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Billy Goat DL1801V User Manual

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DL12/13/14/18 Owner’s Manual

BILLY GOAT DL TRUCK LOADER VACUUM

Owner's Manual

DL1201L, DL1301H, DL1401SE, DL1801V, DL1801VE

Accessories

INTAKE EXHAUST

HOSEREPLACEMENT KITEXHAUSTHOSEKITHANGINGEXTENSION KITEXHAUSTEXTENSION KIT

Standard on DL units. [8"(203mm) x 10' (3.0m)] [10”(254mm) X 10’(3.0m)]

8” Hose P/N 811244

10” Hose P/N 791033

Part No 812379

[7"(203mm) x 5' (1.5m)] flexible hose increases exhaust distance.

7” Flexible Hose P/N 812300

Allows the Debris loader to hang from a vertical side panel. (Not for use in transport)

P/N 812260

Allows the height of the exhaust chute to be raised.

P/N 812273

Form No F060711B

DL12/13/14/18 Owner’s Manual


CONTENTS
SPECIFICATIONS AND SOUND/VIBRATION	3
INSTRUCTION LABELS	4
PACKING CHECKLIST ____________	5
ASSEMBLY AND MOUNTING	6
OPERATION		7
MAINTENANCE________________________________	8

TROUBLE SHOOTING__________________________________________________9
ILLUSTRATED PARTS & PARTS LISTS	10-12

Go to http://www.billygoat.com forFrench-Canadiantranslations of the product manuals. Visitezhttp://www.billygoat.com pour la versioncanadienne-françaisedes manuels de produits

Part No 812379

Form No F060711B

DL12/13/14/18 Owner’s Manual

Specifications

DL1201L

DL1301H

DL1401SE

DL1801V

DL1801VE

Engine: HP

12 (8.95 kW)

13 (9.69 kW)

14 (9.69 kW)

18 (13.4 kW)

Engine: Model

HK291150124P-BPQE2

GX390U1QA2

EX400DE5030

3564420186EI

3564470288B1

Engine: Type

LCT OHV

HONDA

SUBARU

BRIGGS AND STRATTON

Engine: Fuel Capacity

6 qt. (5.68 L)

6.9 qt. (6.5 L)

7.4 qt. (7.0 L)

9qt. (8.52 L)

Engine: Oil Capacity

0.875 qt. (0.8 L)

1.16 qt. (1.1 L)

1.3 qt. (1.2 L)

1.75 qt. (1.66 L)

Total Unit Weight:

204 lbs (92.5 kg)

207 lbs (93.9 kg)

267 lbs (93.9 kg)

267 lbs (121.1 kg)

Max operating slope

250

Overall Height

74 7/8” (1.90m)

Overall Height with

91”(2.31m)

optional trailer

Overall Width

32 ¼” (0.82m)

Overall Length

60” (1.52m)

In compliance with

121 dB(a)

2000/14/EEC standards

Sound at operators

105 dB(a)

position

Vibration at operator

0.02g

position

Battery (Electric Models Only)

Model

CCA @ 0° F

AH Rating

Length

Width

Height

DL14

ETX12

180

5.9” (150mm)

3.4” (86mm)

5.2” (132mm)

DL18

U1 Group

275

6 7/8” (175mm)

4” (100mm)

6 1/8” (155mm)

Battery not

included with

machine

SOUND

SOUND LEVEL 105 dB(a) at Operator Position

Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 6/18/07 under the conditions listed below.

Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model.

General Conditions:	Cloudy
Temperature:	74oF (23.2oC)
Wind Speed:	3.7 mph (21.6 kmh)
Wind Direction:	South
Humidity:	83.5%
Barometric Pressure:	29.8 Hg (756 mm Hg)

VIBRATION DATA

VIBRATION LEVEL 0.02g

Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 7-10-07under the conditions listed below.

General Conditions:		Sunny
Temperature:		86oF (17oC)
Wind Speed:		13 mph (20 kph)
Wind Direction:		North
Humidity:		49%
Barometric Pressure:		29.8”Hg (756mm Hg)
Part No 812379	3	Form No F060711B

DL12/13/14/18 Owner’s Manual

INSTRUCTION LABELS

The labels shown below were installed on your BILLY GOAT ® DL Vacuum. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.

DANGER KEEP HANDS	EAR EYE BREATHING	WARNING SECURE	DANGER FLYING DEBRIS
AND FEET AWAY	ITEM# 31 P/N 890254	ITEM#62 P/N 790232	ITEM #61 P/N 810736
ITEM #18 P/N 400424

READ OWNERS MANUAL	EXPLOSIVE FUEL	LABEL SPARK ARRESTOR
ITEM #30 P/N 830301	ITEM #32 P/N 400268	ITEM #15 P/N 100252

WARNING ENGINE OVERHEAT	SECURE NOZZLE	DL INSTRUCT/WARN
ITEM #14 P/N 811215	ITEM #59 P/N 790232	ITEM #28 P/N 790142

ENGINE LABELS
HONDA	B&S VANGUARD
OIL ALERT
WHEN OIL LEVELLOW,
ENGINE STOPS IMMEDIATELY.

READ OWNER’S MANUAL BEFORE OPERATION.

LIRE LE MANUEL D UTILISATEUR AVANT USAGE.

VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN.

NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL

HONDA MOTOR CO. , LTD. MADE IN JAPAN

Part No 812379

Form No F060711B

Screwcap 5/16-18 X 2" ZP 8041032 qty. 2

Screwcap 1/4-20 X 2 3/4" ZP 8041013 qty. 1

Nut Lock 5/16-18 8160002 qty. 2

Nut Lock 1/4-20 8160001 qty. 1

Washer 5/16 SAE 8172008 qty. 2

Parts Bag Hardware

Washer 5/16 Fender 8172020 qty. 4

DL12/13/14/18 Owner’s Manual

PACKING CHECKLIST

Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow, nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler, hose clamps and related hardware.

READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box.

PUT OIL IN ENGINE BEFORE STARTING

PARTS BAG & LITERATURE ASSY

Warranty card P/N- 400972, Owner’s Manual P/N-812379, General Safety and Warnings Manual P/N-

100294, Declaration of Conformity P/N-791090.

Boxing Parts Checklist

Exhaust Elbow PN# 812248-S qty 1

Hose Boom Assembly PN# 812245 qty 1

Boom Chain PN# 791117

Hose quick clamp 8” PN# 812254 qty 1 or Hose quick clamp 10” PN# 791064 qty 1

Band hose boom 8" PN# 810880 qty 1 or Band hose boom 10” PN# 810868 qty 1

Hose 8"x 10' DL PN# 811244 qty 1 or Hose 10”x 10’ DL PN# 791033 qty 1

Handle Nozzle PN# 791116 qty 1

Hose clamps 8" PN# 810566 Qty. 1 or Hose clamps 10” PN# 810706-01 qty 1

Nozzle DL 8” PN# 811007 qty 1 or Nozzle DL 10” PN#811005 qty 1

Engine

LCT 12 HP

Honda 13 HP

Vanguard 18 HP

Vanguard Electric 18 HP

Parts Bag & Literature Assy P/N 812252

Washer 1/4 SAE 8172007 qty. 2

Part No 812379

Form No F060711B

DL12/13/14/18 Owner’s Manual

ASSEMBLY

1.SECURELY ATTACH unit to the bed of a truck, trailer, or use the hanging brackets, so that the exhaust discharges into an enclosed container.

NOTE: This unit must be securely mounted to the bed of a truck or to a trailer before operating.

See page 14 for parts diagram to assemble

2.ATTACH hose to housing intake, using hose quick clamp (item 8) making sure to place the safety switch under the clamp (see interlock page 12. Then slide the hose onto the housing intake and place the shut off switch under the clamp. Make sure the shut off switch is pressed in or the vacuum will not start, and clamp the hose to the intake.

3.ASSEMBLE nozzle handle (item 11), to nozzle (item 10), using screws (item 60), fender washers (item 56), washers (item 57) and lock nuts (item 43).

4.ATTACH assembled nozzle to hose using hose clamp (item 9). Before tightening hose clamp, position nozzle handle upward when hose is stretched to prevent twisting load on hose assembly during operation.

5.ATTACH the hose boom (item 5) by sliding the boom through the ring on the top of housing and resting it in the cup on the top of the housing.

6.ASSEMBLE hose band (item 13) around hose and secure chain between flanges of the hose band using capscrew (item 52), washers (item 54), and lock nut (item 53). To adjust the hose boom height see page 11)

7.SECURELY ATTACH exhaust elbow (item 4) to the housing (see MOUNTING on page 10) with the hardware located on the exhaust chute.

8.INSTALL BATTERY (Electric Models Only) Due to the location of the battery it is recommended that only the specified battery be used on the DL1401SE and DL1801VE. This is due to the heat generated by the muffler and the location of the battery. Using the wrong size battery could result in premature failure, damage to unit or personal injury. The battery needs to be within the specification list on page 3. The U1 group or equivalent is recommended for the DL18VE (SEE PAGE 3 FOR BATTERY

SPECIFICATIONS)

9.(Electric Models Only) Attach the battery cables to the battery and secure it to the unit with the hold down strap.

MOUNTING

MOUNTING: Main unit

GENERAL: Unit must be securely mounted to a trailer, truck bed, hanging brackets, or other similar surface before use. Do not use this unit in a freestanding position. Unit is not stable until it has been secured in place.

Secure unit by bolting through the base of the unit and through the mounting surface using 3/8" dia. bolts, with washers and locking nuts (see fig. 1)

MOUNTING: Exhaust elbow

Note: this process is easier with two people, one to support the exhaust elbow and one to attach plates and hardware.

1)Remove the bolts (item 50), washers (item 51), and nuts (item 41) from the parts bag.

2)Place the elbow on top of the housing chute and line up with the holes in the elbow with the housing in the desired position you want the exhaust to go.

3)Secure the elbow to the housing with the hardware provided. Make sure the hardware is properly tightened.

Typical on both sides

Fig. 1

Mount with these holes on both sides

Step1&2

Part No 812379

Form No F060711B

DL12/13/14/18 Owner’s Manual

	VACUUMING OPERATION
	EXHAUST DIRECTION & DISTANCE: Exhaust direction and distance are controlled by
	the rotation of the exhaust elbow. Typically debris is aimed to discharge to the rear of the
	container. The direction of discharge is adjusted by rotating the exhaust elbow on the
	housing and securing with the hardware provided.
	NOTE: Elbow is heavy. Use caution when adjusting. Never stand directly under the elbow
	while adjusting direction of exhaust.
	Never direct exhaust into an area where bystanders may cross the path of the
	debris.
	INTAKE OPERATION: With machine running and fully assembled, move the nozzle in
	sweeping motions over debris. Always allow air to flow into the nozzle along with the
	debris. Do not completely block the nozzle when vacuuming, it will reduce performance,
	and increase clogging (See figure 3).	Fig. 3
	For removal of heavier debris, or debris that is stuck to the ground, rock nozzle forward to	Fig. 3

	concentrate suction power around the debris (See figure 4).

ADJUSTING HOSE BOOM

Properly adjusting the boom will prevent most hose clogs from occurring and will maximize vacuum performance by keeping the hose straight and perpendicular to the housing (see fig. 5). Height adjustments are made by raising or lowering one of the attachment links to a different area on the chain.

UNCLOGGING A CLOGGED HOSE

With engine running and unit secured to a trailer, truck bed, or other similar surface, fully stretch hose in a straight line to dislodge the clog. If the clog will not clear, turn unit off, and allow engine to come to a complete stop. Remove hose and manually clear hose clog. NOTE: The clogged debris may be sharp. Always wear durable gloves when removing clog.

UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW

Turn engine off and wait for impeller to come to a complete stop. Disconnect spark plug wires and battery cables. Remove the hose from the housing and determine where the clog is located. If possible clear the clog through the intake opening. It may require removal of the intake adaptor (item 16) to allow access to clear the housing. If clog is in the elbow, carefully remove the elbow. Remove elbow by removing the bolts and nuts on the elbow clamp so that the plates can be removed.

NOTE: Elbow is very heavy. Do not stand directly under elbow during removal.Danger, the clog may contain sharp materials. Wearing durable gloves, clear the clog. Reconnect spark plug wire.

HOSE CARE AND TIPS

To increase hose life, periodically rotate hose and reposition nozzle and coupler on front plate of unit. This increases hose life by keeping hose from wearing only on one side.

Keep hose as straight as possible and avoid sharp bends during operation for best pickup and to avoid clogs.

Never drag hose. Always remove and store hose before transporting unit. Store hose straight and flat to maintain flexibility for next use.

THE HOSE IS A REPLACEABLE WEAR ITEM.

Fig. 4

Fig. 5

Hose		Hose Band.
		Stretch hose out
		Stretch hose out
		before clamping

HOSE STORAGE: Storing hose in a covered area, out of sunlight and heat will prolong hose life. Do not store hose where it could be stepped on or where other objects could crush or damage hose.

Part No 812379

Form No F060711B

DL12/13/14/18 Owner’s Manual

MAINTENANCE

PERIODICMAINTENANCE

Periodic maintenance should be performed at the following intervals:

Maintenance Operation	Every use	Every 5 hours (daily)	Every 10 Hours	Every 25 Hours

Inspect for loose, worn or damaged parts.		z

Check engine oil and air filter	z

Clean hose	z

Engine (See Engine Manual)

Inspect battery for damage or leak			z

Keep engine free of debris	z

Check battery terminal for corrosion				z

Check for excessive vibration		z

IMPELLER REMOVAL

1.	Wait for engine to cool and disconnect spark plug wires from the engine.
2. Remove the hose from the unit.
3. Unattach the hose from boom assembly.
4.	Remove the intake housing assembly (item 16) by removing (6) locknuts (item 44). Be careful to
place intake assembly to the side without putting excess strain on safety switch wire harness
5. Remove impeller bolt (item 34), lock washer (item 35), and spacer (item 37) using 5/8" socket and
impact wrench (see fig. 6).
6. Once bolt is removed impeller should slide out freely. If the impeller doesn’t slide off freely use
penetrating oil and work the hub off using a pry bar. Do not use the pry bar on the impeller plate.
7. When impeller is free of the engine shaft, align impeller with the opening and pull it straight out of the
housing.
8. Using a new impeller bolt, washer, and lock washer, install new impeller in reverse order.
Note: Be sure that the key is in place on the engine shaft before installing impeller.
9. Tighten impeller bolt. Torque the impeller bolt to[33-38Ft. Lbs.(45-52N.m)]
10. Repeat steps 2 through 5 in reverse order.		Fig. 6
11. Reinstall spark plug wires.

INTERLOCK SYSTEM

With hose coupler installed (as shown in Fig. 8) the switch is open & engine is not grounded out, allowing engine to run.

DL1801V SYSTEM

		IN T E R L O C K
IG N IT IO N	S p a rk p lu g	S W IT C H
IG N IT IO N
U N IT
		E N G IN E
IG N IT IO N		S W IT C H
IG N IT IO N
U N IT	S p a rk p lu g
	S p a rk p lu g

DL1801VESYSTEM

INTERLOCK

Spark plug SWITCH

IGNITION UNIT

ENGINE

SWITCH

IGNITION

UNIT

Spark plug

Fig. 8

Hose must be installed and switch lever must engage switch for engine to start.

		DL1401SE SYSTEM
DL1301H SYSTEM	DL1201L SYSTEM	DL1401SE SYSTEM
DL1301H SYSTEM	DL1201L SYSTEM

IGNITION

UNIT Throttle stop

	Spark plug	ENGINE
	INTERLOCK	SWITCH
	SWITCH
Part No 812379	8	Form No F060711B

DL12/13/14/18 Owner’s Manual

Troubleshooting

Problem	Possible Cause	Solution
Abnormal vibration.	Loose or out of balance impeller or	Check impeller and replace if necessary.
	loose engine	Check engine.
Will not vacuum or has poor	· Nozzle buried in debris. Clogged	· Withdraw nozzle from debris pile.
vacuum performance	hose or exhaust. Excessive quantity of	Unclog hose or exhaust (see pg. 11)
	debris.	Allow air to feed debris.
Engine will not start.	· Throttle & / or stop switch in off	· Check stop switches, throttle, and
	position. Out of gasoline. Bad or old	gasoline. Connect spark plug wire. Clean
	gasoline. Spark plug wire	or replace air cleaner. Install hose
	disconnected. Harness wire is bad or	coupler securely to the unit and check
	disconnected from interlock switch.	whether interlock switch is engaged by
	Hose not installed, allowing interlock	lever. Check harness wire connection
	wire to ground. Dirty air cleaner.	and replace if necessary.

Engine is locked, will not pull	· Debris locked against impeller.	· See pg.11, Clearing a clogged impeller
over.	Engine problem.	housing. Contact an engine servicing
		dealer for engine problems.

Part No 812379

Form No F060711B

PARTS DRAWING DL

DL12/13/14/18 Owner’s Manual

	DL18VE							DL18V
	DL18VE					69		MODEL
	MODEL							MODEL
	MODEL						68
				71			68
				71			67
				1			67
				1
							70
					30
				46		43	63	27
63	27			46		31
63	27					31		46
								46
	46					77		47	36
	47	36	48	26		77
	47	36	48	26

												TO
											22	ENGINE
									21
			6	18	42	17	19		23			66
					42					55		66	33
											43
											43
	12	65	53
			54			20
						20
			13	52		21
	11		13
	11
43								76	44		34	35
43	9						8			16
57	9					7	8			16
						7
56
60	10
60	14
59	14

71			68
71			67
			67
			70
30
	43	77	61
	43		61
46		31
26
			50
5			51
			29
	ON 28		103
	DL18V
	MODEL
		41	40

		45	49
		45	3	28
64	24	35	3
	24	35

41 41 38

32 1

14 53

Form No F060711B

ON DL14SE AND DL18VE MODEL

Part No 812379

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