A2Z Ozone SP User Manual
A2Z OZONE, INC.
OWNER'S MANUAL
OZONE GENERATOR
110 or 220/240VAC 50/60Hz
Louisville, KY 40299 - USA
SWIMMING POOL
MODEL: SP-Series
A2Z OZONE, INC.
1844 Cargo Court
www.A2Zozone.com
CONTENTS
• CAUTIONS AND GENERAL NOTES
• IMPORTANT SAFETY INSTRUCTIONS
• DESCRIPTION
• STANDARD FEATURES
• SPECIFICATIONS
• INSTALLATION/GENERATOR PLACEMENT
• VENTURI INSTALLATION
• MAIN POWER
• TUBE CONNECTION AND START-UP:
o USING OXYGEN BOTTLE/TANK
o USING OXYGEN GENERATOR
o USING EXTERNAL AIR COMPRESSOR
• MAINTENANCE / PROCEDURES
• FUSE
• CLEAN FAN SCREEN
• CLEAN OZONE TUBE
• CONTROL PANΕL
• CONNECTION FITTING
• TROUBLESHOOTING
• APPLICATIONS
• HEALTH HAZARDS OF OZONE
• SAMPLE SCHEMATIC DIAGRAMS
• INJECTION MANIFOLD DRAWING
• INSTALLATION DRAWING # 1
• INSTALLATION DRAWING # 2
• WARRANTY
• A2Z Ozone WARRANTY REGISTRATION CARD
CAUTIONS AND GENERAL NOTES
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This manual covers the SWIMMING POOL OZONE GENERATOR MODEL SP-Series Corona
Discharge (CD) Ozone Generators. A2Z Ozone Systems Inc. reserves the right to make changes to
the product covered in this manual to improve performance, reliability, or manufacturability.
Make sure that this manual is used with the original product it was shipped with. Although every
effort has been made to ensure accuracy of the information contained in this manual, A2Z
Ozone Systems assumes no responsibility for inadvertent errors.
IMPORTANT SAFETY INSTRUCTIONS
PLEASE READ AND FOLLOW ALL INSTRUCTIONS.
• Read this manual completely before attempting installation and/or operation.
• Install in accordance with the installation instructions.
• Connect to a grounded, grounding type receptacle only.
Warning - To reduce the risk of electrical shock, replace damaged electrical cable immediately.
• Follow all applicable electrical codes.
• Electric shock hazard. Be sure to turn power OFF and disconnect from power source
before any Service work is performed. Failure to do so could result in serious injury or
death. A licensed, qualified electrician should make all electrical connections.
• Install the ozone generator at least five feet from the water using nonmetallic plumbing.
• Install ozone check valves to prevent water from contacting the electrical equipment.
• The electrical supply for this product must include a suitably rated switch or circuit
breaker to open all ungrounded supply conductors to comply with Section 422-20 of the
National Electrical Code, ANSI/N FPA 70-1987. The means of disconnecting the
equipment must be readily accessible to the operator(s) but installed at least five feet
from the water.
• Ambient temperature around the equipment should be between 40 and 100 Deg. F (4.5
to 38 Deg. C). If the equipment is installed in an environment with temperatures over
100 Deg. F, additional air cooling must be provided. Installation without additional air
cooling in an environment where temperatures exceed 100
Deg. F for any continuous 24
hour period will void the warranty.
• The system should be sized appropriately for its intended use by a qualified professional
familiar with the application. The manufacturer for its intended use must validate this
equipment.
Warning - Short term inhalation of high concentrations of ozone and long term inhalation of low
concentrations of ozone can cause serious harmful physiological effects. DO NOT inhale ozone
Gas produced by this device.
• For your safety, do not store or use gasoline, chemicals or other flammable liquids or
vapors near this or any other appliance.
• A spontaneous and violent ignition may occur if oil, grease or greasy substances come in
contact with oxygen under pressure. These substances must be kept away from oxygen
regulators, cylinder valves tubing and connections, and all other oxygen equipment.
IT’S HIGHLY RECOMMENDED TO SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE!
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DESCRIPTION
The SWIMMING POOL OZONE GENERATOR MODEL SP-Series is a compact, regulated output
with Corona Discharge (CD) ozone cell with 3, 5, 8 and 16 g/hr of ozone output. The units are aircooled, robustly built and reliable. They produce ozone concentrations between 3 to 16 g/hr.
The components are made of high quality material and the controls are easy to use and view.
The units feature ozone concentration knob to control ozone from 10 - 100% concentration.
Use the AMP meter to see any possible defaults. Observe the Air Flow meter if venturi has
enough flow to create vacuum and inject ozone into water pipe line. The Air Flow meter should
be above 2 LPM for the proper amount of suction.
STANDARD FEATURES / SPECIFICATIONS
• Air Cooled, Corona Discharge Ozone Generator 3, 5, 8 and16 g/h
• LED Status Indicators for Power and ozone outlet
• Amp meter
• Variable ozone output control (10-100%)
• LED Ozone Default warning
• Durable frame and enclosure
• Produces up to3, 5, 8 and 16 grams per hour Ozone
• Teflon for O
• Stainless steel fittings
• Well packaged unit
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outlet
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SPECIFICATIONS
SP SERIES
Swimming pool based on 24-hour run-time
Pool Size in Liters, Gallon
Ozone output Generator Required
25000 L, 6600 G
3000 mg/h (3 g/h),
50000 L, 13000 G
5000 mg/h (5 g/h)
100000 L, 26000 G
8000 mg/h (8 g/h)
200000 L, 52000 G
16000 mg/h (16 g/h)
Heated swimming pools and rock pools require 10 - 15% more ozone.
Basic conversions
Mete
s
Cubic Meters to Lit
Cubic Meter/3.785= Gallon
Model SP-3 SP-5 SP-8 SP-16
Ozone output g/h 3 5 8 16
Concentration g/m3 Oxygen : 25-45 Air: 5-15
Electric 220/240 OR 110/120 VAC 50/60 Hz
Power Watt 80 95 110 190
Size Inch 11X8X14.3 12X8X14.3 15X8X18
Weight lbs 14 14.5 16 22.5
Cooling System Air Cooling Fan
Gas Feed Oxygen or Clean Dry Air
Suggested ozone concentration and run-time in Swimming Pools
rs (L) x Meters (W) x Meters (D) = cubic meters x 1000 = Total Liter
ers: Cubic Meters x 1000 = Total Liters
Ideal pump run time on 24 hour cycles. If user chooses to run pump on 12-hour cycle time then
water circulating rate should be once each 3 to 4 hour period. The pump should re-circulate the
total volume of pool water through the injector at least once each 4 hr period for maximum
liters.
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If the pool volume is say 60000 liters then the pump should be capable of re-circulating the
water at a rate of at least 15000 liters per hour. This way, the total volume of water through the
pool will be passing through the injector at least once each 4 hour period. Less pump run time
for the minimum liters. Use Sodium Bromide if additional chemicals are required. Dosage is 20 g
per 1000 Liters of water every 6 months
INSTALLATION
OZONE GENERATOR PLACEMENT:
Install ozone generator in a clean, dry area with a good ventilation.
Ozone generator should be placed above any water level for the following reason; if you were to
lose pressure in the venturi vacuum, gravity will cause water to travel down the ozone output
tube and enter into the ozone generator. Please look at provided drawing for more information.
If water height less than 5 feet. (1.5 m)
Note:
Be sure to place ozone generator in room temperatures 40 and 100 Deg. F (4.5 to 38 Deg. C)
Select a location for the ozone generator that is as close as possible to the ozone injection point.
Situate the unit in a manner suitable for convenient electrical access. The MODEL SP-SERIES
enclosures is not rain proof, so it is important to choose a location that will keep the system
away from direct weather and excessive heat.
The mounting holes are located on the back of the ozone generator for convenient wall
mounting. Mounting hardware is not provided.
The basic installation method for the MODEL SP-Series system is INJECTOR MANIFOLD
PLUMBING CONNECTIONS. INJECTOR MANIFOLD MUST BE ASSEMBLED (ordered from our site
as well).
Picture of typical Venturi Injector Manifold
Refer to the ‘Venturi injector Installation’ diagram and follow the instructions below if the ozone
is being injected directly into the full flow of the pool’s return line:
• Identify the pool water supply line after the pump, filter and heater and Tap into this
point. The ozone injection point should be the last component in line and as far as
possible from the injection point of the residual chemical.
• Glue in the proper injector manifold, noting the direction of flow (indicated by an arrow
on the injector). Once the injector is installed, the vacuum may be adjusted as described
in the ozone operation Section.
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