803828 - Zip Filter Tap - Installation & Operating Instructions - Nov 2015 v1.02 Page 1 of 8
Installation and Operating Instructions
Zip Heavy Duty Filter Tap
Cold Water Filtration (unchilled)
Affix Model Number Label Here
803828
Page 2 of 8 803828 - Zip Filter Tap - Installation & Operating Instructions - Nov 2015 v1.02
Installation Instructions
Please read all Warnings, Installation Requirements and Installation Instructions before installing any
Zip Filter Tap.
These appliances are not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliances by a person responsible for their safety.
Children should be supervised to ensure they do not play with the appliances.
The units are for indoor use only and must not be exposed to the elements of nature.
These units must not be positioned in an area that may be cleaned by a water jet. These units must not be cleaned by a
water jet.
WARNING: For correct operation of this appliance it is essential to observe the manufacturer’s instructions.
Precautions
The plumbing installation must be done in accordance with local Water Authority regulations and these Installation
Instructions.
As the installer, it is your responsibility to supply (if necessary) and install all valves as required by local regulations and
relevant standards.
Correct Use of JG Quick Connect Fittings
John Guest quick connect fittings and hoses are used in Zip products.
Note insertion and removal details for JG fittings using plastic tubing as
seen in the adjacent diagram.
NB: Be sure to cut the tube squarely with a sharp knife or tube cutter.
Shake out and remove any swarf or debris.
• Operating temperatures 5º C - 35º C.
• Water pressure 70 kPa - 700 kPa (0.07 MPa -0.7 MPa)
It is the installers responsibility to ensure the installation complies with, AS/NZS3500.4 and local water authority
regulations.
Installing the Filtration Unit
The filtration unit should be mounted in a convenient position in the cupboard, to allow for ready and easy access during
filter changes.
Usually the side of the cupboard, near the door, is most suitable.
Using the two screws provided, screw the filter head bracket to the inside of the cupboard, allowing 270 mm minimum
clearance between the underside of the filtration head and any obstructions like shelves, etc.
After removing all the filter packaging material, write the installation date on the filter cartridge. Fit the cartridge into the
housing. The model you have may appear slightly different to that illustrated, however, operation and function is identical.
Align the tabs of the cartridge with the filter housing and insert it into the socket. Turn the cartridge a quarter turn to the
right until it stops and locks into position.
Check that the direction of flow on the filter head is correct.
Warnings
John Guest fittings
803828 - Zip Filter Tap - Installation & Operating Instructions - Nov 2015 v1.02 Page 3 of 8
Installing the Filter Tap
Position the Filter Tap at the back of the sink where there is a 45 mm wide flat area within the draining areas of the sink.
The recommended position is over one corner of the bowl. Make sure the selected position allows the spout to overhang
the sink bowl.
The cutout size is 25 mm. Mark the centre of the new Filter Tap position on the sink with a centre punch. Drill out the
centre of the hole to allow the screw of a sheet metal punch to pass through the sink. Use a 25 mm sheet metal punch to
neatly cut the hole.
Remove the nut and washer from the base of the Filter Tap, and pass the tubing through the sink until the Filter Tap sits
upright within the hole you just created in the sink surround.
Orientate the Filter Tap so that the activating lever is away from the sink bowl. Slide on the washer and nut from beneath
the sink, and tighten the nut to secure the Filter Tap firmly into place.
Take care, when bending plastic tubing, to prevent it from kinking or crushing on a bend.
Do not connect the tubes in any other arrangement than that described here. The filter cartridge and the Filter Tap have
directional flow connections that will not work if connected incorrectly. Incorrect installation will void any product warranty.
Note that the flow direction of the filter housing is indicated on the side of the filter housing. The housing will require the JG
1/4” x 3/8” fittings to be screwed in place (use thread sealing tape) on both the inlet and outlet ports prior to the fitting of the
white tubes.
Measure and cut the white tube from the Filter Tap to length so that it runs around the back of the cupboard to the outlet
side of the filter housing. Use a tube cutter to cut the end off the tubing neat and square, so that there are no rough edges.
Shake the tube vertically to allow any debris to fall out of the tube before inserting it into the filter head.
Push this end of the clear tube firmly into the John Guest socket on the outlet side of the filter head.
It must push in at least 10 mm. Test the connection by trying to pull the tube out. If it comes out, re-insert it so that it won’t
come out when pulled against.
Use the JG Elbow supplied, to connect the ends of the BLUE and RED tubes together.
Installing the DNR Valve
The DNR valve must be installed between the main isolation valve and the filter cartridge. Check the direction of flow on
the DNR valve is in line with the arrow marked on the side of the valve.
The DNR valve must be connected downstream of an accessible isolation tap. The 1/2”M- BSP threaded section on the
inlet end of the DNR valve may be connected directly to an isolation tap.
Take the one metre of white tube from the filter kit.
Measure and cut the tube from the DNR valve to length, so that it runs around the back of the cupboard to the inlet side of
the filter housing. Leaving a little extra slack in this line for the connection of the DNR valve.
Insert the tube end into the (JG) fitting on the side of the DNR valve.
Insert the other end of tube into the (JG) fitting on the Inlet side of the filter head. Note the directional arrows on the body of
the Valve. It must end up connected so that they point in the direction of the Flow. (See Installation Diagram on Pg 4.)
Installation Instructions
Page 4 of 8 803828 - Zip Filter Tap - Installation & Operating Instructions - Nov 2015 v1.02
Installation Diagram
350 kPa Double Non Return - DNR and pressure limiting Valve
90992 Filter Cartridge
92337 - Filter head
JG Elbow
JG 1/4” x 3/8”
NPT fittings
RED Tube
BLUE Tube
WHITE Tube
Tap lever
Inlet
Outlet
803828 - Zip Filter Tap - Installation & Operating Instructions - Nov 2015 v1.02 Page 5 of 8
Filling the system
Turn ‘ON’ the water supply. Check the connections for leaks. Repair any found.
The filter cartridge and tubing are full of air until purged, and the filter cartridge requires activation when first installed.
Rotate and hold the operating lever on the Zip Filter Tap, allowing water to flow for a minimum of five minutes, until all of
the air has been purged from the system, and the cartridge has time to become fully activated.
Every time the filter cartridge is replaced, repeat this five minute procedure to flush and activate the new cartridge properly.
NOTE: When flushing the system, some black particles may be released into the water. This is normal. The water will
become clear after the first few litres.
Complete the installation and leave these instructions with client.
Service
All service work must only be carried out by a suitably qualified and experienced service person.
Before calling for service, check the water supply is turned ‘ON’ and OK.
Call Zip in Australia on 1800-638-633 for assistance, service, spare parts, or enquiries.
#
Installation Instructions
Operating
You can obtain filtered water within the rated capacity for as long as you rotate the
lever. (The lever may be rotated in both directions)
When the lever is in the upright position, the tap is OFF. The lever is spring loaded
and when released, will automatically return to the OFF position.
Cleaning
Never use strong, corrosive or abrasive cleaning materials on the Zip Filter Tap.
Wipe the outer surfaces clean with a sponge or a soft cloth using a mild soap and
water.
ROTATE
# Operating Procedures
Page 6 of 8 803828 - Zip Filter Tap - Installation & Operating Instructions - Nov 2015 v1.02
# Filter Replacement
Not changing cartridges when required may cause the water to become biologically unsafe.
Thoroughly flush the water through if the filter tap has not been used for more than 12 hours.
For safe operation, the filter cartridge should be replaced at least every 6-12 months, or earlier if
you notice a persistent reduction in water pressure from the Filter Tap, or an unpleasant taste or
odour in the water.
Use only a Zip filter cartridge to match that of your Filter Tap. Replacement cartridges can be
obtained through plumbing suppliers or directly from Zip.
Replacing a Zip Filtration cartridge is as easy as 1-2-3.
1. To remove the filter, shut off the service valve and Turn the cartridge a quarter turn to the
left until it stops, then ease the cartridge down, away from the filter head.
2. To replace, remove all packaging from the new filter. Push the cartridge up into the filter
head and turn the cartridge a quarter turn to the right until it stops.
3. Open the service valve and purge the filter system by flipping the Filter Tap lever open (on)
for five minutes until the water runs clear.
Problem Cause Remedy
No water at outlets Water not connected Connect and turn on water
Poor flow at outlet Blocked filter Replace filter
Troubleshooting
1
2
ROTATE
3
803828 - Zip Filter Tap - Installation & Operating Instructions - Nov 2015 v1.02 Page 7 of 8
Read These Warning First
SAFETY INFORMATION
Read, understand, and follow all safety information contained in these instructions prior to installation and use of the High
Flow Series Water Filtration System. Retain these instructions for future reference.
Intended use:
The High Flow Series Water Filtration System is intended for use in filtering potable water in commercial applications and
has not been evaluated for other uses. The system is typically installed at the point of use and must be installed as specified
in the installation instructions by a qualified professional.
EXPLANATION OF SIGNAL WORD CONSEQUENCES
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or
property damage.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or
property damage.
WARNING:
To reduce the risk associated with choking:
• Do not allow children under 3 years of age to have access to small parts during the installation of this product.
To reduce the risk associated with the ingestion of contaminants:
• Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after
the system. Systems certified for cyst reduction may be used on disinfected water that may contain filterable cysts. EPA
Establishment #070595-CT-001
To reduce the risk associated with hazardous voltage due to an installer drilling through existing electric wiring or water pipes in the area of installation:
• Do not install near electric wiring or piping which may be in the path of a drilling tool when selecting the position to mount
the system bracket.
To reduce the risk of physical injury:
• Depressurize system as shown in manual prior to cartridge removal.
To reduce the risk associated with hazardous voltage:
• If the home electrical system requires use of the cold water system as an electrical safety ground, a jumper must be used
to ensure a sufficient ground connection across the system installation piping — refer installation to qualified personnel.
CAUTION:
To reduce the risk associated with property damage due to water leakage:
• Read and follow Use Instructions before installation and use of this system.
• Installation and use MUST comply with all state and local plumbing codes.
• Protect from freezing, remove filter cartridge when temperatures are expected to drop below 4.4° C (40° F).
• Do not install systems in areas where ambient
temperatures may go above 43.3° C (110° F).
• Do not install if water pressure exceeds 125 psi (862 kPa). If your water pressure exceeds 80 psi (552 kPa), you must
install a pressure limiting valve. Contact a plumbing professional if you are uncertain how to check your water pressure.
803828 - Zip Filter Tap - Installation & Operating Instructions - Nov 2015 v1.02 Page 8 of 8
Head Office
Zip Heaters (Aust) Pty. Ltd.
ABN: 46 000 578 727
67 Allingham Street
Condell Park NSW 2200
Postal: Locked Bag 80
Bankstown 1885 Australia
Website: www.zipheaters.com
Facsimile: (02) 9796 3858
Telephone: (02) 9796 3100
Free Call: 1 800 638 633
Contact Details
As Zip policy is one of continuous product improvement, changes to
specifications may be made without prior notice. Images in this booklet have
been modified and may not be true representations of the finished goods.
The term “Zip” is a registered trade mark of Zip Heaters (Aust) Pty Ltd.
WMKA25287
AS/NZS 3497
Loading...