Heat & Glo LifeStyle ST-HVB-IPI User Manual

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Owner’s Manual

Installation and Operation

Models:

Pier-HVB-IPI

ST-HVB-IPI

CAUTION

DO NOT DISCARD THIS MANUAL

Important operating

Read, understand and follow

Leave this manual with

and maintenance

these instructions for safe

party responsible for

instructions included.

installation and operation.

use and operation.

DO DISCARDNOT

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas

-Do not try to light any appliance

-Do not touch any electrical switch. Do not use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 orStandard for Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

WARNING

 

HOT SURFACES!

Í

Glass and other surfaces are hot during

operation AND cool down.

 

Hot glass will cause burns.

DO NOT touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter.

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory-trainedprofessionals, or technicians supervised by an NFI certified professional.

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07

1

Safety and Warning Information

READ andUNDERSTAND all instructions carefully

!before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

!Prior to the first firing of the fireplace, READ the Using Your Fireplace section of theOwners Guide.

DO NOT USE this appliance if any part has been

!under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

!THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a

!qualified service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

!combustible materials, gasoline, and other flammable vapors and liquids.

!NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the applianceCLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should

!be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable materialSHOULD NOT BE PLACED on or near the appliance.

!Children and adults should be ALERTED to the hazards of high surface temperature and shouldSTAY AWAY to avoid burns or clothing ignition. Young children should beCAREFULLY SUPERVISED when they are in the same room as the appliance.

These units MUST use one of the vent systems

!described in the Installing the Fireplace section of the Installers Guide.NO OTHER vent systems or componentsMAY BE USED.

This gas fireplace and vent assembly MUST be

!vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to

!make sure that no debris is interfering with the air flow.

!The glass door assembly MUST be in place and sealed, and the trim door assemblyMUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass

!door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

!The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the gas fireplace manufacturer.NO SUBSTITUTE material may be used.

!DO NOT USE abrasive cleaners on the glass door assembly.DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is

!recommended that a qualified service technician perform an appliance check-upat the beginning of each heating season.

!Any safety screen or guard removed for servicing must be replaced before operating this appliance.

!DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace front.

2

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07

Table of Contents

Safety and Warning Information ..................................................

2

 

Service Parts List .........................................................................

4

 

Approvals and Codes ..................................................................

9

 

Appliance Certification ...................................................................................

9

 

Installation Codes ..........................................................................................

9

 

High Altitude Installations ...............................................................................

9

 

Requirements for the Commonwealth of Massachusetts ..............................

10

 

Getting Started ............................................................................

11

 

Introducing the Heat & Glo Gas Fireplaces ..................................................

11

 

Pre-installPreparation .................................................................................

11

 

Installing the Fireplace ...............................................................

14

 

Step 1. Locating the Fireplace ....................................................................

14

 

Step 2. Framing the Fireplace .....................................................................

15

 

Step 3. Installing the Vent System ..............................................................

18

 

A. Vent System Approvals .........................................................

18

 

B. Installing Vent Components ...................................................

25

 

C. Vent Termination ....................................................................

27

 

Step 4. Positioning, Leveling, and Securing the Fireplace ...........................

30

 

Step 5. The Gas Control System ................................................................

30

 

Step 6. The Gas Supply Line ......................................................................

31

 

Step 7. Gas Pressure Requirements ...........................................................

31

 

Step 8. Wiring the Fireplace........................................................................

32

 

Step 9. Finishing .........................................................................................

35

 

Step 10. Installing Trim, Logs & Ember Material ..........................................

36

 

Installing the Trim ..........................................................................

36

 

Positioning the Logs ......................................................................

36

 

Shutter Settings ............................................................................

36

 

Glass Specifications ......................................................................

36

 

Placing the Ember Material ...........................................................

37

 

Ember Light Bulb Replacement .....................................................

37

 

Step 11. Before Lighting the Fireplace ........................................................

38

 

Step 12. Lighting the Fireplace ...................................................................

38

 

After the Installation .....................................................................................

38

 

Maintaining and Servicing Your Fireplace ................................

39

 

Contact Information ......................................................................................

40

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Î= Contains updated information.

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07

3

Î

Service Parts

Pier-HVB-IPI

 

 

 

 

 

 

 

 

 

 

 

 

 

Service Parts Diagram

Beginning Manufacturing Date: June 2003

 

 

 

 

 

Ending Manufacturing Date: ______

11

 

12

 

14

 

15

16

10

 

13

17

9

 

7

8

Log Assembly

2

3

6

5

 

 

 

1

4

 

Part number list on following page.

4

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07

Î Service Part List

PIER-HVB-IPI

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts

 

Stocked

for your appliance please provide model number and serial number. All parts listed in this

 

manual may be ordered from an authorized dealer.

 

 

at Depot

 

 

 

 

ITEM

DESCRIPTION

SERIAL #

PART NUMBER

 

 

Log Set Assembly

 

LOGS-MSB

Y

1

Log 1

 

SRV2039-701

N

2

Log 2

 

SRV2039-703

N

3

Log 3

 

SRV2039-700

N

4

Log 4

 

SRV2039-702

N

5

Log 5

 

SRV2039-705

N

6

Log 6

 

SRV2039-704

N

7

Glass Door Assembly -End

 

GLA-MS

Y

8

Louvers with Mesh -EndPanel

 

MS-LOUVERS-EP

N

9

Hood End, black

 

SRV2006-194

N

10

Non-combustibleboard-End

 

2006-137

N

11

Non-combustibleboard-Side

 

2006-136

N

12

Grate Assembly

 

2039-012

N

13

Burner NG, LP

 

2039-006

Y

14

Glass Door Assembly -Side

 

GLA-6TROC

Y

15

Louver, Top

 

2040-005

N

16

Hood Side, Black

 

SRV2005-190

N

17

Louver, Bottom

 

2040-004

N

 

Junction Box

 

4021-013

Y

 

Bracket Junction box

 

2005-173

N

 

Orifice NG (#33C)

 

582-833

Y

 

Orifice LP (#50C)

 

582-850

Y

 

Ember Mesh Assembly

 

2006-008

N

 

Mesh Assembly

 

2005-033A

Y

 

Glass Latch Assembly

 

386-122A

Y

 

Flue Restrictor

 

385-128

N

 

Fiber Glass Rope

 

060-455

N

 

Mineral Wool

 

050-721

N

 

Lava Rock

 

2005-790

N

 

Pilot Tube

 

446-301

Y

 

Gasket Assembly

 

2005-010

N

 

Contains Ember Box, Orifice and air passage gaskets

 

 

 

 

 

 

Touch Up Paint

 

TUP-GBK-12

N

 

Conversion Kit NG

 

NGK-MS

Y

 

Conversion Kit LP

 

LPK-MS

Y

 

Pilot Orifice NG

 

446-505

Y

 

Pilot Orifice LP

 

446-517

Y

 

Regulator NG

 

NGK-DXV

Y

 

Regulator LP

 

LPK-DXV

Y

Additional service part numbers appear on following page.

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07

5

Service Parts

ST-HVB-IPI

 

 

Service Parts Diagram

Beginning Manufacturing Date: June 2003

 

Ending Manufacturing Date: ______

7

8

10

11

12

9

13

Log Assembly

2

3

6

5

 

 

 

1

4

 

Part number list on following page.

6

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07

Service Part List

ST-HVB-IPI

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts

 

Stocked

 

for your appliance please provide model number and serial number. All parts listed in this

 

 

manual may be ordered from an authorized dealer.

 

 

at Depot

 

 

 

 

 

 

ITEM

DESCRIPTION

SERIAL #

PART NUMBER

 

 

 

Log Set Assembly

 

LOGS-MSB

Y

 

1

Log 1

 

SRV2039-701

N

 

2

Log 2

 

SRV2039-703

N

 

3

Log 3

 

SRV2039-700

N

 

4

Log 4

 

SRV2039-702

N

 

5

Log 5

 

SRV2039-705

N

 

6

Log 6

 

SRV2039-704

N

 

7

Non-combustibleboard

 

2005-172

N

 

8

Grate Assembly

 

2039-012

N

 

9

Burner NG, LP

 

2039-006

Y

 

10

Hood Black

 

SRV2005-190

N

 

11

Glass Door Assembly

 

GLA-6TROC

Y

 

12

Louver, Top

 

2040-005

N

 

13

Louver, Bottom

 

2040-004

N

 

 

Junction Box

 

4021-013

Y

 

 

Bracket Junction box

 

2005-173

N

 

 

Orifice NG (#32C)

 

582-832

Y

 

 

Orifice LP (#50C)

 

582-850

Y

 

 

Ember Mesh Assembly

 

2005-008

Y

 

 

Mesh Assembly

 

2005-033A

Y

 

 

Glass Latch Assembly

 

386-122A

Y

 

 

Flue Restrictor

 

385-128

N

 

 

Fiber Glass Rope

 

060-455

N

 

 

Mineral Wool

 

050-721

N

 

 

Lava Rock

 

2005-790

N

 

 

Pilot Tube

 

446-301

Y

 

 

Gasket Assembly

 

2005-010

N

 

 

Contains Ember Box, Orifice and air passage gaskets

 

 

 

 

 

 

 

 

Touch Up Paint

 

TUP-GBK-12

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conversion Kit NG

 

NGK-MS

Y

 

 

Conversion Kit LP

 

LPK-MS

Y

 

 

Pilot Orifice NG

 

446-505

Y

 

 

Pilot Orifice LP

 

446-517

Y

 

 

Regulator NG

 

NGK-DXV

Y

 

 

Regulator LP

 

LPK-DXV

Y

Additional service part numbers appear on following page.

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07

7

Service Parts

PIER-HVB-IPI,ST-HVB-IPI

Valve Assembly Parts List

Beginning Manufacturing Date: June 2003

 

Ending Manufacturing Date: ______

IPI Valve Assembly

2

 

3

4

1

5

 

7

6

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

9

 

12

 

 

 

 

 

 

 

 

10

 

11

 

 

 

 

 

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts

 

Stocked

for your appliance please provide model number and serial number. All parts listed in this

 

manual may be ordered from an authorized dealer.

 

 

at Depot

ITEM

DESCRIPTION

 

SERIAL #

PART NUMBER

 

 

1

Pilot Assembly NG

 

 

385-510A

Y

Pilot Assembly LP

 

 

385-511A

Y

 

 

 

2

Ground Strap

 

 

385-512

N

3

Pilot Support Arm

 

 

385-120

N

4

Pilot Bracket

 

 

2005-118

N

5

Ember Box Assembly

 

 

2005-114

N

6

Flexible Gas Connector

 

 

2005-009

Y

7

Valve Bracket

 

 

2005-120

N

8

Flex Ball Valve Assembly

 

 

302-320A

Y

9

On/Off Switch Assembly

 

 

060-521A

Y

10

Valve NG

 

 

750-500

Y

Valve LP

 

 

750-501

Y

 

 

 

11

Module

 

 

593-592

Y

12

Module Wire Assembly

 

 

593-590A

Y

 

Battery Pack

 

 

593-594A

Y

 

3V Adaptor Plug

 

 

593-593A

Y

NOTE: Replacement bulbs to be supplied by homeowner. Recommended replacements: Sylvania Mini Candelabra 75 watts.

8

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07

1Approvals and Codes

Appliance Certification

The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.

Certification

MODELS: PIER-HVB-IPI,ST-HVB-IPI,

LABORATORY: Underwriters Laboratories

TYPE: Vented Gas Fireplace Heater

STANDARD: ANSI Z21.88•CGA2.22•UL307B

Installation Codes

High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSAC22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sittingroom in the U.S.A. and Canada.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

Heat & Glo Quality Systems registered by SGS ICS

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07

9

NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.

Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-upis installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-upmay be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half(1/2) inch in size,“GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

The “special venting systems” shall be ProductApproved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

10

Heat & Glo • PIER-HVB-IPI,ST-HVB-IPI2006-901Rev. C • 12/07