JL Audio M600-1, MAN-01-2010 User Manual

OWNER’S MANUAL
600W Marine Monoblock Subwoofer Amplier
Thank you for purchasing a JL Audio amplifier for
your marine sound system.
Your amplifier has been designed and manufactured to exacting
standards in order to ensure years of musical enjoyment in your vessel.
For maximum performance, we highly recommend that you have
your new amplifier installed by an authorized JL Audio dealer. Your
authorized dealer has the training, expertise and installation equipment
to ensure optimum performance from this product. Should you
to read this manual thoroughly so as to familiarize yourself
with its installation requirements and setup procedures.
If you have any questions regarding the instructions in this
manual or any aspect of your amplifier’s operation, please contact your
authorized JL Audio dealer for assistance. If you need further assistance,
please call the JL Audio Technical Support Department
at (954) 443-1100 during business hours.
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3
PROTECT YOUR HEARING!
Status
LED
(pg. 11)
Filter
Frequency
Selector
(pg. 8)
LP Filter
Mode/Slope
Selection
(pg. 8)
Input Sensi tivity
Control
(pg. 7)
Infrasonic
Filter
Selection
(pg. 9)
Remote Turn-On
Connector
(pg. 6)
Chassis Ground
Connector
(pg. 5)
Left & Right
Preamp Input Jacks
(pg. 7)
+12 V Power
Connector
(pg. 5)
Mono
Subwoofer Outputs
(pg. 10)
Jack for Remote Level Control Knob
(pg. 9)
Left & Right
Preamp Ou tput Jacks
(pg. 10)
We value you as a long-term customer. For that reason, we urge you to practice restraint in the operation of this product so as not to damage your hearing and that of others in your vessel. Studies have shown that continuous exposure to high sound pressure levels can lead to permanent (irreparable) hearing loss. This and all other high-power amplifiers are capable of producing such high sound pressure levels when connected
to a speaker system. Please limit your continuous
exposure to high volume levels.
While driving, operate your audio system in a manner that still allows you to hear necessary noises to operate your vessel safely (horns, sirens, etc.).
SERIAL NUMBER
In the event that your amplifier requires service or is ever stolen, you will need to have
a record of the product’s serial number. Please
take the time to enter that number in the space provided below. The serial number can be found on the bottom panel of the amplifier and on the amplifier packaging.
Serial Number:
INSTALLATION APPLICATIONS
This amplifier is designed for operation in vessels with 12 volt, negative-ground electrical systems. Use of this product in vessels with positive ground and/or voltages other than 12V may result in damage to the product and will void th e w ar ran ty.
This product is not certified or approved for use in aircraft.
Do not attempt to “bridge” the outputs of this
amplifier with the outputs of a second amplifier, including an identical one.
PLANNING YOUR INSTALLATION
It is important that you take the time to read this manual and that you plan out your installation carefully. The following are some considerations that you must take into account when planning your installation.
Cooling Efficiency Considerations:
The outer shell of your JL Audio amplifier is designed to remove heat from the amplifier circuitry. For optimum cooling performance, this outer shell should be exposed to as large a volume of air as possible. Enclosing the amplifier in a small, poorly ventilated chamber can lead to excessive heat build-up and degraded performance. If an installation calls for an enclosure around the amplifier, we recommend that this enclosure be ventilated with the aid of a fan. In normal applications, fan-cooling is not necessary.
Mounting the amplifier upside down is strongly discouraged.
Safety Considerations:
Your amplifier needs to be installed in a dry, well-ventilated environment and in a manner which does not interfere with your vessel’s factory installed electronic devices. You should also take the time to securely mount the amplifier using the supplied screws so that it does not come loose in the event of a collision or a sudden jolt to the vessel.
Stupid Mistakes to Avoid:
• Check before drilling any holes in your vessel to
make sure that you will not be drilling through the hull, a fuel tank, fuel line, wiring harness or other vital vessel system.
• Do not run system wiring outside or underneath
the vessel. This is an extremely dangerous practice which can result in severe damage to your vessel and person.
• Protect all system wires from sharp edges
(metal, fiberglass, etc.) by carefully routing them, tying them down and using grommets and loom where appropriate.
• Do not mount the amplifier in the engine
compartment or in any other area that will expose the amplifier circuitry to the elements.
While this amplifier is specially designed for marine applications, it is not waterproof and it should not be mounted where it is likely to get wet.
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PRODUCT DESCRIPTION
The M600/1 is a monoblock amplifier utilizing
JL Audio NexD™ high speed switching technolog y
to deliver outstanding fidelity and efficiency.
The M600/1 can be operated with a wide
variety of source units and system configurations.
Its frequency response is limited to the range below 500 Hz. It is not designed for driving midrange speakers or tweeters. Every aspect of its operation has been optimized for low-frequency amplification. For detailed specifications, please
refer to Appendix C (page 13).
TYPICAL INSTALLATION SEQUENCE
The following represents the sequence for a typical amplifier installation, using an aftermarket source unit. Additional steps and different procedures may be required in some applications. If you have any questions, please contact your authorized JL Audio dealer for assistance.
1) Disconnect the negative battery post
connection and secure the disconnected cable to prevent accidental re-connection during installation. This step is not optional.
2) Run 4 AWG power wire from the battery
location to the amplifier mounting location, taking care to route it in such a way that it will not be damaged and will not interfere with vessel operation. Use 4 AWG or larger power wire and a power distribution block if additional amplifiers are being installed with the M6 00/1.
3) Connect power wire to the positive battery
post. Fuse the wire with an appropriate fuse block (and connectors) within 18 inches (45 cm) wire length of the positive battery post.
This f use is essential to protect t he vessel. Do not install the fuse until the power wire has been securely connected to the amplifier.
4) Connect negative power wire to the negative
battery post. Use the same size power
wire as the wire connected to the “+1 2V
connection (minimum 4 AWG).
5) Run signal cables and remote turn-on wire
from the source unit to the amplifier mounting location.
6) Run speaker cable from the subwoofer
system(s) to the amplifier mounting location.
7) Securely mount the amplifier.
8) Connect the positive and negative power
wires to the amplifier. A fuse near the amplifier is not necessary if the M600/6 is the only device being run from the fused main power wire. If the fused main power wire is shared by the M600/6 and other amplifiers or devices, fuse each amplifier/device within 12 inches (30 cm) of wire length, via a fused distribution block or multiple individual fuse blocks/on-board fuses.
9) Connect the remote turn-on wire
to the amplifier.
10) Connect the input cables to the amplifier.
11) Connect the speaker cables to the amplifier.
12) Carefully review the amplifier’s control
settings to make sure that they are set according to the needs of the system.
13) Install the power wire fuse (50A for a
single M600/1) and reconnect the negative battery post terminal. Install the fuse (50A) near the amplifier (if applicable).
14) Turn on the source unit at a low level
to double-check that the amplifier is configured correctly. Resist the temptation to crank it up until you have verified the control settings.
15) Make necessary adjustments to the input
sensitivity controls to obtain the right overall output and the desired balance in the system. See Appendix A (page 14) for the recommended input sensitivity setting method.
16) Enjoy the fruits of your labor with your
favorite music.
POWER CONNECTIONS
Before installing the amplifier, disconnect the negative (ground) wire from the vessel’s battery. This will prevent accidental damage to the system, the vessel and your body during installation.
The M600/1’s +12 V DC ” and “Ground connections are designed to accept 4 AWG power wire. 4 AWG is the required wire size for
this amplifier.
If you are installing the M600/1 with other amplifiers and wish to use a single main power wire, use 2 AWG or 1/0 AWG main power wire (depending on the overall current demands of all the amplifiers in the system). This 2 AWG or 1/0 AWG power wire should terminate into a fused distribution block mounted as close to the amplifiers as possible (within 12 inches / 30cm of wire length). The fused output of the distribution block will connect to the M600/1
with 4 AWG power wire. JL Audio ECS
fused distribution blocks are recommended
(XD-FDBU-2 and XD-FDBU-4)
Note: Smaller AWG numbers mean bigger wire and vice-versa (1/0 AWG is the largest, 2 AWG is smaller, then 4 AWG, then 8 AWG, etc.).
To connect the power wires to the amplifier, first back out the set screw on the top of the terminal block, using the supplied 2.5 mm hex wrench. Strip 1/2 inch (12 mm) of insulation from the end of each wire and insert the bare wire into the terminal block, seating it firmly so that no bare wire is exposed. While holding the wire in place, tighten the set screw firmly, taking care not to strip the head of the screw.
The ground connection should be made using
the same gauge wire as the power connection.
Any wires run through barriers must be protected with a high quality rubber grommet to prevent damage to the insulation of the wire. Failure to do so may result in a dangerous short circuit.
Many vessels employ small (10 AWG - 6 AWG) wire to connect the alternator’s positive connection to the battery. To prevent voltage drops, this wire should be upgraded to 4 AWG when installing amplifier systems with main fuse ratings above 60A.
It is common for the alternator to be grounded through its chassis. If the alternator is not grounded through its chassis and instead employs a small (10 AWG - 6 AWG) wire to connect to ground, this wire should also be upgraded to 4 AWG when installing amplifier systems with main fuse ratings above 60A.
FUSE REQUIREMENTS
It is absolutely vital that the main power wire(s) to the amplifier(s) in the system be fused within 18 inches (45 cm) of the positive battery post connection. The fuse value at each power wire should be high enough for all of the equipment being run from that power wire. If only the M600/1 is being run from that power wire, we recommend a 50A fuse be used.
If fusing the amplifier near its power connections (when more than one amp is being run from the main power wire), use a 50A fuse.
MAXI™ (big plastic-body) fuses are recommended.
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TURNON LEAD
The M600/1 uses a conventional +12V remote turn-on lead, typically controlled by the source unit's remote turn-on output. The amplifier will
turn on when +12V is present at its “Remote
input and turn off when +12V is switched off. If a source unit does not have a dedicated remote turn-on output, the amplifier’s turn-on lead can be connected to +12V via a switch that derives power from an ignition-switched circuit.
The M600/1’s “Remote” turn-on connector is
designed to accept 18 AWG – 12 AWG wire. To connect the remote turn-on wire to the amplifier, first back out the set screw on the top of the terminal block, using the supplied 2.5 mm hex wrench. Strip 1/2 inch (12mm) of wire and insert the bare wire into the terminal block, seating it firmly so that no bare wire is exposed. While holding the wire in the terminal, tighten the set screw firmly, taking care not to strip the head of the screw and making sure that the wire is firmly gripped by the set screw.
INPUT SECTION
The M600/1’s input section allows you to send signal to the amplifier section through the use of two differential-balanced inputs, one for the left channel signal and one for the right channel
signal. Connection is via RCA-ty pe jacks.
You may run a stereo or a mono signal into the inputs of the amplifier. The amplifier’s input section automatically sums stereo signals to mono for the internal amplifier section. The amplifier will operate with only one input connection (left or right), but will require an increase in input sensitivity to overcome the loss of signal. If a mono input signal is to be run, we recommend
that you use a “Y-adaptor” to split the mono
signal into both inputs of the amplifier.
Input Voltage Range:
The M600/1’s input section is designed to accept signal voltages from 100mV – 4V. This will accommodate all preamp level signals and many speaker level signals.
To use speaker-level sources, simply splice the speaker output wires of the source unit onto a
pair of RCA plugs for each input pair. (or use JL Audio part XD-CLRAIC2-SW) No “line output converter” is needed in most cases.
If you find that the output cannot be reduced sufficiently with a direct speaker level signal
applied to the amplifier, you may use a “line output converter” or voltage divider to reduce the
signal level.
INPUT SENSITIVITY CONTROLS
The control labeled “Input Sens.” can be
used to match the source unit’s output voltage to the input stage the M600/1 for maximum clean output. Rotating the control clockwise will result in higher sensitivity (louder for a given input voltage). Rotating the control counter-clockwise will result in lower sensitivity (quieter for a given input voltage.)
To properly set the amplifier for maximum clean output, please refer to Appendix A (page
12
) in this manual. After using this procedure,
you can then adjust the “Input Sens.” levels
downward if this is required to achieve the desired system balance.
Do not increase any “Input Sens.” setting for
any channel(s) of any amplifier in the system beyond the maximum level established during the procedure outlined in Appendix A (page 12). Doing so will result in audible distortion and possible speaker damage.
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FILTER CONTROLS
Most speakers are not designed to reproduce the full range of frequencies audible by the human ear. For this reason, most speaker systems are comprised of multiple speakers, each dedicated to reproducing a specific frequency range. Filters are used to select which frequency range is sent to each section of a speaker system. The division of frequency ranges to different speakers can be done with passive filters (coils and/or capacitors between the amplifier outputs and the speakers), which are acceptable and commonly used for filtering between mid-range speakers and tweeters. Filtering between subwoofer systems and satellite speaker systems is best done with active filters, which cut off frequency content at the input to the amplifier. Active filters are more stable than passive filters and do not introduce extraneous resistance, which can degrade subwoofer performance.
The active low-pass filter built into the M600/1 is designed to attenuate frequencies above its filter frequency, so that the system’s subwoofers do not reproduce any audible midrange content.
This serves to improve tonal balance
and to avoid distortion. Correct use
of the filter can substantially improve the fidelity of your audio system.
3) Precise Frequency Selection: The filter
frequency markings on the front panel of the amplifier are for reference purposes and are generally accurate to within 1/3 octave or better. If you would like to select the filter frequency with a higher level of precision, consult Appendix B (page 13) of this manual. This chart gives you a more accurate frequency for each of the forty detented positions of the frequency selection control. This method can be very useful if the amplifier is mounted in a location where you can’t see the front panel markings easily.
4) Defeating the LP Filter: The Low-Pass filter
can also be defeated completely, by switching
the “LP Filter Mode/Slope” switch to the “Off” position. This is useful if you are using
an external active crossover in the system. With the internal crossover turned off, the M600/1’s upper frequency response limit is 500 Hz, due to its subwoofer-specific design.
INFRASONIC FILTER
The “Infrasonic Filter” is a 24 dB/octave high-
pass filter, with a fixed cutoff frequency of 30 Hz. This filter is designed to conserve amplifier power and protect subwoofer systems, without audibly degrading the sub-bass output.
With ported enclosures and infinite baffle
subwoofer systems, the use of the “Infrasonic Filter” is highly recommended to protect the speaker(s) from excessive excursion at inaudibly low frequencies.
With sealed enclosures, the use of the filter is less necessary, but can still help protect the speaker system from excessive excursion.
The “Infrasonic Filter” can be completely
defeated by selecting the “Off ” position on its
switch. This bypasses all signal from flowing through the circuit.
REMOTE LEVEL CONTROL OPTIONAL
With the addition of the optional Remote
Level Control (HD-RLC), you can control the
subwoofer volume from a location of your choosing.
The HD-RLC connects to the jack labeled
“Remote Level Control” on the Connection Panel
of the amplifier using a standard telephone cable
(supplied with the HD-RLC). If desired, multiple XD (and HD) amplifiers can be controlled from a single HD-RLC controller using a simple phone line “splitter” and multiple phone cables.
When connected to the amplifier, the
HD-RLC operates as follows. At full counter-
clockwise rotation, the audio will mute completely. At full clockwise rotation the level
will be the same as if the HD-RLC was not
connected at all. In other words, it operates strictly as a level attenuator.
2) LP Filter Operation: The low-pass filter in the
M600/1 is fully variable between 50 Hz and
500 Hz via the “Filter Freq.” control knob and
features the ability to select between a moderate
12dB” per octave or a steep “24dB” per octave slope via the “LP Fi lter Mode/Slope” switch. Depending on the subwoofer system and
the vessel, different slopes may be required to produce a smooth transition to the mid-bass speakers in the system. Experiment to find the slope which best matches the acoustic requirements of your system.
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PREOUTS
The M600/1 incorporates a pass-through preamp output section, so that additional amplifiers can be easily added to the system. The preamp output delivers the same signal that is connected to the M600/1’s inputs.
The preamp output signal by any crossover filter selected (if the input signal is full-range, the preamp output will be full-range).
If you plan to use the “Preouts” to feed a stereo amplifier, you must connect a stereo signal to the input of the amplifier. A mono signal into the amplifier will result in a mono signal out of the preamp output.
SUBWOOFER OUTPUTS
The M600/1 is designed to deliver power into
subwoofer loads equal to or greater than 2 ohms.
The M600/1’s subwoofer outputs are designed to accept 16 AWG - 8 AWG wire. To connect the subwoofer wires to the amplifier, first back out the set screws on the top of the terminal block, using the supplied 2.5 mm hex wrench. Strip 1/2 inch (12 mm) of insulation from the end of each wire and insert the bare wire into the terminal block, seating it firmly so that no bare wire is exposed. While holding the wire in place, tighten the set screw firmly, taking care not to strip the head of the screw.
You will notice that there are two “+” positive connections and two “–” negative connections.
This is to facilitate multiple subwoofer wiring.
The two positive and two negative connections are connected in parallel inside the amplifier They are not stereo outputs. Connecting two
subwoofers, each to one set of positive and negative terminals, will result in a parallel subwoofer connection. If only connecting one pair of subwoofer wires, it is not necessary to use both sets of connections.
Subwoofer loads below 2 ohms nominal are not recommended and may cause the amplifier to initiate a protection mode which reduces power output.
STATUS LED / PROTECTION CIRCUITRY
There is a single multi-color LED on the top
surface of the amplifier to indicate the amplifier’s operating status.
1 ) F l a s h i n g G r e e n : amplifier is powering up, audio output is muted.
2) Constant Green: amplifier is on and functioning normally, audio output is active.
3) Constant Red: Indicates that the amplifier has exceeded its safe operating temperature, putting the amplifier into a self-protection mode, which reduces the peak power output of the amplifier. When its temperature returns to a safe level, the red light will return to green and the amplifier will return to full-power operating mode.
4) Constant Amber (yellow): Indicates that an over-current condition has occurred and is accompanied by a muting of the amplifier’s output. Because the muting behavior may be very short in duration, it may manifest itself as an audible, repetitive ticking noise in the output.
Over-current conditions can be caused by a
speaker impedance lower than the optimum load impedance range for the amplifier or a short­circuit in the speaker wiring. The latter can result from a short circuit between the positive and negative speaker wires or between either speaker wire and a power wire. The “Status LED” will remain amber for a few seconds, even if the over­current condition is of a very short duration.
5) LED off / Amplifier Shuts Off Unexpectedly
The only condition that will shut down an undamaged M600/6 completely is if battery voltage or remote turn-on voltage drops below 10 volts. The “Status LED” will turn off when this occurs. The amplifier will turn back on when voltage climbs back above 11 volts. If this is happening in your system, have your charging system and power wiring inspected.
For more information on troubleshooting this
amplifier, refer to Appendix D (pages 16, 17).
SERVICING YOUR JL AUDIO AMPLIFIER
If your amplifier fails or malfunctions, please return it to your authorized JL Audio dealer so that it may be sent in to JL Audio for service. There are no user serviceable parts or fuses inside the amplifier. The unique nature of the circuitry in the JL Audio amplifiers requires specifically
trained service personnel. Do not attempt
to service the amplifier yourself or through unauthorized repair facilities. This will not only void the warranty, but may result in the creation of more problems within the amplifier.
If you have any questions about the installation or setup of the amplifier not covered in this manual, please contact your dealer or technical support.
JL Audio Technical Support: (9 5 4 ) 4 4 3 -11 0 0 9:00 AM – 5:30 PM (Eastern Time Zone) Monday - Friday
12 | JL Audio - M600/1 Owner’s Manual
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APPENDIX A: Input Sensitivity Level Setting
Following the directions below will allow the installer to adjust the input sensitivity of each amplifier channel pair simply and easily in just a few minutes using equipment which is commonly available.
Necessary Equipment
• Digital AC Voltmeter
• CD with a sine-wave test tone recorded at
0 dB reference level in the frequency range to be amplified for that set of channels (50 Hz for subwoofer channels, 1 kHz for a
midrange application). Do not use attenuated
test tones (-10 dB, -20 dB, etc.).
The Nine-Step Procedure
1) Disconnect the subwoofer(s) from the
amplifier’s speaker output connectors.
2) Turn off all processing (bass/treble, loudness,
EQ, etc.) on the source unit, processors (if used) and amplifier. Set fader control to center position and subwoofer level control to 3/4 of maximum (if used to feed the M600/1).
3) Turn the amplifier’s Input Sens. control all
the way down.
4) Set the source unit volume to 3/4 of full
volume. This will allow for reasonable gain overlap with moderate clipping at full volume.
5) Using the chart on this page, determine the target
voltage for input sensitivity adjustment according to the nominal impedance of the subwoofer system connected to the amplifier outputs.
6) Verify that you have disconnected the
subwoofer(s) before proceeding. Play a track
with an appropriate sine wave (within the frequency range to be amplified by the M600/1) at 3/4 source unit volume.
7) Connect the AC voltmeter to the speaker output
connectors of the amplifier. Make sure you test the voltage at the correct connectors (+ and –).
8) Increase the Input Sens. control until the
target voltage is observed with the voltmeter.
9) Once you have adjusted the M600/1 to its
maximum low-distortion output level, reconnect the speaker(s). The Input Sens. controls can now be adjusted downward if the amplifier requires attenuation to achieve the desired system balance.
Do not increase any Input Sens.” setting for any amplifier channel or channel pair in the system beyond the maximum level established during this procedure. Doing so will result in audible distortion and possible speaker damage.
It will be necessary to re-adjust the
Input Sens. if any equalizer boost is activated after setting the Input Sens. with this procedure. This applies to any EQ boost circuit, including source unit tone controls or EQ circuits. EQ cuts will not require re-adjustment.
Nom. Impedance Target AC Voltage
4 40.0 V
3 37.3 V
2 34.6 V
1
Not Recommended
APPENDIX B: Precise Frequency Selection Chart
“FILTER FREQ” AMP FILTER
Detent Panel Actual Number Marking Freq.
Full counter-clockwise: 53
01 ............................53
02 ...........“50” ............53
03 ............................54
04 ............................54
05 ............................55
06 ............................57
07 ............................59
08 ...........“60” ............61
09 ............................63
10 ............................65
11 ............................67
12 ............................70
13 ............................72
14 ............................75
15 ............................78
16 ...........“80” ............81
17 ............................85
18 ............................88
19 ............................93
20 .......“12 o’clock” ........97
21 ...........................102
22 ...........................107
23 ...........................113
24 .......... “120” ..........120
25 ...........................127
26 ...........................135
27 ...........................144
28 ...........................156
29 ...........................169
30 ...........................184
31 ...........................203
32 .......... “200” ..........227
33 ...........................254
34 ...........................290
35 ...........................337
36 ...........................392
37 ...........................426
38 .......... “500” ..........447
39 ...........................467
Full-clockwise: 470
APPENDIX C: M600/1 Specifications
General Specifications:
Recommended Fuse Value: 50A
Recommended Fuse Type: MAXI® or AGU
Input Sections:
No. of Inputs: One Stereo Pair
Input Type: Differential-balanced with RCA jack inputs
Input Range: 100mV - 4V RMS
Amplifier Section:
Amplifier Topology: NexD™ High Speed Class D
Power Supply: Unregulated MOSFET switching type
Rated Power at 14.4V with less than
1% THD+Noi se (20Hz - 20 k Hz)
400W RMS x 1 @ 4 ohms
600W RMS x 1 @ 2 ohms
Rated Power @ 12.5V with less than
1% THD + Noise (20Hz - 20 kHz)
300W RMS x 1 @ 4 ohms
500W RMS x 1 @ 2 ohms
Signal to Noise Ratio:
>87 dB referred to rated power
(A-weighted, 20 Hz-20 kHz noise bandwidth)
>67 dB referred to 1W
(A-weighted, 20 Hz-20 kHz noise bandwidth)
Frequency Response: 7 Hz - 500 Hz (+0, -1dB)
Damping Factor:
>1000 @ 4 ohms / 50 Hz
>500 @ 2 ohms / 50 Hz
Amplifier Filters:
Amplifier Low-Pass Filter:
State-variable, 12 dB/octave Butterworth or 24 dB/octave
Linkwitz-Riley with continuously variable cutoff frequency
selection from 50 - 500 Hz (defeatable).
Infrasonic Filter:
24 dB/octave But terworth @ 30 Hz (defeatable).
Preamp Output:
Buffere d pass-through type.
Dimensions(LxWxH):
8.52” x 7.09” x 2.05” (217mm x 180mm x 52mm)
Due to ongoing product development, all specifications are subject to change without notice.
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APPENDIX D: TROUBLESHOOTING
“How do I properly set the input sensitivity on my amplifier?”
Please refer to Appendix A (page 12) to set the input sensitivity for
maximum, low-distortion output.
“My amplifier doesn’t turn on.”
Check the fuse, not just visually, but with a continuity meter. It is
possible for a fuse to have poor internal connections that cannot be found by visual inspection. It is best to take the fuse out of the holder for testing. If no problem is found with the fuse, inspect the fuse-holder.
Check the integrity of the connections made to each of the
+12V DC ”, “Ground”, and “Remote” terminals. Ensure that no wire insulation is pinched by the terminal set screw and that each connection is tight.
Check to make sure there is +12V at the “Remote” connection of the
amplifier. In some cases, the turn-on lead from the source unit is insuff icient to turn on multiple devices a nd the use of a relay is required. To test for this problem, jump the +12V DC wire to the Remote” terminal to see if the amplifier turns on.
“I hear a repetitive ticking or popping sound coming out of the speaker(s).”
Check the speaker wires for a possible short, either between
the positive and negative leads or between either speaker lead and the vessel’s electrical ground. If a short is present, you will experience distorted and/ or attenuated output. The “Status LED” will turn Amber (yellow) in this situation. It may be helpful to disconnect t he speaker wires from the amplifier and use a different set of wires connected to a test speaker.
Check the nominal load impedance to verify that each channel
of the amplifier is driving a load equal to or greater than 2 ohms in stereo mode (4 ohms bridged).
“My amplifier ’s output fluc tuates when I tap on it or hit a bump.”
Check the connections to the amplifier. Ma ke sure that the
insulation for all wires has been stripped back far enough to allow a good contact area inside the terminal block.
Check the input connectors to ensure that they all are making good
contact with the input jacks on the amplifier.
“My amplifier shuts off once in a while, usually at higher volumes.”
Check your voltage source and grounding point. The power supply
of the M600/1 will operate with charging system voltages down to 10V. Shutdown problems at higher volume levels can occur when the charging system voltage (or remote turn-on voltage) drops below 10V. These dips can be of very short duration making them extremely difficult to
detect with a common DC voltmeter. To ensure proper
voltage, inspect all wiring and termination points. It may also be necessary to upgrade the ground wire connecting the battery to the vessel’s electrical ground and the power wire connecting the alternator to the battery. Many vessels employ small (10 AWG - 6 AWG) wire to ground the battery and to connect the alternator to the battery. To prevent voltage drops, these wires should be upgraded to 4 AWG when installing amplifier systems with main fuse ratings above 60A. Grounding problems are the
leading cause of misdiagnosed amplifier “failures.”
“My amplifier turns on, but there is no output.”
Check the input signal using an AC voltmeter to measure the
voltage from the source unit while an appropriate low­frequency test tone is played through the source unit (disconnect the input cables from the amplifier prior to this test). 50 Hz is a good choice. A steady, sufficient voltage (between 0.1 and 4.0-volts) should be present at the output of the signal cables.
Check the output of the amplifier. Using the procedure explained in
the previous check item (after plugging the input cables back into the amplifier) test for output at the speaker outputs of the amplifier. Remove the speaker wires from the amplifier while doing this to prevent unpleasant noise and possible speaker damage. Turn the volume up approximately half
way. 5V AC or more should be measured at the speaker
outputs. This output level can vary greatly between amplifiers but it should not be in the millivolt range with the source unit at half volume. If you are reading sufficient voltage, check your speaker connections as explained below.
Check to ensure that the speaker wires are making a good
connection with the metal inside the terminal block. The speaker wire connectors are designed to accept up to 8 AWG wire. Make sure to strip the wire to allow for a sufficient connection with the metal inside the terminal block.
16 | JL Audio - M600/1 Owner’s Manual
17
INSTALLATION NOTES:
Use this diagram to document your amplifier’s switch and control positions.
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INSTALLATION NOTES: INSTALLATION NOTES: LIMITED WARRANTY  AMPLIFIERS USA
JL AUDIO warrants this product to be free of defects in materials and workmanship for a period of two (2) years.
This warranty is not transferable and applies only to the original purchaser from an authorized
JL AUDIO dealer. Should service be necessary under this warranty for any reason due to manufacturing defect or malfunction, JL AUDIO will (at its discretion), repair or replace the defective product with new or remanufactured product at no charge. Damage caused by the following is not covered under warranty:
accident, water intrusion, misuse, abuse, product modification or neglect, failure to follow installation instructions, unauthorized repair attempts, misrepresentations by the seller. This warranty does not cover incidental or consequential damages and does not cover the cost of removing or reinstalling the unit(s). Cosmetic damage due to accident or normal wear and tear is not covered under warranty.
Warranty is void if the product’s serial number has been removed or defaced.
Any applicable implied warranties are limited in duration to the period of the express warranty as provided herein beginning with the date of the original purchase at retail, and no warranties, whether express or implied, shall apply to this product thereafter. Some states do not allow limitations on implied warranties, therefore these exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
If you need service on your JL AUDIO produc t:
All warranty returns should be sent to JL AUDIO ’s Amplifier Service Facility freight-prepaid through an authorized JL AUDIO dealer and must be accompanied by proof of purchase (a copy of the original sales receipt). Direct returns from consumers or non-authorized dealers will be refused unless specifically authorized by JL AUDIO with a valid return authorization number.
Warranty expiration on products returned without proof of purchase will be determined from the
manufacturing date code. Coverage may be invalidated as this date is previous to purchase date. Non­defective items received will be returned freight-collect. Customer is responsible for shipping charges and insurance in sending the product to JL AUDIO. Freight damage on returns is not covered under warranty.
Printed in China
For Service Information in the U.S.A. please call
JL Audio Customer Service: (954) 443-1100
9:00 AM – 5:30 PM (Eastern Time Zone)
JL Audio, Inc
10369 North Commerce Pkwy.
Miramar, FL 33025
(do not send product for repair to this address)
International Warranties:
Products purchased outside the United States of America are covered only
by that countr y’s distributor and not by JL Audio, Inc.
M600/1 MAN-01-2010
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