Heat & Glo LifeStyle 7000XLS User Manual

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Installers Guide

7000XLS

 

6000XLSB

 

Underwriters

Laboratories Listed

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-What to do if you smell gas

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Printed in U.S.A. Copyright 2000,

Heat-N-Glo,a division of Hearth Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Please contact your Heat-N-Glodealer for any questions or concerns. For the number of your nearestHeat-N-Glodealer, please call952-985-6000.

This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457;(New Zealand) 200265; or other U.S. and foreign patents pending.

390-900F9/00

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SAFETY AND WARNING INFORMATION

!before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty.

!Prior to the first firing of the fireplace, READ the Using Your Fireplace section of theOwners Guide.

DO NOT USE this appliance if any part has been

!under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

!THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a

!qualified service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It isIMPERATIVE that the unit’s control compartment, burners, and circulating air passagewaysBE KEPT CLEAN to provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from

!combustible materials, gasoline, and other flammable vapors and liquids.

!NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the applianceCLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should

!be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable materialSHOULD NOT BE PLACED on or near the appliance.

!Children and adults should be ALERTED to the hazards of high surface temperature and shouldSTAY AWAY to avoid burns or clothing ignition.

Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.READ andUNDERSTAND all instructions carefully

These units MUST use one of the vent systems

!described in the Installing the Fireplace section of the Installers Guide.NO OTHER vent systems or componentsMAY BE USED.

This gas fireplace and vent assembly MUST be

!vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas applianceMUST USE a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to

!make sure that no debris is interfering with the air flow.

!The glass door assembly MUST be in place and sealed, and the trim door assemblyMUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass

!door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

!The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the gas fireplace manufacturer.NO SUBSTITUTE material may be used.

!DO NOT USE abrasive cleaners on the glass door assembly.DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is

!recommended that a qualified service technician perform an appliance check-upat the beginning of each heating season.

!Any safety screen or guard removed for servicing must be replaced before operating this appliance.

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TABLE OF CONTENTS

 

Safety and Warning Information ................................................

2

υ Service Parts Lists .....................................................................

4

Section 1: Approvals and Codes ...............................................

8

Approval Listings and Codes ........................................................

8

Appliance Certification...................................................................

8

Installation Codes ..........................................................................

8

High Altitude Installations ...............................................................

8

Section 2: Getting Started .........................................................

9

Introducing the Heat-N-GloGas Fireplaces ..................................

9

Pre-installationPreparation ...........................................................

9

Section 3: Installing the Fireplace ...........................................

11

Step 1

Locating the Fireplace ..................................................

11

Step 2

Framing the Fireplace...................................................

11

υ Step 3

Installing the Vent System............................................

13

 

A. Vent System Approvals ...........................................

13

 

B. Installing Vent Components ....................................

16

 

C. Vent Termination ....................................................

20

Step 4

Positioning, Leveling, and

 

 

Securing the Fireplace.................................................

23

Step 5

The Gas Control Systems ...........................................

23

υ Step 6

The Gas Supply Line ...................................................

24

Step 7

Gas Pressure Requirements ......................................

24

Step 8

Wiring the Fireplace ....................................................

25

Step 9

Finishing ......................................................................

26

Step 10 Installing Trim, Logs, and Ember Material .....................

27

 

Installing the Trim .........................................................

27

 

Positioning the Logs ....................................................

27

 

Placing the Ember Material ..........................................

27

Step 11

Before Lighting the Fireplace .......................................

28

Step 12 Lighting the Fireplace ..................................................

28

After the Installation .....................................................................

28

Section 4: Maintaining and Servicing Your Fireplace .........

29

υ = Contains updated information.

 

3

1Approvals and Codes

Appliance Certification

The Heat-N-Glofireplace models discussed in thisInstallers Guide have been tested to certification standards and listed by the applicable laboratories.

Certification

MODELS: 7000XLS, 6000XLSB

LABORATORY: Underwriters Laboratories

TYPE: Direct Vent Gas Fireplace Heaters

STANDARD: ANSI Z21.88•CSA2.33

High Altitude Installations

U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000 feet in the U.S.A. and from 0 to 4,500 feet in Canada.

When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSAC22.1 Canadian Electric Code (in Canada).

These models may be installed in a bedroom or bed-sittingroom in the U.S.A. and Canada.

When installing this fireplace at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).

When installing this fireplace at an elevation above 4,500 feet (in Canada), check with local authorities.

Consult your local gas utility for assistance in determining the proper orifice for your location.

Heat-N-GloQuality Systems registered by SGS ICS

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2Getting Started

Introducing the Heat-N-GloGas Fireplaces

Heat-N-Glodirect vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.

Pre-installPreparation

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass.Do not install any unit with damaged, incomplete, or substitute parts.

The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.

The Heat-N-GloWarranty will be voided by, andHeat-N-Glodisclaims any responsibility for, the following actions:

Installation of any damaged fireplace or vent system component.

Modification of the fireplace or direct vent system.

Installation other than as instructed by Heat-N-Glo.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not manufactured and approved by Heat-N-Glo,not withstanding any independent testing laboratory or other party approval of such component part or accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

When planning a fireplace installation, it’s necessary to determine:

Where the unit is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring.

Framing and finishing details.

Whether optional accessories—devicessuch as a fan, wall switch, or remotecontrol—aredesired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

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Figure 1. Diagram of the 7000XLS and 6000XLSB

10

3Installing the Fireplace

Step 1. Locating the Fireplace

The diagram below shows space and clearance requirements for locating a fireplace within a room.

A

 

B

C

D

E

42”

22”

36”

51”

72”

Figure 2.

Fireplace Dimensions, Locations,

 

 

and Space Requirements

 

Clearance Requirements

The top, back, and sides of the fireplace are defined by stand-offs.The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.

Minimum Clearances

from the Fireplace to Combustible Materials

 

Inches

mm

Glass Front

........................ 36 ....................

914

Floor ...................................

0 .......................

0

Rear ...................................

1/2 .....................

13

Sides .................................

1/2 .....................

13

Top ...................................

3 1/2 ...................

89

Ceiling* ..............................

31 ....................

787

*The clearance to the ceiling is measured from the top of the unit, excluding the standoffs (see Figure 28).

The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.

Minimum Clearances

from the Vent Pipe to Combustible Materials

 

Inches

mm

Vertical Sections. .............

1 ................

25

Horizontal Sections

 

 

Top .....................................

3 ................

75

Bottom ...............................

1 ................

25

Sides .................................

1 ................

25

At Wall Firestops

 

 

Top ..................................

2 1/2 ............

63.7

Bottom ..............................

1/2 ...............

13

Sides .................................

1 ................

25

For minimum clearances, see the direct vent termination clearance diagrams on pages 19 and 20 in this manual.

Step 2. Framing the Fireplace

Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall coverings and fireplace facing material. The diagram below shows framing reference dimensions.

CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.

Shows center of 12” x 12” vent framing hole for rear venting.

The center of the hole is one inch (25.4mm) above the center

of the horizontal vent pipe.

A.

...............

42”

B. .........

38

1/2”

C. ...............

 

22”

D. .........

25

5/8”

Framing should be constructed of 2 X 4 lumber or heavier.

B

C

A

Figure 3. Framing Dimensions

11

6 5/32” (156mm)

7 3/8”

5

7/8”

(187mm)

(149mm)

 

8 5/8” (220mm)

DV-90D

8 1/2” (216mm)

11 5/8”

(295mm) 11 1/16” (281mm)

11 15/16” (303mm)

6 7/16” (164mm)

6 1/2” (165mm)

8 5/8” (220mm)

DV-45D

8 1/2” (216mm)

5 1/16” (129mm)

47 3/4”

35 3/4”

(1.2m)

(908mm)

DV-48D

DV-36D

11 3/4”

 

 

(298mm)

8 3/4”

5 3/4”

 

(222mm)

(146mm)

DV-12D

DV-09D

DV-06D

NOTE: PIPES OVERLAP 1-3/8INCHES (34.93mm)

AT EACH JOINT.

Figure 4. D-SeriesDirect Vent Component Specifications(5-inchinner pipe / 85/8-inchouter pipe)

12

Step 3. Installing the Vent System

A. Vent System Approvals

These models are approved to use D-seriesdirect vent pipe components and terminations (see Figures 4 and 5). Approved vent system components are labeled for identification. This pipe is tested and listed as an approved component of the fireplace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal vent runs.NO OTHER VENTING SYSTEMS OR COMPONENTS MAY BE USED.

Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this

Installers Guide.

The flame and ember appearance may vary based on the type of fuel burned and the venting configuration used.

Identifying Vent Components

The vent systems installed on this gas fireplace may include one, two, or three 90° elbow assemblies. The relationships of vertical rise to horizontal run in vent configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.

NOTE: Two 45° elbows may be used in place of one 90° elbow. Rise to run ratios in the vent system must be followed if 45° elbows are used.

HORIZONTALVENTING

Kit No. H Max. Run

DVK-01D

DVK-01TRD24" (610 mm)

H

90-DEGREEELBOWS

45-DEGREE

ELBOW

NOTE: 7000XLS & 6000XLSB models are not approved to use 45° elbows in corner installations. Use 90° elbows.

Figure 6. Corner Installation

Terminations Kits

VERTICAL

 

 

 

 

TERMINATION

 

 

 

 

 

STORM COLLAR

 

DVK-TVCD

 

 

ROOF FLASHING

DVK-01D

HORIZONTAL

 

HORIZONTAL PIPE

 

 

 

 

 

TERMINATION

 

 

 

 

SUPPORT

 

 

 

 

 

 

 

 

PIPE LENGTH

DVK-01TRD

 

 

 

 

 

WALL FIRESTOP

 

 

 

 

 

CEILING

WALL BRACKET

 

 

90 DEGREE

FIRESTOP

 

 

 

 

 

 

 

 

 

ELBOW

 

 

Figure 5.

Vent System Components and Termination Kits

 

 

 

 

13

 

 

VENTING WITH ONE (1) 90° ELBOW

Figure 7. Venting with One 90° Elbow

V

 

H

1' MIN. (305mm)

2'

MAX. (610mm)

2' MIN. (610mm)

4'

MAX. (1.22m)

3' MIN. (914mm)

6'

MAX. (1.86m)

4' MIN. (1.22m)

8'

MAX. (2.4m)

V+H=40' MAX. (12.4m)

H = 8' MAX. (2.4m)

 

 

 

NOTE: On vertical venting configurations where the vertical component is over 10 feet, you may want to install the vertical baffle included in the manual bag assembly to improve flame appearance.

VENTING WITH TWO (2)

90° ELBOWS

V

H

H + H1

1´ MIN. (305 mm)

2´ MAX. (610 mm)

6´ MAX. (1.82m)

2´ MIN. (610 mm)

4´ MAX. (1.22 m)

12´ MAX. (3.65m)

3´ MIN. (914 mm)

6´ MAX. (1.86 m)

18´ MAX. (5.48m)

4´ MIN. (1.22 m)

8´ MAX. (2.48 m)

24´ MAX. (7.31m)

V+H+H1 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m)

H+H1 = 24´ MAX. (7.31m)

 

 

 

Figure 8. Venting with Two 90° Elbows

14