Char-Broil 5101194 User Manual
OUTDOOR | MODEL |
STOVE TOP | 05101194 |
To installer or assembler:
Leave this manual with consumer for future reference.
To consumer:
Keep this manual for future reference.
FOR OUTDOOR USE ONLY. | |
DANGER | WARNING |
If you smell gas: | California Proposition 65 | ||
1. | Shut off gas to the appliance. | Combustion | |
2. | Extinguish any open flame. | ||
using this product contain chemicals | |||
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3. | Open lid. | known to the State of California to cause | |
4. | If odor continues, keep away from the appliance and | cancer, birth defects, or other | |
| immediately call your gas supplier or your fire department. | reproductive harm. | |
WARNING | WARNING |
1. Do not store or use gasoline or other flammable liquids or | Improper installation, adjustment, | |
alteration, service or maintenance can | ||
vapors in the vicinity of this or any other appliance. | ||
cause injury or property damage. Read the | ||
| ||
2. An LP cylinder not connected for use shall not be stored in | installation, operating and maintenance | |
instructions thoroughly before installing | ||
the vicinity of this or any other appliance. | ||
or servicing this equipment. | ||
|
If you have any questions or need assistance during assembly, please call
To insure your satisfaction and for
05101194 • 42804116 •
Use and Care
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Thank you for your purchase. The Outdoor Stove Top was designed to take the cooking of many of you favorite foods from your INDOOR stove top TO THE OUTDOORS. The Outdoor Stove Top can use many of your indoor stock pots, griddles, and woks. Also, look for cooking accessories from
CAUTION |
•Never use a cooking pot or vessel larger than 12 quarts or 12.5” in diameter.
•Read and follow the instructions included with any cooking accessory before using with this appliance.
CAUTION
CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.
Installation Safety Precautions
•Use appliance only with LP (propane) gas and the regulator/valve assembly supplied.
•Appliance installation must conform with local codes, or in their absence with National Fuel Gas Code, NFPA 54 / ANSI Z223.1. Handling and storage of LP cylinders must conform to LP Gas CodeNFPA/ANSI 58. Appliance is not for use in or on recreational vehicles and/or boats.
•All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
•This appliance is safety certified for use in the United States only. Do not modify for use in any other location. Modification will result in a safety hazard.
CAUTION |
Some parts may contain sharp edges. Wear protective gloves if necessary.
WARNING
NEVER USE THIS APPLIANCE AS A TURKEY FRYER! Use as a turkey fryer may result in a hazardous situation causing property damage, personal injury, or loss of life.
Limited Warranty
The manufacturer warrants the product for replacement or repair of parts and/or workmanship for a period of 90 days. Paint is not warranted and will require touchup.
These limited warranties are made exclusively to the original customer presenting proof of purchase. These warranties are limited to
NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which may vary from state to state.
For further information, contact the manufacturer, toll free at
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Table of Contents
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . 2
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LP Cylinder Removal, Transport, and Storage . . . . . . . 4
LP Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LP (Liquefied Petroleum Gas) . . . . . . . . . . . . . . . . . . . 4
LP Cylinder Filling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LP Cylinder Exchange . . . . . . . . . . . . . . . . . . . . . . . . . 5
LP Cylinder Leak Test. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Connecting Regulator to the LP Cylinder . . . . . . . . .
Leak Testing Valve, Hose, and Regulator. . . . . . . . . . . 6
Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ignitor Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Match Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Burner Flame Check. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Burner Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Turning Appliance Off . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ignitor Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Valve Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hose Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Natural Hazard • Spiders . . . . . . . . . . . . . . . . . . . . . . . 8
Care and Cleaning of Stainless Steel. . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
To insure your satisfaction and for
www.grillregistration.com
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DANGER |
•NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.
•Never fill a cylinder beyond 80% full.
•An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
•If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Removal, Transport and Storage
•Turn OFF control knob and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.
LP Cylinder | Retainer | Safety | |
Cap | |||
Valve | |||
Strap | |||
| |||
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•A disconnected LP cylinder in storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder inside a vehicle which may become overheated by the sun.
•Do not store LP cylinder in an area where children play.
•Always keep new and exchanged LP cylinders in upright position during use, transit or storage.
•Storage of appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance.
LP Cylinder
•The LP cylinder used with your Outdoor Stove Top must meet the following requirements:
•Purchase LP cylinders only with these required measurements: 12” (30.5cm) (diameter) x 18” (45.7 cm) (tall) with 20 lb. (9 kg.) Capacity maximum.
•Be constructed and marked in accordance with specifications for LP cylinder of the U.S. Department of Transportation (DOT). See LP cylinder collar for marking.
•LP cylinder valve must have:
•Type 1 outlet compatible with regulator.
•Safety relief valve.
•UL listed Overfill Protection Device (OPD). This OPD safety feature is identified by a
unique triangular hand wheel. Use only 
cylinders equipped with this type of valve.
•LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve.
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For your safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
•LP gas is highly flammable and may ignite unexpectedly when mixed with air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge cylinder before filling.
•Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.
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•A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.
•Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
•To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.
LP Cylinder Exchange
•Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety
•Always keep new and exchanged LP cylinders in upright position during use, transit or storage.
•Leak test new and exchanged LP cylinders BEFORE connecting to appliance.
LP Cylinder Leak Test
For your safety
•Leak test must be repeated each time LP cylinder is exchanged or refilled.
•Do not smoke during leak test.
•Do not use an open flame to check for gas leaks.
•Appliance must be leak checked outdoors in a well ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep appliance away from open flames or sparks.
Use a clean paint brush and 50/50 soap and water solution. Use mild soap and water. Do not use Household cleaning agents. Damage to gas train 
components can result.
Brush soapy solution onto the shaded areas.
WARNING |
If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!
Connecting Regulator To The LP Cylinder
1.LP cylinder must be properly secured onto appliance.
2.Turn control knob to OFF position.
3.Turn LP cylinder OFF by turning
4.Remove protective cap from LP cylinder valve. Always use cap and strap supplied with valve.
| f Clockwis |
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f | e |
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O |
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| OPD Hand Wheel | |
Safety Relief |
| Type 1 outlet with | |
Valve |
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| thread on outside | ||
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Strap and Cap |
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Do not use a POL transport plug (A) |
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(plastic part with external threads)! It | A | ||
will defeat the safety feature of the |
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valve. |
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5.Hold regulator, insert nipple (B) into LP cylinder valve. Hand tighten coupling nut, holding regulator in a straight line (C) with LP cylinder valve so as not to cross thread the connection. 
Nipple has to be centered into the LP cylinder valve.
B
5
| Straight | Hold coupling nut and regulator |
| as shown for proper connection | |
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| |
C |
| to LP cylinder valve. |
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6.Turn the coupling nut clockwise to tighten to a full solid stop. The regulator will seal on the
NOTE:
If you cannot complete connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this
Regulator!
WARNING |
•Do not insert any foreign objects into the valve outlet. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury or death.
•Never attempt to attach this appliance to the
WARNING |
•Do not use appliance until leak checked.
•If leak is detected at any time, STOP and call your fire department.
•If you cannot stop a gas leak, immediately close LP cylinder valve and call a LP gas
supplier or your fire department!
Leak Testing Valve, Hose and Regulator
1.Turn control knob to OFF.
2.Be sure regulator is tightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel counter clockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection.Correct before proceeding.
4.Brush soapy solution on areas where bubbles are shown.
5.“If growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and
6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.
Safety Tips
Before opening LP cylinder valve, check the coupling nut for tightness.
When appliance is not in use, turn off control knob and LP cylinder valve.
Never move appliance while in operation or still hot.
The regulator may make a humming or whistling noise during operation. This will not affect safety or use of fireplace.
Check appliance before each use for buildup of any leaves or other material that will burn or block the burner ports. Clean when needed before using. Have appliance inspected annually by a qualified service person.
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WARNING |
For Safe Use of Your Outdoor Stove Top and to Avoid Serious Injury:
•Do not let children operate or play near appliance.
•Keep appliance area clear and free from materials that burn.
•Do not block holes in sides or back of appliance.
•Check burner flames regularly.
•Use appliance only in a
•Do not use charcoal or ceramic briquets in a gas appliance. (Unless briquets are supplied with your appliance.)
•Use appliance at least 3 ft.
from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc..
•Apartment Dwellers:
Check with management to learn the requirements and fire codes for using an LP gas appliance in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
•NEVER attempt to light burner with lid closed. A buildup of
•Never operate appliance with LP cylinder out of correct position specified in assembly instructions.
•Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.
Ignitor Lighting
1.Open lid during lighting.
2.Press and turn the control knob to the HI position.
3.Turn ROTARY IGNITOR knob rapidly.
4.If ignition does not occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes, and repeat lighting procedure. If ignition still does not occur, follow“Match Lighting” instructions.
CAUTION |
If burner does not light turn knob to OFF, wait 5 minutes, try again. If the burner does not ignite with valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.
Match Lighting
Do not lean over appliance while lighting. Use a large kitchen match or fireplace match to light the appliance.
1. Place a lit match to burner.
2.Press and turn control knob To HI.
Burner Flame Check |
|
• Light burner, rotate knob | HI |
from HI toLOW. You
LOW
should see a smaller
flame in LOW position
than seen on HI. Always check flame prior to each use.
Burner Check
•Inspect burner prior to each use. If burner is damaged do not use. Call manufacturer at
Turning Appliance Off
•Turn knob to OFF position. Turn LP cylinderOFF by turning handwheel clockwise to a full stop.
Ignitor Check
•Turn gas OFF at LP cylinder. Turn ignitor knob rapidly. “Click” should be heard and spark seen each time between burner and electrode. See “Troubleshooting” if no click or spark.
Valve Check
•Important: Make sure gas is OFF at LP cylinder before checking valves. Knob locks inOFF position. To check valve, first push in knob and release, knob should spring back. If knob does not spring back, replace valve assembly before using appliance. Turn knob toMED position then turn back toOFF position. Valve should turn smoothly.
Hose Check
•Before each use, check to see if hose is cut or worn. Replace damaged hose before using appliance. Use only hose/valve/regulator specified by manufacturer.
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CAUTION
Natural Hazard • Spiders
FACT: Sometimes spiders and other
small insects climb into the burner tube.
The spiders spin webs, build nests and
lay eggs. The webs or nests can be very
small, but they are very strong and can
block the flow of gas. Clean burner prior to use after storing, or after a period of one Month not being used.
Typical spider webs inside burner
An obstruction can result in a “flashback” (a fire in the burner tube). The appliance may still light, but the obstruction does not allow full gas flow to the burner.
If you experience the following:
1.Smell gas.
2.Burner will not light.
3.Fire coming from around or behind control knob.
STOP! Immediately turn off gas at LP cylinder.
SOLUTION: Wait for appliance to cool.
Clean burner often. Spiders and insects 
don’t care if your appliance is brand new
or you just cleaned it. Use a hose with a
nozzle attached. Forced water will wash
out the web.
CAUTION |
For residential use only. Do not use for commercial cooking.
General Cleaning
•Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas appliances are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of lid and bottom. Rinse and allow to completely air dry.Do not apply a caustic grill/oven cleaner to painted surfaces.
•Plastic parts: Wash with warm soapy water and wipe dry.
Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
•Porcelain surfaces: Because of
•Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.
•Stainless steel surfaces: To maintain your appliance’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use.
•Cooking grate: Coating the cooking grate with
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CARE AND CLEANING OF STAINLESS STEEL
Extreme temperatures from charcoal or wood fires will cause discoloration of stainless steel surfaces. Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate to the requirement. If you choose to use scouring powder or solvents, consult with the solvent manufacturer or supplier before use.
Before cleaning, first test any cleaning product in an inconspicuous location and consider the possibility of scratching and the potential for corrosion caused by not completely removing cleaners. Never use brushes or steel wool as they will scratch and leave particles embedded on stainless steel surfaces, which can lead to rusting. Always rub or wipe in the direction of the polish lines in the stainless steel surface, not across them. Thorough rinsing with clean water is recommended after all cleaning procedures. Dry all surfaces completely after rinsing. Be careful not to let any stainless steel cleaner come in contact with painted or plastic components as damage may occur.
Routine Care
The
Stubborn Stains
Stubborn stains, discoloration and possibly rust and rust pitting can occur from cooking, exposure to harsh outdoor conditions, or extreme cooking temperatures. There are many cleaning agents commercially available formulated to restore the finish of stainless steel. Obtain advice from the solvent manufacturer or supplier when choosing the appropriate cleaner for your requirement. These cleaners can be acidic. Care should be taken to avoid contact with eyes or mouth. Be careful not let any powder or solvent come in contact with painted or plastic components as damage may occur.
The chart below has been reproduced with permission from the Specialty Steel Institute of North America. For additional details regarding the care and cleaning of stainless steel, visit their website at www.ssina.com for more information. For the latest new products for the care and cleaning of stainless steel go to www.charbroil.com.
Job | Cleaning Agents* | Comments |
Routine Cleaning | Warm Water, Soap, Ammonia, Detergent | Apply with sponge or soft cloth. |
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| Can be used on all finishes. |
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Fingerprints and Smears | 3M Stainless Steel Cleaner and Polish, Arcal 20, | Provides barrier film to minimize |
| Lumin Wash, O’Cedar Cream Polish, Stainless Shine | fingerprints. Can be used on all finishes. |
Stubborn Stains | 3M Stainless Steel Cleaner and Polish, All chem Concentrated |
and Discoloration | Cleaner, Samae, Twinkle, Cameo Copper Cleaner, Grade FFF |
| or Grade F Italian Pumice, Whiting or Talc, Liquid Nu Steel, |
| Copper’s or Revere Stainless Steel Cleaner, Household |
| Cleaners, Lumin Cleaner, Zud Restoro, |
| Allen Polish, |
Rub lightly, using dry damp cloth, in the direction of polish lines on the stainless steel.
Grease and Blood
Excellent removal on acids, all finishes. Particularly useful where rubbing
is not practical.
Grease and Oil | Any good commercial detergent or caustic cleanser. |
Apply with sponge or soft cloth in direction of polish lines.
*NOTE: Use of proprietary names is intended only to indicate a type of cleaner and does not constitute an endorsement. Omission of any proprietary cleanser does not imply its inadequacy. All products should be used in strict accordance with instructions on package.
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Troubleshooting
Problem | Possible Cause | Prevention/Cure | ||
Burner will not light | — | Electrode and burner are wet. | — Wipe dry with cloth. | |
using ignitor. | — | Electrode is cracked or broken, | — | Replace electrode. |
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| “sparks at crack”. |
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| — Wire is loose or disconnected. | — Reconnect or replace ignitor wire. | ||
| — Wire is shorting (sparking) | — | Replace ignitor wire. | |
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| between ignitor and electrode. |
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| — | Bad ignitor. | — | Replace ignitor. |
Burner will not match- | — | No gas flow. | — Check to see if LP cylinder is empty. If LP cylinder is | |
light. |
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| not empty, refer to “Sudden drop in gas flow”. |
| — Coupling nut and regulator not | — Turn the coupling nut about | ||
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| fully connected. |
| additional turn until solid stop. Tighten by hand only— |
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| do not use tools. |
| — Obstruction of gas flow. | — | Clear burner tube. | |
| — Disengagement of burner to | — | ||
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| valve. |
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| — | Is appliance assembled | — | Check assembly instruction steps. |
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| correctly? |
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Sudden drop in gas | — | Out of gas. | — Check for gas in LP cylinder. | |
flow or low flame. | — | Excess flow valve tripped. | — Turn off knob, wait 30 seconds and light appliance. If | |
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| flames are still low, turn off knob and LP cylinder |
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| valve. Disconnect regulator. Reconnect regulator and |
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| leak check. Turn on LP cylinder valve, wait 30 |
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| seconds and then light appliance. |
Flames blow out. | — | High or gusting winds. | — | Increase flame height. |
| — Low on LP gas | — | Refill LP cylinder. | |
| — Excess flow valve tripped. | — Refer to “Sudden drop in gas flow” above. | ||
Flashback... (fire in | — | Burner is blocked. | — | Turn knob to OFF and clean burner. |
burner tube). |
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Unable to fill LP | — | Some dealers have older fill | — The worn nozzles don’t have enough “bite” to engage | |
cylinder |
| nozzles with worn threads. |
| the valve. Try a second LP dealer. |
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