programmed locally via optional OLED/Joystick interface or remotely via the RS232/RS-485 interface or optional Modbus RTU interface. DPM flow meters
support various functions including two programmable flow totalizers; low, high or
range flow; temperature and pressure alarms; automatic zero adjustment
(activated via local or digital communication interface); programmable solid state
relay (SSR); programmable 0-5 Vdc, 0-10 Vdc or 4-20 mA analog outputs; userprogrammable pulse output (via SSR); and self-diagnostic alarms. Optional local
OLED readout with adjustaEOH brightness level provides mass and volumetric
flow rate, total volume reading in currently selected engineering units, and
GLDJQRVWLFHYHQWVDQGLQGLFDWLRQ
5.
FLOW MEDIUM:
clean gases,
CALIBRATIONS:
°C]) unless otherwise requested orstated.
ENVIRONMENTAL (PER IEC 664):
FLOW ACCURACY (INCLUDING LINEARITY):
temperature and pressure.
REPEATABILITY:
FLOW TEMPERATURE COEFFICIENT:
FLOW PRESSURE COEFFICIENT:
FLOW RESPONSE TIME:
SSPPEECCIIFFIICCA
Please note that DPM Mass Flow Meters are designed to work only with
never
TTIIOONN
S
any corrosive gas and
Performed at standard conditions (14.7 psia [101.4 kPa] and 70 °F [21.1
+0.15% of full scale.
default 10 ms (user-adjusted).
never
Installation Level II; Pollution Degree II.
0.05% of full scale/ °C or less.
0.01% of full scale/psi (6.895 kPa) or less.
12
any liquid.
±(0.5% RD + 0.2% FS) at calibration
INSTRUMENT WARM-UP TIME:
< 5 seconds.
MAXIMUM MEASURABLE FLOW RANGE:
OPERATION RANGE/TURNDOWN RATIO:
MASS REFERENCE CONDITIONS (STP): 70°f & 14.696 PSIA(other references
corrosion resistance of mass flow meters as pertains to different
flow media reacting with any components of the meters. It is solely
the customer’s responsibility to select the model best suited for a
particular gas, based on the fluid contacting (wetted) materials
offered in the different models.
Aalborg® makes no expressed or implied guarantees of
female thread, DPM54/67/77 3/4" NPT female thread for user-supplied fittings.
DISPLAY: Optional 128 x 64 pixelsgraphic yellow OLED with Esc button and
Joystick interface. Simultaneously displays: Mass Flow, Totalizer Volume,
Pressure and Temperature or Mass Flow, Volumetric Flow, Pressure and
Temperature (user-selectable screens).
5..11
CCEECommpp
lliiaannccee
EMCCompliancewith2004/108/ECas amended. CISPR11
Emission Standard: EN61000-6-3, Group 1, Class A
Immunity Standard: EN61000-6-1, IEC EN 61000-4-2, IEC EN 61000-4-3
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 2.0 feet.
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 10.0 feet.
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 25.0 feet.
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 10.0 feet.
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 25.0 feet
(included with each DPM).
stereo audio connector with 3-wire to stripped ends.
15
MOODDEELL
DPM 07/17
DPM 47
DPM 57
DPM 67
DPM 77
DPM04
DPM14
DPM24
DPM34
DPM44
DPM54
TABLE IV: PRESSURE DROPS
M
FLLOOWRRAATTEE
[ssttdll iitteerrss//mmiinn
STANDARD PRESSURE DROP [AIR]
up to 10703
10017572.517.236
200
500
1000
DPM (BR EEZE) LOW PRESSURE DROP [AIR]
0.02
10
2 0
4 0
100
]
[
mmmm
20
30
4014062.013.789
501406
601757
2
105.5
AAXXIIMMUUMM
H2O
][
7031.06.894
14062.013.789
TBD
TBDTBDTBD
TBDTBDTBD
42.2
49.2
59.8
210.9
175.8
PPRREESSSSUURREEDDRROOPP
ppssiidd
][kkPPaa]]
1.0
2.013.789
2.5
TBDTBD
0.06
0.07
0.085
0.3
0.15
0.25
6.894
17.236
0.413
0.483
0.586
2.068
1.034
1.724
TABLE V: APPROXIMATE WEIGHTS
MOODDEELLWEEIIGGHH
DPM04/07/14/17 flow meter
DPM34/37/44/47 flow meter
DPM54/57 flow meter
DPM67 flow meter
DPM77 flow meter
6.
6..11
Now that the Mass Flow Meter has been correctly installed and thoroughly testedas
describedin
turnedon,theBannerScreenisshownfor 2 seconds (see Figure 4), then device
firmware and
communication interface type and hexadecimal address value on the second line,
Communication Port baud rate on the third line, andModbushardwarestatusand decimal
addressvalueonthefourthline (see
Subsequently, the actual process information (PI) is displayed.
EEPROM database revisions will be displayed on the first line,
0.85 lbs. (0.4 kg)2.55 lbs. (1.2 kg)
1.15 lbs (0.52 kg)3.0 lbs (1.36 kg)
3.5lbs (1.6kg)5.1lbs (2.32kg)
4.5lbs (2.04kg)
5.2lbs (2.35kg)
wweerUU
Figure 5
T
TTIIOONN
SS
pp
). These areshownforanother
SHHIIPPPPIINNGWWEEIIGGHH
6.7lbs (3.04kg)
8.75lbs (3.97kg)
TT
is first
2 seconds.
16
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DPPMMfirrsst BBaa
FFww:AA000011TTbbll::AA000011
CCOOMM::RRSS
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ooddBBuuss:
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The main DPM flow meter screen shows current instrument Pressure, Temperature,
Mass Flow, and Totalizer Volume readings in previously selected units of measure.
DPPMMFF
ii rr
mmwwaarr
eeaa
nndCCoo
mmmm
uunniiccaattiioon
Absolute Pressing
Reading
PSIA
0.00
Current Mass Flow
Rate Reading
22.67
T1: 14726.0 Sml
Totalizer #1 Reading
Figure 6: DPM Initial Process Information
NOTE:
the model and device configuration.
NOTE:
the status LED will emit a constant GREEN light (normal operation,
ready to measure).
Actual content of the OLED screen may vary depending on
5 seconds after the initial powering of the DPM flow meter,
IInntteerffaaccee
27.7
Sml
min
IInnff
oormationSSccrreeee
Temperature
Reading
Current Unit of
C
Measure for
Mass Flo w
Totalizer#1
Units of
Measure
nn
6..22
If a flow of more than 133% the nominal maximum flow rate of the Mass Flow
Meter is taking place (displayed mass flow reading is flashing), a condition
known as "swamping" may occur. Readings of a "swamped" meter cannot be
assumed to be either accurate or linear. Flow must be restored to below 133%
of maximum meter range. Once flow rates are lowered to within calibrated
range, the swamping condition will end.
SSwwaa
mmppiinn
ggCCoonnddiittiioo
n
17
6..33
MMeetteerPPrrooccee
sssIInn
ffoorrmm
aattiioon((PPII))ss
ccrr
eeenns
Based on meter configuration, different parameters may be displayed in the
Process Information (PI) screen by moving the control joystick (see Figure
7) Up or Down (DN). Process Information screens can be configured to be
static or dynamic (see Section 6.4.13.2 “Display and Process Information
(PI) Screens”). Using PI Screen Mask settings, the user can enable
(unmask) or disable (mask) up to 6 different process information
combinations.
UP
LEFT
Press here for
Enter command
RIGHT
DOWN
FIGURE 7: JOYSTICK
In the Static Mode, moving the joystick Up pages through the PI screens in
the forward direction, while moving the joystick DN pages through the PI
screens in the reverse direction. When the last PI screen is reached, the
firmware “wraps around” and scrolls to the initial PI screen once again.
In the Dynamic Display Mode, the firmware initiates automatic screen
sequencing with user-adjusted screen Cycle Time (see Section 6.4.13.2
“Display and Process Information (PI) Screens”). When the last PI screen is
reached, the firmware “wraps around” and scrolls to the initial PI screen
once again.
18
PSIA
222..7777
0..000
T
11::144772266..00Sm
255..7
PI Screen #1 (Pressure, Temperature,
C
Mass Flow Rate, Totalizer #1)
Smmll
miinn
l
Com. Interface type
and device address
Analog Interface Type
Flow, Pressure,
Temperature
Alarms Status
Totalizers Status
Alarm Events Status
Register
PSIA
222..7777
255..5
Smmll
0..000
T
22::0..00Sm
222..7777
PSIA
miinn
244..5
Smmll
0..000
V
::0..00mll//mmiin
miinn
AAIIR
FFSS:00..22000000LL//mmiin
RRSS
22332
00
--55VV
ddccMMooddbbuuss::
PPOOWWEERR
::1199..66HHrr
AAllmm::DDDDDRReell::D
TT
11::DD TT22::EE PPOO::DD
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::00000000DDEE
::0000000
PI Screen #2 (Pressure, Temperature,
C
Mass Flow Rate, Totalizer #2)
l
PI Screen #3 (Pressure, Temperature,
C
Mass Flow Rate, Volumetric Flow Rate)
PI Screen #4 (Selected Gas, Instrument
Full Scale Range, Interface Information)
Currently Selected Gas Name
Instrument Full Scale Range
YY
Modbus interface H/W status (Y, N)
PI Screen #5 (Events Notification screen)
Time elapsed from the power up event
Relay assignment
Pulse Output Status
Diagnostic Events Status Register
PI Screen #6 (Instrument Diagnostic)
DP Sensor Raw Counts
AP Sensor Raw Counts
DP Sensor reading mBar
Temperature Sensor
Raw Counts
FIGURE 8: DPM PROCESS INFORMATION SCREENS
DD
::11664433553399001
AA::--
44110066337
DDPP
:00..00005
T:226688335
00..00000011
2244..8833
88998
19
DP Sensor Temperature Raw Counts
AP Sensor Temperatur e Raw Counts
DP sensor reading in PSID
CC
Temperature Sensor Reading (deg.C)
6..44
LLooccaalUUsseerrIInntteerrffaacc
The diagram in Figure 13 gives a general overview of the standard top-level
display menu structure (when running firmware version A001). The Esc
push-button is used to toggle between the Process Mode (PI screens) and
the Setup menus, and to return to upper menu level.
In order to move through the menu items, the user must move the joystick
UP and DN. When the last item in the menu is reached, the menu “wraps
around” and scrolls back to the beginning of the menu items list. Similarly,
when the first menu item is highlighted and the joystick is moved UP, the
menu “wraps around” and scrolls down to the end of the menu item’s list. In
order to select the desired menu item, the user must press the joystick
down (this action is equivalent to the Enter button). To go back to upper
menu level, the user must press the Esc button.
All process configuration parameter settings are password-protected. In
order to access or change them, Program Protection (PP) should be
disabled. Each time the device is powered up, the Program Protection is
enabled automatically. By default, the device is shipped from the factory
with the Program Protection (PP) password set to Zero (PP Disabled). If the
PP password is set to Zero (Disabled), entering a PP password is not
required. A subsequent screen will appear and the Program Protection
menu item will be selected:
Fiigguurre
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nnuuSS
ttrruuccttuurr
PRR
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RRAAMMPPRROOTTEECCTTIIOONN
E
NNAABBLLEE
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9: Program Protection Screen
tt
oocchhaanngg
t ttooSSaavv
ttooEExxii
:
DD
D
ee
ee
tt
e
Moving the joystick DN to select the Disabled option and then pushing the
joystick (ENT) to save settings will disable program protection.
If the PP password is set to any value more than Zero, the firmware will
prompt with “Enter Program Protection Password” (see Figure 10).
Enntteerr PPrr
ooggrraamPPrrootteeccttiioonn
Paasssswwoorrdd::
P
uusshUUpp,,DDn
seettttiinngg,EEnn
seettttiinngg,EEssc
Figure 10: Program Protection Password Screen
The user must enter up to 3 digits for the program protection code, in order
to be able to access password protected menus.
tt
oocchhaanngg
t ttooSSaavv
ttooEExxii
ee
ee
tt
20
NOTE:
Program Protection (PP) password set to Zero (PP Disabled).
Once the correct password is entered, the Program Protection is turned off
until the unit is powered up again.
By default, the device is shipped from the factory with the
6..44..11PPaarraammeetteerEEnnttrr
There are two methods of data entry:
xDirect numerical entry.
xTabular Input from a menu.
If the menu with direct numerical entry is selected, move the joystick UP or DN
to increase or decrease digit value between 0-9. Move the joystick RIGHT or
LEFT to move the cursor to another digit position. When the desired value is
entered, use joystick equivalent of an ENT button to accept (to be saved in the
EEPROM) the new value
NOTE:
acceptability. If data is not acceptable, it is rejected and a message
is generated to indicate that the new data has not been accepted.
If the menu with tabular entry is selected, the available menu options can be
set using the joystick UP and DN positions and are accepted by pressing the
joystick equivalent of an ENT button.
6..44..22
In order to get access to “Change Program Protection (PP) Password”
menu, Program Protection must be disabled. If PP password is set to Zero
(Disabled), entering PP Password is not required and PP can be disabled
from “Program Protection” menu (see Figure 9). If PP Password is set to
any value more than Zero, the firmware will prompt with “Enter Program
Protection Password” (see Figure 10). The user must enter a program
protection code (up to 3 digits). If the PP password is lost or forgotten,
contact the factory or your distributor.
During data entry, the input values are checked for
SSuu
bbmmeennu““CChhaannggePPPPPPaasssswwoorrdd
y
.
”
Once the “Change PP Password” menu is selected, the following screen will appear:
OOlld
PPPPPPaasssswwoorrdd:
NNeew
PPPPPPaasssswwoorrdd:
EEnntteer OOlldPPPPPPaasssswwoorrdd
Figure 11: Change PP Password Screen
21
In order to protect device configuration parameters when changing the PP
password, the old PP password must first be entered.
Once old and ne w passwords are ent ered, the firmwa re will prompt wit h a
confirmation
message (see
Figure 12: PP Password Change Confirmation Screen
Figure 12
) that thenew password hasbeen saved:
Neeww
PPPPPPaasssswwoorrdd
h
aa
ssbb
eeee
nnssaavveed
PP PPaasssswwoorrddiissCChhaannggeed
..44..33SSuu
6
This submenu contains information about the device’s main configuration parameters.
These items are informational only, not password-protected, and cannot be changed
(read only).
6..44..44
Use the “Units of Measure" Menu to navigate to Measuring Units settings for
Mass Flow, Volumetric Flow, Pressure, and Temperature readings. This option
allows configuration of the flow meter with the desired units of measurement.
These are global settings and determine what appears on all Process
Information screens and in all data log records. Units should be selected to
meet your particular metering needs. A total of 44 different mass-based
engineering units (Standard, Normal and True Mass) are supported (see Table
VI). A total of 15 different volumetric flow rate units are supported (see Table
VII).
Supported Pressure units of measure are listed in Table VIII, and Supported
Temperature units of measure are listed in Table IX.
bbmmeennu““DDeevviicceIInnffoorrmm
SSuu
bbmmeennu““UUnniitt
ssooff
aattiioonn””
MMeeaassuurree””
22
TABLE VI: LIST OF SUPPORTED MASS FLOW UNITS OF MEASURE
TABLE VIII: LIST OF SUPPORTED ABSOLUTE PRESSURE UNITS OF MEASURE
Pressure Units NameShort Name
PSIA
barAbarA
mbarAmbarMillibar
hPaAhPaA
kPaAkPaA
MPaAMPaA
atmatmAtmosphere
g/cm2Agcm2
kg/cmAkgc2
cmH2OA
inH2OA
%FS%FS
Totalizer Volume Units
%s
L
L
L
L
psiA
Gram-force per square centimeter
Kilogram-force per square centimeter
cmH2
inH2
Pound per square inch
,QFKRIPHUFXU\>Û&@
Millimeter RIPHUFXU\>Û&@
&HQWLPHWHURIZDWHU>Û&@
,QFKRIZDWHU>Û&@
Percent of Full Scale
Description
Percent of Full Scale
Microliters per minute
Milliliter per second
Milliliters per minute
Milliliter per hour
Liter per second
Liter per minute
Liter per hour
Liter per day
Cubic meter per minute
Cubic meter per hour
Cubic meter per day
Cubic feet per second
Cubic feet per minute
Cubic feet per hour
Cubic feet per day
Description
bar
Hecto Pascal
Kilo Pascal
Mega Pascal
Number
1
2
3
4
TABLE IX: LIST OF SUPPORTED TEMPERATURE UNITS OF MEASURE
Temperature Units Label
Û)degree Fahrenheit
Û°ree Celsius
K
Û5
Description
Kelvin
degree Rankine
24
NOTE:
may be based on the units selected. Once Flow Unit of Measure is
changed, the Totalizer’s Unit of Measure will be automatically updated.
Program the Measuring Units first because subsequent menus
6..44..55““SSuu
In addition to conventional flow units, user-defined flow engineering units
may be selected. Use the “Engineering Units and K-Factor” menu to
navigate to the “User-Defined Units” menu option. This option enables userdefined configuration of any engineering unit required for process
measurement.
The following three parameters are available for this function:
xUD Unit volume K-Factor (defined in Liters)UD Unit time base
xUD Unit use density (units with or without density support)
Before using the User-Defined Unit, be sure the proper conversion factor of
the new unit, with respect to one liter, is set. The default entry is 1.00 Liter.
Also, proper time-based values for User-Defined Units must be set.
Figure 13 explains by diagram the various upper level display menus.
bbmmeennuuUUsseerr--DDee
(defined in Seconds)
fifinneedUUnniittss”
25
Program Protaction (PP)
Change PP Password
Device Information
Units of Measure
Alarm Settings
Totalizers Settings
General
Settings
Select Gas
***** Main Menu *****
Alarm Event Menu
Diagnostic Events
Sensors ADC Reading
Temperature Sensors
AnalogOut & POQueue
Miscellaneous Param
Sensor Zero Calibr.
Tot
al
izer #1
Tot
al
izer #2
Pul
se Output
Gas Flow Alarm
Gas Pressure Alarm
Gas Temperature Alarm
Mass Flow
Volumetric Flow
Pressure
Temperature
User Defined Unit
Device ID & FS Flow
Analog/Com Interface
Firmware/EE Version
Flow Alarm Settings
Pressure Alarm Set.
Temp Alarm Settings
Totalizer#1 Settings
Totalizer#2 Settings
Pulse Outputs & LEDs
General Settings
Standard Temperature
Standard Pressure
Normal Temperature
Normal Pressure
Display Oper. Mode
Screen Cy
cle Ti
me
PI Screens Config.
OLED
Bright
nes
s
Screen Saver
Mode
OLED SS Time Out
OLED SS Brightness
Flow Rate Prec
ision
Baud Rate Settings
Dev
. ModBus Address
ModBus Com. Parity
ModBus Com. StopBit
Disabled
Low F. Alarm
High F. Alarm
F. Range H - L
Low P. Alarm
High P.
Alarm
P. Range H - L
Low T. Alarm
High T. Alarm
T. Range H - L
Tot
alizer #1 Event
Totali
zer #2 Event
Puls
e Output
Alarm Events
Diagnostic Events
Manual On
Totalizer #1 Mode
Tot#1 Flow Start
Tot#1 Action Vol.
Tot#1 PowerOn Delay
Tot#1 Auto Reset
Tot#1 AutoRes Delay
Reset Totalizer #1
Tot#1 DP Precision
Totalizer #2 Mode
Tot#2 Flow Start
Tot#2 Action Vol.
Tot#2 PowerOn Delay
Tot#2 Auto Reset
Tot#2 AutoRels Delay
Reset Totalizer #2
Tot#2 DP Precision
PulseOutput Mode
Pulse Flow Start
[Unit]/Pulse
Pulse Active Time
STP/NTP Units Cond
Display & PI Screens
Communication P
ort
ModBus Interface
Relay Assignment
Analog Output
Status LED Settings
Signal Conditioner
UD Unit K-Factor
UD Unit Time Base
UD Unit Use Density
Pressure Alarm Mode
Low Pressure Alarm
High Pressure Alarm
Pressure Alarm Delay
Pressure Alarm Latch
PA Power Up Delay
F
low Damping
Flow NLEF Mode
Pressure Damping
Pressure NLEF Mode
LCD Flow Average
Gas Temp. Damping
LCD Flow Dead Band
Recent Gases
Standard Gases
Bioreactor Gases
Breathing Gases
Chromatography Gases
Fuel Gases
Laser Gases
O2
Concen
trat
or
S
tack Gases
Welding Gases
Use Defined Mixture
Alarm & Diagnostic
A
larm Events Status
A
larm Events Mask Reg.
A
larm Events
Latch Reg.
Reset Alarm Events Reg.
Diag.
Events Status
Diag.
Events Mask
Reg.
Diag.
Events Latch Reg.
Reset Diag. Events Reg.
Start Auto Zero Now
Start AP Auto Tare
Vi
ewZeroParameters
Default Events
F. Alarm & Tot Events
Alarm Ev
ent
s
Diagnostic Events
Main Com. Interface
Modbus Interface
Analog Output Mode
Analog Output Cal.
Analog Output Test
0-5 Vdc
0-10 Vdc
4-20 mA
Temp. Alarm Mode
Low Temp. Alarm
High Temp. Alarm
Temp. Alarm Delay
TA Power Up Delay
Temp. Alarm Latch
Flow Alarm Mode
Low Flow Alarm
High Flow Alarm
Flow Alarm Delay
Flow Alarm Latch
FA Power Up Delay
UART Tranceiv Mode
Baud Rate Settings
RS-485 Bus Address
RS-485 Termination
See Table V,,I
See Table V,
See Table I;
See Table V,,
Figure 13DPM Upper Levels Menu Structure
6..44..66
The currently active gas can be selected by the user via OLED/joystick or digital communication
interface. The gas data are allocated in different gas groups (see
“Recent Gases” group keeps up to 16 recently selected gases. The detailed list of the gases for
each group is provided in Tables X through XVIII, beginning on the following page.
For example, to select Nitrogen, the user should navigate to “Select Gas”
then highlight “Nitrogen” and press the joystick equivalent of an
SSuu
bbmmeennu""SSeelleecctGGaass""
Recent Gases
Standard Gases
Bioreactor Gases
Breathing Gases
Chromatograpy Gases
Fuel Gases
Laser Gases
O2 Concentrator
Stack Gases
Welding Gases
User Defined Mixture
Figure 14: Selecting Gas Group
Figure 14
Ent
button.
below). The
Ö
“Standard Gases”,
27
TABLE X: Standard Pure Non-Corrosive Gases
AA
ll lDDaattaa
ffoor SStaannddaarrddCC
Gaa
ss
S
Nuummbbee
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17KrKrypton24.839148
18
19
20
21
22
23
24
25
26
27
28A1025
29Star29
30
hhoorrtt
r
Naamm
e
AirAir18.259686
ArArgon22.377244
CO2
N2
O2Oxygen
He
COCarbon Monoxide
C2H4Ethylene
C2H6Ethane
n-C4H10
i-C4H10
C3H8Propane
D2
H2
N2O
CH4Methane
NeNeon
SF6Sulfur Hexafluoride
Xe
C2H2Acetylene
C2525% CO2 / 75% Ar
C1010% CO2 / 90% Ar
C88% CO2 / 92% Ar
C22% CO2 / 98% Ar
C7575% CO2 / 25% Ar
He7575% He / 25% Ar
He2525% He / 75% Ar
P595% Ar / 5% CH4
LoonngNNaammee
Carbon Dioxide
Nitrogen17.624584
Helium19.668342
n-Butane7.3072193
i-Butane7.4018705
Deuterium12.473107
Hydrogen8.8198202
Nitrous Oxide
Xenon
90% He / 7.5%
Ar / 2.5% CO2
Stargon CS 90%
Ar/8%CO2/2%O2
oonnddiittiioonnss
A
bbssoolluutte
Viissccoossiitt
(μμPPaa--ss))
14.743078
20.3345
17.475804
10.1870171.1688180.99401503
9.23980381.2552260.99208387
8.04150541.8575670.98310908
14.654788
10.949931
30.847242
15.0427266.1212130.98816832
22.710043
10.334757
20.455223
21.6093671.6728110.99905731
21.762981
22.223694
16.611552
23.052769
23.043143
21.314678
21.730903
22.146573
((
770
°°FFaa
nnd 1144..669966
yy
0.16568373
0.16672796
0.083436355
0.66562262
0.83530908
0.53762966
0.31866435
PPSSIIAA
Deennssiittyyg/l
1.2000185
1.6555318
1.8322844
1.1604245
1.3261455
1.1604842
2.4852646
2.4755419
1.8332083
3.4779701
5.4674713
3.4606011
1.6988495
1.6693503
1.6589828
1.7870162
1.2822075
1.6627585
1.6060633
)
Coommpprreessssiibb
0.99963453
0.99932392
0.99473012
0.99976728
0.99930979
1.0004913
0.99959984
0.96854578
0.97234976
1.0005847
1.0005991
0.99430109
0.99816159
1.0004838
0.9978346
0.99450233
0.99244221
0.99859725
0.9991131
0.99927304
0.99639528
1.0005554
1.0000347
1.0005383
0.99911456
0.99928305
ii ll iittyy
28
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