Billy Goat AE550H User Manual

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1

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Patent Pending

T h a n k Yo u f o r S e l e c t i n g

The Powerful

EZ AIR TM AERATOR

Operator Owner's Manual

AE550, AE550H

3

Specifications

 

 

 

AE550

AE550H

 

 

 

 

 

ENGINE: H.P.

5.5 (4.1 kW )

5.5 (4.1 kW )

 

ENGINE: TYPE

B&S OHV

HONDA OHV

 

ENGINE: FUEL CAP.

3.0 qt. (2.84 L)

3.88 qt. (3.41 L)

 

ENGINE: OIL CAP.

0.66 qt. (0.62 L)

0.69 qt. (0.65 L)

 

UNIT W EIGHT

290# (131.8 kg)

294# (133.6 kg)

 

REMOVABLE W EIGHT

36# (16.4 kg)

36# (16.4 kg)

 

NET UNIT W EIGHT

326# (148.2 kg)

330# (150.0 kg)

 

W EIGHT: SHIPPING

447# (203.2 kg)

451# (205.0 kg)

Part No. 360178

Page 1 of 12

Form No. F012302A

5 IN THE INTEREST OF SAFETY

BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL.”

THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.

WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING: DO NOT

1.DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

2.DO NOT place hands or feet near moving or rotating parts.

3.DO NOT store, spill or use gasoline near an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.

4.DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recommended.

5.DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers.

6.DO NOT remove fuel tank cap while engine is running.

7.DO NOT operate engine when smell of gasoline is present or other explosive conditions exist.

8.DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.

9.DO NOT transport unit with fuel in tank.

10.DO NOT smoke when filling fuel tank.

11.DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping.

13.DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed.

14.DO NOT tamper with the engine speed selected by the engine manufacturer.

15.DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester.

16.DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts.

17.DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.

18.DO NOT operate engine without a muffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deflector.

19.DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible material in the muffler area.

20.DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

21.DO NOT touch hot muffler, cylinder, or fins because contact may cause burns.

22.DO NOT run engine without air cleaner or air cleaner cover.

23.DO NOT operate during excessive vibration!

24.DO NOT leave machine unattended while in operation.

25.DO NOT park machine on a steep grade or slope.

WARNING: DO

1.ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING.

2.DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed.

3.DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.

4.DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary.

5.DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage.

6.DO check fuel lines and fittings frequently for cracks or leaks. Replace if necessary

7.Follow engine manufacturer operating and maintenance instructions.

8.Inspect machine and work area before starting unit.

12. DO NOT run engine at excessive speeds. This may result in injury & /or damage to unit.

6

TABLE OF CONTENTS

 

 

 

 

SAFETY INSTRUCTIONS

2

 

GENERAL SAFETY

3

 

ASSEMBLY

3

 

CONTROLS

4

 

LABELS

4

 

OPERATION

6 - 7

MAINTENANCE

10-11

PARTS DRAWING & LIST...

8 - 9

 

TROUBLESHOOTING

12

 

WARRANTY PROCEDURE

12

 

Part No. 360178

7

SOUND

 

 

 

SOUND TESTS

 

 

 

Sound tests conducted were in accordance

 

with 2000/14/EEC and were performed on

 

02/05/2002 under the conditions listed:

 

GENERAL CONDITION:

 

Cloudy

 

 

 

101 dB

TEMPERATURE:

42

F (6 C)

3.5 MPH (5.6 kmh)

 

 

 

WIND DIRECTION:

 

North East

 

 

 

 

HUMIDITY:

 

53 %

BAROMETRIC PRESSURE: 30.29" Hg (769 mm Hg)

Page 2 of 12

8 VIBRATION

VIBRATION LEVELS 3.6 g max.

Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests were performed on 02/06/2002 under the conditions listed:

GENERAL CONDITION:

Cloudy

 

TEMPERATURE:

37 F (3 C)

 

WIND SPEED:

5 MPH (8 kmh)

 

WIND DIRECTION:

North East

 

HUMIDITY:

90 %

 

BAROMETRIC PRESSURE:30.13" Hg (765 mm Hg)

Form No. F012302A

9 GENERAL SAFETY

For your safety and the safety of others, these directions should be followed:

Do not operate this machine without first reading owner's manual and engine manufacturer's manual.

Use of Ear Protection is recommended while operating this machine.

Use of Eye and Breathing protection is recommended when using this machine, especially in dry and dusty conditions.

Wearing gloves is recommended while operating this machine.

·DO NOT place hands or feet underneath unit, near debris outlet or near any moving parts.

·DO NOT start engine without tine height adjust lever in up position and clutch bail disengaged.

·DO NOT start or operate machine with guards removed.·DO NOT perform any service on the unit without removing the spark plug wire.

·DO NOT operate a machine that exhibits excessive vibration.·DO NOT operate this machine on slopes greater than 19°.·DO NOT use this unit on any surface other than grass lawns.·DO NOT allow children to operate this equipment.

-DO read all maintenance and operating instructions before begining work.

-DO read all engine manufacturers operating and maintenance instructions.

-DO inspect lawn before begining work. Remove all rocks, wire, string, or other objects that can present a hazard during work prior to starting.

-DO identify and mark all fixed objects to be avoided during work, such as sprinkler heads, water valves, buried cables, or clothes line anchors, etc.

10 ASSEMBLY

Read all safety and operating instructions before assembling or starting this unit.

PUT OIL IN ENGINE BEFORE STARTING

Your Billy Goat EZ-Airaerator is shipped from the factory in one carton, completely assembled.

1.REMOVE lock nuts from the upper handle mounting stud. These will be reused.

2.UNFOLD the upper handle and pivot it back into the operating position. NOTE:There are two height positions that the handle can be set in. The lower stud places the handle in the highest position the upper stud places the handle in the lowest operating position.

3.SECURE the upper handle by positioning the lowermost mounting hole over the chosen handle mounting stud and tightening the hand knob on the handle pivot bolt to secure the handle in position.

4.REPLACE the lock nuts that were removed in step one and fully tighten them to complete securing the handle in place.

5.ATTACH the lift rods, one on each side of the unit. Remove the hair pins that are shipped in free end of the rods. Pivot the rods up and along the side of the unit and slip the free end of the rod into the lift link bars one on each side of the unit. With the rods in position, replace the hair pins in the holes that they were removed from to lock the lift rods in place.

5.CHECK engine oil level and fill to proper level. See engine owners manual for type and amount of oil to use. Move the tine height adjust lever to the down position, to level engine during checking.

6.CONNECT spark plug wire. HONDA ONLY: Set the engine stop switch to the on position. You will use the stop switch on the handle during operation.

11 PACKING CHECKLIST

These items should be included in your carton. If any of these parts are missing, contact your dealer.

Engine

Manual Per

Model

Literature

Assembly

360177

Per Model

Check

Briggs & Stratton

5.5 Intek OHV

Check

Honda 5.5 OHV

Check Owner's

Manual

360178

Check

Warranty

Card 400972

Check EU Declaration

of Conformity &

EU Distributor

List 360194

Part No. 360178

Page 3 of 12

Form No. F012302A

13 CONTROLS

HONDA ENGINE THROTTLE CONTROL

B & S ENGINE THROTTLE CONTROL

THROTTLE LEVER

FUEL VALVE

CHOKE LEVER

14

INSTRUCTION LABELS

These labels should be included on your Aerator. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels.

WARNING

 

Label Danger

400268

Keep Hands

EXPLOSIVE FUEL

and Feet Away

STOP ENGINE AND ALLOW TO

 

Part No.400424

COOL BEFORE REFUELING.

 

Label Do Not Fill While

Engine Is Hot

Part No.400268

LIFT HERE

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

THE UNIT WEIGHS OVER 300 LBS.

 

 

 

 

 

 

 

 

 

 

 

 

LIFT HERE WITH CAUTION

 

 

Label LIFT HERE ARE

 

 

 

 

Label Warning Unit Weight

 

 

Part No.360187

 

 

 

 

Part No.360188

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Label Danger Guard

 

 

 

 

 

 

 

 

 

 

 

Part No.900327

 

 

 

 

 

 

 

900327

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATING INSTRUCTIONS

 

 

 

 

 

 

 

 

BEFORE STARTING, MAKE SURE:

 

 

TO START, MOVE ENGINE STOP SWITCH TO "ON" AND PULL ROPE.

 

 

 

 

 

 

 

TINE DEPTH CONTROL BAIL IS IN UP POSITION.

 

 

NOTE: IT MAY BE NECESSARY TO USE THE ENGINE CHOKE IF

 

 

 

 

 

 

 

ALL GUARDS ARE ATTACHED.

 

 

ENGINE IS COLD.

 

 

 

 

 

 

 

FOR PREVENTATIVE MAINTENANCE

 

 

PUSH FORWARD ON TINE LIFT HANDLE TO ENGAGE TINES

 

 

 

 

 

 

 

 

 

IN GROUND.

 

 

 

 

 

 

 

 

 

CHECK ENGINE OIL DAILY.

 

 

PUSH FORWARD ON OPERATOR'S BAIL TO ENGAGE DRIVE AND

 

 

 

 

 

 

 

INSPECT AND CLEAN ENGINE AIR FILTER DAILY.

 

 

START AERATING.

 

READ OWNERS MANUAL

REPLACE AS NEEDED.

 

 

DURING OPERATION PUSHING DOWN ON OPERATOR'S HANDLE

 

 

 

WILL MAXIMIZE CORING DEPTH.

 

BEFORE OPERATING

GREASE ALL BEARINGS AND CHECK GEAR REDUCTION

 

OIL LEVEL ON EVERY ENGINE OIL CHANGE.

 

 

RELEASE BAIL TO STOP UNIT.

 

 

 

 

 

 

 

 

 

 

NOTE: ENGINE WILL CONTINUE TO RUN WITH BAIL DISENGAGED.

 

 

 

 

 

 

 

 

ALWAYS:

 

 

TO TURN UNIT, PULL BACK ON TINE LIFT HANDLE TO LIFT TINES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY

 

 

OUT OF GROUND. GRADUAL TURNS CAN BE MADE WITHOUT

 

 

 

 

 

 

 

 

 

LIFTING THE TINES.

 

 

USE PERSONAL

WORN AND DAMAGED PARTS.

360191

WITH TINES UP, PUSH FORWARD ON OPERATOR'S BAIL TO

 

 

PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING.

 

PROTECTION EQUIPMENT

DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT.

ENGAGE WHEELDRIVE FOR ASSISTED TURNING.

 

TO STOP ENGINE MOVE ENGINE STOP SWITCH TO "OFF".

USE ONLY A QUALIFIED MECHANIC T O SERVICE THIS MACHINE.

Label Instructions Height Adjust - Part No. 350224

Set lever to choke position when starting a cold engine

RUN CHOKE

STOP

Set lever to desired engine speed. Move lever completely to the left to stop engine

15 ENGINE LABELS

Briggs & Stratton

ON

RUN

CHOKE

OFF

THIS ENGINE EQUIPPED WITH

LOW OIL SENSOR, IF ENGINE WILL

NOT START, CHECK OIL LEVEL

 

'

'

..

'

 

WARNING

 

 

 

 

Read and follow Operating

 

 

Instructions before running engine.

 

 

Gasoline is flammable. Allow engine

 

 

to cool at least 2 minutes before fueling.

 

 

Engines emit carbon monoxide,

 

 

DO NOT run in enclosed area.

Honda

OIL ALERT

WHEN OIL LEVEL LOW,

ENGINE STOPS IMMEDIATELY.

Part No. 360178

Page 4 of 12

Form No. F012302A

16 Operation

INTENDED USE: This machine is designed for aerating established lawns and large grass covered areas. The machine should not be used for any other purpose than that stated above.

DO NOT operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn tine reel, loose pulley bolts or set screws, loose engine or lodged foreign objects. (See trouble shooting section on page 12).

Like all mechanical tools, reasonable care must be used when operating machine.

Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety.

STARTING ENGINE

ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used.

Engine must be level when checking and filling oil and gasoline.

GEAR REDUCTION: See engine manufacturer’s instructions for type and amount of oil used. Engine must be level when checking and filling the gear reduction case. The engine is shipped from the factory with oil in the gear case. It shoudl be checked before first use.

ENGINE SPEED: Controlled by throttle lever on the upper handle. Under normal conditions, operate at the minimum throttle speed to accomplish your task.

NOTE: The unit ground speed varies with the engine speed.

FUEL VALVE: Move fuel valve to "ON" position Honda: Located below the air cleaner on the engine. Briggs: Located on face of the engine.

ENGINE STOP SWITCH: Move to "ON" position Honda only: Located on side of engine. During normal operation use the remote stop switch on the operators handle.

CHOKE: Engage the choke when starting a cold engine. Honda: Located below the air cleaner on the engine. Briggs: Located on top of the air cleaner on the engine.

THROTTLE: Move the throttle control on the upper handle to fast position. Pull starting rope to start engine.

IF YOUR UNIT FAILS TO START:

See Troubleshooting on page 12.

NOTE: Honda engines are equiped with a low oil sensor to prevent engine damage. When it senses a low oil condition (i.e. unit is operating or sitting on a steep slope) the engine shuts down. The low oil condition must be corrected before the engine can be restarted. See the engine owners manual for more information.

TINES RAISING/LOWERING

The tines are raised or lowered into the ground by operating the tine engagement lever on the upper handle. Tine penetration is very dependent on surface preparation. READ the operation section before aerating.

TINES UP

TRANSPORT

TINES DOWN

RUNNING

AERATING OPERATION

DO NOT- Use this machine on any surface other than a lawn or similar area.

DO NOT- Use this machine on slopes in excess of 19°.

DO NOT- Allow persons unfamiliar with this equipment to operate it.DO NOT- Allow children to operate this equipment.

MOW: Mow the lawn to it's normal cut height.

WATER: For the best performance and maximum tine penetration the lawn should be thoroughly watered the day before aeration.

INSPECT lawn before begining work. Remove all rocks, wire, string, or other objects that can present a hazard during work prior to starting.

IDENTIFY and mark all fixed objects to be avoided during work, such as sprinkler heads, water valves, buried cables, or clothes line anchors, etc.

START ENGINE: See above.

SET SPEED: The ground speed of your aerator varies with the engine speed. Set the engine at approximately half throttle to start. Speed may be increased based on the turf conditions (i.e. large flat areas) and operator experience. Speed should be lowered when operating under adverse turf conditions (i.e. fenced areas, hills, or slopes).

MOVE: Be sure the tine engagement control is in the up position (tines out of the ground) and engage the wheel drive by squeezing the operators clutch bail against the handle. Transport the aerator to the work area.

Part No. 360178

Page 5 of 12

Form No. F012302A

16

OPERATION continued

AERATOR OPERATION CON'T

ENGAGE TINES: With the aerator in the work area, release the clutch bail and push forward on the tine engagement lever, lowering the tines into the dirt.

AERATE: Engage the operators clutch bail by pushing it forward to the handle, and start aerating.

NOTE: For maximum tine penetration apply downward pressure on the handle.

TURNING: At the end of an aerating run, release the clutch bail and pull back on the tine engagement control to lift the tines out of the ground. Using the handle swivel the rear of the unit to bring it around and line up for the next pass.

NOTE: Engage the clutch bail to use the front wheel drive to aid in turning the unit.

TRANSPORT: Be sure to lift the tine engagement lever (tine out of the ground) before transporting away from the work area.

HANDLING & TRANSPORTING

CAUTION: This unit is heavy. It requires at least two people to lift it.

REMOVE: The aerator is equiped with a removable rear weight. Remove the weight when loading and unloading the unit. The weight can be removed by rotating the locking tabs on the weight mounting pins and lifting it straight up. See Fig. 1 below.

NOTE: The removable weight is also heavy and should handled carefully and secured in place during transport.

LIFTING: The aerator is equiped with lift handles. After removing the weight lift the unit with two people one on each side of the unit. Grip the unit at the points marked "LIFT HERE" when lifting. Lift using your legs and not your back. See Fig. 2

USING RAMPS: Use ramps that are of adequate strength for a unit of this weight. When loading the aerator using ramps be sure the ramp is not too steep and that the surface of the ramp provides good traction.

Fig. 1

 

 

!

 

 

s

AERATING TIPS

int

 

H

 

 

 

WATER: For the best performance and maximum tine penetration the lawn should be thoroughly watered the day before aeration.

SLOPES: Do not operate the aerator on steep slopes. Use extreme caution when operating on any sloped surface. For lesser sloped areas operate the unit, traversing up and down at a 45 degree angle to the slope rather than straight across. Extended operation on steep slopes can cause engine damage.

NOTE: DO NOT release the operators clutch bail when operating on a slope. This will allow the unit to free wheel and allow the unit to roll down the slope.

NOTE: Honda engines are equiped with a low oil sensor to prevent engine damage. When it senses a low oil condition (i.e. unit is operating or sitting on a steep slope) the engine shuts down. The low oil condition must be corrected before the engine can be restarted. See the engine owners manual for more information.

TINE PENETRATION: Maximum tine penetration is achieved by applying downward pressure on the handle during operation.

TURNING: At the end of a pass the tines can be lifted out of the ground to turn by lifting straight up on the operators handle.

Fig. 2

Part No. 360178

Page 6 of 12

Form No. F012302A

16

OPERATION continued

ADJUSTING HANDLE HEIGHT

This unit is equipped with a height adjustable upper handle to allow for multiple operator heights.

TO ADJUST THE HANDLE HEIGHT:

1.Remove the lock nuts (item 50) that secure the handle, one on each side, to the lower handle mounting studs. See Fig. 1

2.Loosen the handle mounting knobs (item 51), one on each side,

(See Fig. 3) and push the handle out and away from the lower handle mounting studs.

3.The handle is now free to rotate. Adjust the handle to the desired height. The BOTTOM handle mounting stud coresponds with the highest handle position. The TOP handle mounting stud coresponds with the lowest handle mounting position.

4.Completely tighten the handle mounting knobs (item 51), and replace the lock nuts (item 50) to secure the handle in place.

UNIT STORAGE

Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.

If engine is to be unused for 30 days or more, prepare as follows:

Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.

NOTE: Fuel stabilizer (such asSta-Bil)is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach

the carburetor.

FOLDING HANDLE

This unit is equipped with a folding upper handle for easier storage.

TO FOLD THE HANDLE:

1.Remove the lock nuts that secure the handle, one on each side, to the lower handle mounting studs. See Fig. 1

2.Remove the hair pins that secure the tine lift rods, one on each side, to the tine lift links. See Fig. 2

3.Slide the rods out of the lift links and replace the pins in the holes they were removed from for storage.

4.Rotate the lift rods down and back until they and hanging down and to the rear of the unit.

5.Loosen the handle mounting knobs, one on each side, (Fig. 3) and push the handle out and away from the lower handle mounting studs.

6.The handle is now free to rotate. Rotate it up and toward the front of the unit while holding the tine engagement control lever against the rear of the upper handle. The handle will rotate into a position with the top of the handle hooking over the front bumper of the unit.

NOTE: Replace the lock nuts (item 50) on the lower handle mounting studs for storage.

PARKING

NEVER PARK THIS UNIT ON A SLOPE OF ANY KIND. Always keep tines in the up position when parking the unit.

Fig. 2

Fig. 1

Fig. 3

Part No. 360178

Page 7 of 12

Form No. F012302A

PARTS DRAWING

AE550, AE550H

18

 

R

Part No. 360178

Page 8 of 12

Form No. F012302A

 

IT EM

DESCRIPTION

AE550H

QTY

AE550

QTY

Part

NO.

Part No.

Part No.

 

 

 

1

FRAME ASSEMBLY

360130

1

360130

1

.No

2

GUARD TINE COVER

360160

1

360160

1

 

360178

3

GUARD DRIVE COVER

360125

1

 

1

4

BEARING 3/4" PILLOW BLOCK

350133

4

350133

4

 

5

SCREWCAP 3/8-16x 1 1/4

8041051

12

8041051

12

 

6

DIFFERENTIAL 35T AERATOR

360111

1

360111

1

 

7

KEY SQUARE 3/16 x 3/16 x 1.25

9201080

3

9201080

3

 

8

WHEEL 10.5" SEMI PN. W3/4" KEYED HUB

360157

2

360157

2

 

9

WASHER 5/16 FENDER

8172020

4

8172020

4

 

10

WASHER LOCK 5/16 TWISTED TOOTH

8181008

2

8181008

2

 

11

SCREWCAP 5/16-18x 1"

8041028

4

8041028

4

 

12

GUARD DIFFERENTIAL AE

360196

1

360196

1

 

13

SCREW SELF TAP 1/4 x 3/4"

510208

12

510208

12

 

14

JACKSHAFT AERATOR

360110

1

360110

1

 

15

BEARING 1" PILLOW BLOCK

810700

2

810700

2

 

16

NUT LOCK 3/8-16

8160003

26

8160003

26

 

17

KEY SQUARE 1/4 x 1/4 x 6"

9201143

1

9201143

1

 

18

PULLEY 8" x 1" BORE

360118

1

360118

1

 

19

SPOCKET 16Tx 1" BORE

360113

2

360113

2

 

20

BELT 4L x 43" POWER RATED

360120

1

360120

1

 

21

CHAIN #40 x 94 PITCH O-RING(WHEEL)

360115

1

360115

1

 

22

CHAIN #40 x 76 PITCH O-RING(TINE)

360114

1

360114

1

 

23

PULLEY IDLER 4.5"

500270

1

500270

1

Page

24

ARM IDLER WA

510199

1

510199

1

25

BRACKET MOUNT IDLER

360121

1

360121

1

 

9

26

ROD FINGER BELT

360185

1

360185

1

of

27

SCREWCAP 3/8-16x 1 1/2

8041052

1

8041052

1

12

28

BOLT SHOULDER 1/2 x 1

500114

1

500114

1

 

 

29

SPROCKET IDLER 17T x 5/8" BORE

360116

2

360116

2

 

30

SPACER SPROCKET IDLER 2.5"

360123

1

360123

1

 

31

SCREW CAP 1/2 - 13 x 4

8041106

1

8041106

1

 

32

SPACER SPROCKET IDLER 1.3"

360124

1

360124

1

 

33

SCREW CAP 1/2 - 13 x 2.5"

8041100

1

8041100

1

 

34

BUMPER

360139

1

360139

1

 

35

BOLT SHOULDER 3/4 x 2.5

360146

2

360146

2

 

36

NUT LOCK 5/8-11THIN

8161046

2

8161046

2

 

37

BUSHING PIVOT

360183

4

360183

4

 

38

BOLT CARRIAGE 3/8-16x 1.25"

8024059

4

8024059

4

 

39

HANDLE LIFT RH WA

360148

1

360148

1

 

40

HANDLE LIFT LH WA

360149

1

360149

1

 

41

LINK LIFT LOWER

360151

2

360151

2

Form

42

LINK LIFT UPPER

360150

2

360150

2

43

WASHER FLAT 3/8 SAE

8172009

24

8172009

24

 

.No

44

SCREWCAP 3/8 -16x1

8041050

8

8041050

8

45

SPRING EXTENSION

360154

2

360154

2

 

F012302A

46

ROD LIFT

360166

2

360166

2

47

PIN HAIR 1/4

900471

4

900471

4

 

48

HANDLE

360165

1

360165

1

 

49

FLAT WASHER 1/2

8171006

2

8171006

2

 

50

NUT LOCK 5/16 -18

8160002

83

8160002

83

ITEM

DESCRIPTION

AE550H

QTY

AE550

QTY

NO.

Part No.

Part No.

 

 

 

51

KNOB HANDLE

400339

2

400339

2

52

HANDLE LIFT

360167

1

360167

1

53

BOLT SHOULDER 3/8 X 1

360152

2

360152

2

54

BAIL CLUTCH

360168

1

360168

1

55

CABLE CLUTCH ASSY

360119

1

360119

1

56

CABLE THROTTLE W/LEVER

360170

1

360170

1

57

WEIGHT

360162

1

360162

1

58

WASHER RUBBER 5/8 x 1.5

430210

2

430210

2

59

ENGINE 5.5 HP

360126

1

360127

1

60

PULLEY ENGINE

360117

1

360117

1

61

SPROCKET 42 T

360106

1

360106

1

62

SPACER

360107

3

360107

3

63

CAP SCREW 5/16-18x 1.75"

8041031

3

8041031

3

64

TINE PLATE

360101

10

360101

10

65

TINE

360100

30

360100

30

66

SPACER

360105

6

360105

6

67

SPACER

360104

4

360104

4

68

TY-WRAP

900407

3

900407

3

69

WASHER

350153

1

350153

1

70

WASHER LOCK 7/8" INTERNAL

350154

1

350154

1

71

NUT JAM 7/8 -14

350155

1

350155

1

72

BOLT CARRIAGE 5/16 -18x 1.75"

8024043

60

8024043

60

73

SHAFT TINE DRIVE

360102

1

360102

1

74

SCREW CAP 5/16 - 18 x 1.5"

8041030

4

8041030

4

75

WASHER FLAT CUT 5/16

8171003

6

817003

6

76

WASHER 1/4 FLAT CUT

8171002

2

8171002

2

77

 

 

 

 

 

80

NUT LOCK 1/2 -13

8161044

2

8161044

2

81

SPACER

360109

1

360109

1

82

CLAMP HANDLE NYLON

360186

2

360186

2

83

PIN MOUNT BAR

360161

2

360161

2

88

RIG CASTER w/AXLE, NUT & BUSHING

360155

2

360155

2

89

BOLT CARRAIGE 1/4-20x 1 3/4

8024025

1

8024025

1

90

SPACER WASHER NYLON

800109

8

800109

8

91

TIRE & WHEEL 8"

360156

2

360156

2

92

BOLT SHOULDER 3/8 x 1/2"

830528

4

830528

4

93

BOLT SHOULDER 3/8 x 3/4"

360184

2

360184

2

94

BOLT SHOULDER 3/8 X 1"

360152

2

360152

2

95

BOLT SHOULDER 3/8 x 2"

360153

2

360153

2

96

BOLT CARRIAGE 5/16 -18x 3.5"

8024050

2

8024050

2

97

BUSHING SHOULDER NYLON 3/8 ID

360175

8

360175

8

98

NUT LOCK 1/4x 20

8160001

2

8160001

2

99

SCREW CAP 1/4 - 20 x2"

8041010

1

8041010

1

100

HARNESS WIRE AE

360199

1

360199

1

101

BRACKET MOUNT SWITCH

430141

1

430141

1

102

SWITCH ON-OFF

500311

1

500311

1

17 MAINTENANCE

Use only a qualified mechanic for any adjustments, disassembly or any kind of repair .

WARNING: TO AVOID PERSONAL INJURY, ALWAYS

TURN MACHINE OFF, MAKE SURE ALL MOVING

PARTS COME TO A COMPLETE STOP.

DISCONNECT SPARK PLUG WIRE

BEFORE SERVICING UNIT.

ENGINE: See engine manufacturer's service instructions.

REPLACE ALL GUARDS, BEFORE

STARTING ENGINE.

USE ONLY BILLY GOAT ORIGINAL

EQUIPMENT PARTS FOR

REPLACEMENT AND REPAIR

TINE ROW KIT 360197

Complete tine row set for replacement of one complete row of tines. Includes mounting plates, spacer, and all hardware.

TINE KIT 360100

Individual coring tine for replacement of worn or broken tines.

 

 

!

 

!!

ip

 

T

 

 

Spraying tines with a rust preventing lubricant can increase tine life and allow for easier replacement of worn or damaged tines.

TINE REEL REMOVAL AND TINE ROW REPLACEMENT

TINE REEL REMOVAL

NOTE:Tine reel removal is only necessary to replace an entire tine row or for other major unit maintenance. Individual tines can be replaced by following the TINE REPLACEMENT instructions.

1.Wait for engine to cool and disconnect spark plug.

2.Remove the top guard by removing the four screws, two on each side, that secure it to the frame.

3.Release the tension on the chain. See CHAIN TENSION ADJUSTMENT in this manual.

4.Remove the four bolts and nuts, two on each side, holding the tine reel bearings in place. BE CAREFUL the tine reel is heavy and sharp. Take precautions to not allow it to fall when the bearing bolts are removed.

5.Lift the reel up and to the side to remove it from the drive chain.

6.See TINE ROW REPLACEMENT for instructions on maintenance.

7.To reinstall the reel follow the above steps in reverse.

8.Replace the guard and reinstall the four screws that secure it in place.

TINE ROW REPLACEMENT

1.Wait for engine to cool and disconnect spark plug.

2.Remove the top guard by removing the four screws, two on each side, that secure it to the frame.

3.Remove the tine reel per the TINE REEL REMOVAL instructions.

4.Remove the nut at the end of the tine reel shaft that secures the tine rows in place.

5.Remove the tine rows and spacers as necessary to replace the defective part. Be sure to note the order in which the spacers were removed for later reassembly.

6.Reassemble the tine reel in the exact order that it was disassembled.

7.Tighten the nut that secures the tine rows and spacers on the shaft. Torque the nut to a minimum of 60 ft.lbs. Check that all of the tine rows are tight by attempting to move them by hand.

8.Reinstall the tine reel per the TINE REEL REMOVAL instructions above.

9.Re set the tension on the chain.

10.Replace the guard and reinstall the four screws that secure it in place.

REPLACING INDIVIDUAL TINES

1.Wait for engine to cool and disconnect spark plug.

2.Loosen but do not remove the outermost nut and carraige bolt that secure the damaged or worn tine.

3.Loosen and remove the innermost nut and carraige bolt that hold the tine in the reel.

4.Use a small prybar and push the tine plates apart slightly to slide out the tine to be replaced.

5.Slide the new tine in place and secure with the innermost nut and carraige bolt. Tighten completely.

6.Retighten the outermost nut and carraige bolt to completely secure the new tine.

7.Repeat as required to replace all damaged or worn tines.

NOTE:Tines are a normal wear item and should be inspected regularly for signs of wear or damage.

Part No. 360178

Page 10 of 12

Form No. F012302A