Zephyr ZAZE42CS, ZAZM90BS Use & Care

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Use, Care, and Installation Guide

Anzio Island

ZAZ-M90BS

ZAZ-E42BS

Model number:

Serial Number:

SEP13.0101 © 2013 Zephyr Corporation

www.zephyronline.com

SAFETY NOTICE.................................................................

2-3

LIST OF MATERIALS.......................................................

4

INSTALLATION

 

Ducting Calculation Sheet.......................................

5

Mounting Height & Clearance................................

6

Ducting Options...........................................................

7

Hood Specifi cations...................................................

8

Mounting the Hood.....................................................

9-12

Ductless Recirculating ..............................................

13

FEATURES & CONTROLS

 

ICON Touch Controls ................................................

14-15

MAINTENANCE

 

Hood and Filter Cleaning.........................................

16

Lights................................................................................

17

TROUBLESHOOTING................................................................

18

WIRING DIAGRAMS...................................................................

19

FAN CURVE DIAGRAMS .........................................................

20-21

LIST OF PARTS & ACCESSORIES.....................................

22

Table of Contents

1

Important Safety Notice

READ AND SAVE THESE INSTRUCTIONS

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WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a.Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b.Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a.Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.

b.Always turn hood ON when cooking at high heat or when fl aming food

c.Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or fi lter.

d.Use proper pan size. Always use cookware appropriate for the size of the surface element.

e.Keep fan, fi lters and grease laden surfaces clean.

f.Use high setting on hood only when necessary.

g.Don’t leave hood unattended when cooking.

h.Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

a.SMOTHER FLAMES with a close-fi tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the fl ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.

b.NEVER PICK UP A FLAMING PAN – You may be burned.

c.DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.

d.Use an extinguisher ONLY if:

1.You know you have a Class ABC extinguisher, and you already know how to operate it.

2.The fi re is small and contained in the area where it started.

3.The fi re department is being called.

4.You can fi ght the fi re with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a.Installation work and electrical wiring must be done by qualifi ed person(s) in accordance with all applicable codes and standards. Including fi re-rated construction.

b.Suffi cient air is needed for power combustion and exhausting of gases through the fl ue (chimney) of fuel burning equipment to prevent back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.

c.When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

d.Ducted fans must always vent to the outdoors.

e.If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI (Ground Fault Interrupter protected branch circuit).

g.NEVER place a switch where it can be reached from a tub or shower.

h.Make sure the power is off before installing, wiring or maintenancing.

2

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

NOT FOR USE IN OUTDOOR COOKING ENVIRONMENTS.

CAUTION

To reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

OPERATION

Always leave safety grilles and fi lters in place. Without these components, operating blowers could catch onto hair, fi ngers and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.

It is the customer’s responsibility:

-To contact a qualifi ed electrical installer.

-To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualifi ed electrician determine that the ground path is adequate.

Do not ground to a gas pipe.

Check with a qualifi ed electrician if you are not sure the range hood is properly grounded.

Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

Important Safety Notice

3

List of Materials

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MODELS: ZAZ-M90BS, ZAZ-E42BS

PARTS SUPPLIED

1 - Top support frame

2 - Top duct covers

2 - Thick trim pieces

1 - Square support frame bracket

 

 

 

2 - Bottom duct covers

 

 

 

 

 

 

 

 

 

 

 

 

2 - Thin trim pieces

 

 

1 - Bottom support frame

 

 

 

 

 

 

 

 

 

 

 

Front of Hood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C/L

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 - Paper ceiling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

template

 

 

 

 

1 - 6” round damper (pre-installed)

 

 

 

 

 

 

 

1 - Hood body w/ blower (pre-installed)

 

 

 

 

 

 

 

4 - 50W halogen lights

 

 

 

 

 

 

 

 

 

 

2 - Aluminum mesh filters (3 for 42”)

 

 

 

 

 

 

 

HARDWARE PACKAGE CONTENTS

 

 

 

1 - Hardware package

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(3) Wire Nuts

(4) M6 x 1-1/2”

 

 

 

 

 

 

(4) ø12 OD / ø5

 

 

wood screws

(12) M3 x 5, pan-head

 

 

 

 

 

machine screws

ID Washers

 

(4) 3/16 x 1/4, pan-head

(8) M4 x 8, pan-head

(1) M4 x 12

(1) Light Bulb Removal

machine screws

sheet-metal screws

safety screw

Suction Cup

PARTS NOT SUPPLIED

-Ducting, conduit and all installation tools

-Cable connector (if required by local codes)

-Duct cover extension accessory

-Recirculating kit accessory

4

Duct pieces

Equivalent number

 

Total

 

length x used

=

 

3-1/ 4” x 10”

1 Ft.

x (

)

=

Ft.

Rect.,

 

 

 

 

 

straight

 

 

 

 

 

7” Round,

1 Ft.

x (

)

=

Ft.

straight

 

 

 

 

 

8” Round,

1 Ft.

x (

)

=

Ft.

straight

 

 

 

 

 

3-1/ 4” x 10”

15 Ft.

x (

)

=

Ft.

Rect.900

 

 

 

 

 

elbow

 

 

 

 

 

3-1/ 4” x 10”

9 Ft.

x (

)

=

Ft.

Rect.450

 

 

 

 

 

elbow

 

 

 

 

 

3-1/ 4” x 10”

24 Ft.

x (

)

=

Ft.

Rect.900

 

 

 

 

 

flat elbow

 

 

 

 

 

3-1/ 4” x 10”

30 Ft.

x (

)

=

Ft.

Rect.

 

 

 

 

 

wall cap

 

 

 

 

 

with damper

 

 

 

 

 

3-1/ 4” x 10”

5 Ft.

x (

)

=

Ft.

Rect.to

 

 

 

 

 

6” round

 

 

 

 

 

transition

 

 

 

 

 

3-1/ 4” x 10”

20 Ft.

x (

)

=

Ft.

Rect.to

 

 

 

 

 

6” round

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

6” Round,

15 Ft.

x (

)

=

Ft.

900 elbow

 

 

 

 

 

6” Round,

9 Ft.

x (

)

=

Ft.

450 elbow

 

 

 

 

 

 

Subtotal column 1 =

Ft.

Maximum Duct Length: For satisfactory air movement,

the total duct length of duct should not exceed 100 equivalent feet.

Duct pieces

Equivalent number

Total

 

length x used

 

=

6”- 8”Round

30 Ft.

x (

)

=

Ft.

wall cap

 

 

 

 

 

with damper

 

 

 

 

 

6”- 8” Round, 30 Ft.

x (

)

=

Ft.

roof cap

 

 

 

 

 

6” roundto

1 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

6” roundto

16 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

7” or 8”

15 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

900 elbow

 

 

 

 

 

7” or 8”

9 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

450 elbow

 

 

 

 

 

7” or 8”

30 Ft.

x (

)

=

Ft.

Round

 

 

 

 

 

wall cap

 

 

 

 

 

with damper

 

 

 

 

 

7” or 8”

30 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

roof cap

 

 

 

 

 

7” roundto

8 Ft.

x (

)

=

Ft.

3 1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

7” roundto

23 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

 

Subtotal column 2 =

Ft.

 

Subtotal column 1 =

Ft.

 

Total ductwork

 

=

Ft.

Installation – Ducting Calculation Sheet

5

Installation – Mounting Height & Clearance

www.zephyronline.com

 

 

 

min

.

A

 

 

 

B

 

 

 

.

 

 

 

min

C

 

 

 

.

 

.

D

max

 

min

 

 

 

 

E

 

 

 

 

.

 

 

 

 

min

F

.

 

 

.

 

 

max

 

min

.

 

 

 

26” max

 

 

 

 

 

 

 

 

 

 

 

34”

 

 

 

36”

 

 

 

Standard

 

Extension

Hood Heights

 

 

Duct Cover

 

Duct Cover

minimum ducted (A)

31 1/2

47“

minimum recirculating (B)

36”

51“

maximum (C)

50”

80”

 

 

 

 

 

Ceiling Heights

 

 

 

minimum ducted (D)

93 1/2” (7’ 9 1/2”)

109“ (9‘ 1”)

minimum recirculating (E)

98” (8’2”)

113“ (9’5”)

maximum (F)

120” (10’)

150” (12’ 6”)

DUCTING

A minimum of 6” round duct is recommended to maintain maximum air fl ow effi ciency.

Always use rigid type metal ducts only. Flexible ducts could restrict air fl ow by up to 50%.

Use calculation worksheet to compute total duct work (Page 5).

ALWAYS, when possible, reduce the number of transitions and turns. If a long duct run is required, increase duct size from 6” to 7” or 8”.

If turns or transitions are required: Install as far away from duct opening and as far apart between the two transitions as possible.

Minimum mount height between range top to hood bottom should be no less than 26”.

Maximum mount height should be no higher than 34”.

It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fi re hazard; while hoods mounted too high will be hard to reach and will loose its performance and effi ciency.

If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences.

Duct cover extension kit available for ceiling heights up to 12 feet. Turn to page 22 for part number and ordering information.

DAMAGE-SHIPMENT / INSTALLATION:

Please fully inspect unit for damage before installation.

If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or replacement.

If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.

If the unit is damaged by the installer (if other than the customer), repair of

replacement must be made by arrangement between customer and installer.

6

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside, unless using the recirculating option.

Use single wall rigid Metal ductwork only.

Fasten all connections with sheet metal screws and tape all joints w/ certifi ed Silver Tape or Duct Tape.

Roof Pitch w/

 

Flashing & Cap

 

(blower

side wall cap

housing)

(blower

w/ gravity damper

housing)

 

Soffit or crawl space

 

Installation – Ducting Options

(blower

housing)

ductless recirculating

7

Installation – Hood Specifications

 

 

 

 

 

www.zephyronline.com

 

 

11”

 

 

10 5/8”

 

 

 

 

 

 

 

5 1/4”

 

 

STANDARD

 

 

 

 

 

 

 

7/16”

 

 

min. ducted - 31 1/2”

 

 

 

 

max. - 50”

 

 

 

 

 

min. recirc. - 36”

 

 

9

 

 

Z1C-00AZ

 

 

9/16”16

 

3/16”

 

 

 

min. ducted - 47”

 

 

 

 

 

 

 

 

 

 

min. recirc. - 51”

 

 

 

 

 

max. - 80”

 

 

 

 

1

 

 

 

35 7/16”, 41 15/16”

 

 

25 9/16”

 

 

 

 

 

 

 

FRONT

 

 

SIDE

 

 

 

 

 

7 9/16”

 

 

C/L

 

 

3 9/16”

1/4”

5

15/16”

 

 

 

 

 

 

 

1

 

 

1/8”

8 1/4”

 

 

C/L

 

 

 

 

 

 

 

 

1/2”3

 

 

 

8

13/16”

 

 

 

 

 

C/L

 

 

AC In

 

 

 

 

 

1 7/8”

 

 

4 3/16”

 

 

 

 

 

TOP of HOOD

TOP SUPPORT FRAME

(top view)

8

! WARNING: Electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards. This range hood must be properly grounded. Turn off electrical power at service entrance before wiring.

 

 

PAPER TEMPLATE

Ceiling Joists

 

Front of Hood B

 

 

Cut-Out Shaded Area

Wood Blocking

 

1

 

 

 

front

3

 

 

Top Support Frame

 

 

2

Bottom Support Frame

 

A

6

 

5

FIG. B

Hood Body/Canopy

4

Installation – Mounting the Hood

FIG. A

Hood is intended to be mounted to a finished ceiling.

1.Ceiling Preparation: Determine hood mounting location and temporarily tape paper template (incluided with the hood) to the ceiling. Cut-out internal shaded area of template to allow the ductng and electrical to pass through. Add wood blocking (min. 2” x 4”) onto ceiling joists to refi nforce ceiling above the drywall. (FIG. A, #1) Secure (2) 1-1/2” wood screws into points A and B of the paper template (FIG. B). Do not completely tighten screws, leave approx. 1/4” exposed.

2.Hood Preparation: Remove screws securing top and bottom support frames together. Adjust support frame to accomodate the desired hood height and re-assemble the frame using the previously removed screws (2 screws for each support frame arm). (FIG. A, #2).

9

Installation – Mounting the Hood

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FOR USE WITH EXTENSION DUCT COVER KIT ONLY

FRONT

FRONT

1

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIG. C

FIG. D

3.For extension duct cover hood heights between 50” to 80”, the support frame requires lateral support brackets (supplied with extension duct cover kit) to be installed to the two top support frame cut off arms and their corresponding bottom support frame arms. Install lateral support brackets by (12) M4 x 8 sheet metal screws supplied with extension duct cover kit. (FIG. C)

4.For standard duct cover hood heights between 45” to 50”, the support frame requires a square support bracket to be installed inside the support frame. Install square support bracket to top support frame arms by (8) M4 x 8 sheet metal screws. (FIG. E, #1) Top support frame arms extend past lower support frame bracket with shorter hood heights. (FIG. E, #2)

FIG. E

5.Lift support frame assembly up to the ceiling making sure the the word “front” on the top support frame faces the front of the hood where the controls will be located (FIG. D). The key-holes on the top support frame should cover the wood screws previously installed in the ceiling. Slide support frame towards narrow end of key-holes to lock the frame in place.

6.Install the last (2) 1-1/2” wood screws with washers into the two remaining corners of the top support frame to secure it to the ceiling. Tighten all screws.

10

! CAUTION: At least two installers are required due to the weight and size of the hood.

ELECTRONICS

MOUNTING

BRACKET

1

2

FIG. F

 

Mounting the Hood

1

Installation

 

FIG. G

 

7.Remove tape securing electronics mounting bracket to hood. (FIG. F, #1) Remove (3) screws from top of hood body and set screws aside. Position electronics mounting bracket as show in (FIG. F, #2) and secure to hood body using the (3) previously removed screws.

8.Lift hood body and align the (4) pre-installed mounting screws on top of blower housing (FIG. A, #5 on Page 9) with the (4) key holes on the bottom of the support frame. (FIG. G) Slide hood towards the narrow end of key holes to lock in place. Hand tighten each of the (4) screws to secure hood to bottom of support frame. Install (1) M4 x 12mm safety screw into bottom support frame to further secure the hood. (FIG. G, #1)

9.Install electrical and duct work. Seal duct work with aluminum duct tape.

10.Power up hood, verify all functions and check for leaks around duct tape.

11

Installation – Mounting the Hood

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cut trim piece if necessary

Top support frame

1

Top duct covers

2

 

5 Thick trim piece (top)

4 Thin trim piece (bottom)

Bottom duct covers

3

Bottom support frame

FIG. H

11.*Secure top duct covers (with louver holes) to top support frame using (2) 3/16 x 1/4 screws. (FIG. H, #1). Note: If using hood in “ducted mode” the top duct covers may be turned upside-down to hide the louver holes.

12.Assemble top duct covers together using (3) M3 x 5 screws on each side. (FIG. H, #2). Larger screw hole openings should overlap the smaller holes.

13.Assemble bottom duct covers together over top duct covers using (3) M3 x 5 screws on each side. Bottom duct covers will rest on top of the hood body. (FIG. H, #3)

14.Insert the (2) thin trim pieces into left and right seams of bottom duct covers. (1 on each side) (FIG. H, #4)

15.Insert the (2) thick trim pieces into left and right seams of top duct covers. (1 on each side) (FIG. H, #5) Note:

Because less of the top duct covers will be exposed, it may be necessary to measure and cut the thick trim pieces before installing them into the top duct covers.

* If using hood in recirculating mode you must install the air diverter plate before assembling the duct covers.

Turn to page 13 for instructions.

12

Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed. When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust from cooking are drawn and fi ltered by a set of optional charcoal fi lters. The air is then purifi ed and re-circulated back within the home.

We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct work, if possible. The hood is most effective and effi cient as an exhaust hood. Only when the exhaust option is not possible should you recourse to converting the hood into a recirculating hood.

When converted to be a recirculating hood, a set of charcoal fi lters are required on top of its standard Aluminum Mesh Filter set. Order according to its Part number below. The standard Aluminum Mesh Filters are intended to capture residue from cooking and the optional charcoal fi lters help to purify fumes exhausted from cooking for re-circulation.

RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)

Kit includes charcoal fi lters, charcoal fi lter brackets and air diverter plate.

Hood Model

Part No.

Filters in Pkg.

ZAZ-M90BS

ZRC-00AZ

2

ZAZ-E42BS

ZRC-01AZ

3

1. Purchase recirculating kit per the part number above

2. Secure air diverter plate to top support frame. (FIG. J) Run 6” ducting from top of hood and secure to air diverter plate.

3. Remove aluminum mesh fi lters from hood. Install charcoal fi lter bracket inside fi lter opening. Note: screws to secure charcoal fi lter bracket are already pre-installed in the hood and must fi rst be removed. Clip charcoal fi lters into charcoal fi lter bracket. (FIG. J)

4. Re-install aluminum mesh fi lters.

5. Charcoal fi lters must be

replaced after

every 120 hours of use

 

(or approximately every 3 to 4 months based on average of 1 - 2 hours

 

of daily cooking time).

 

 

 

Note: Refer to manual included with recirculating kit for more

 

detailed installation instructions.

 

 

Charcoal Filter Replacements

 

 

Hood Model

Part No.

Qty to Order

 

ZAZ-M90BS

Z0F-C002

2

 

ZAZ-E42BS

Z0F-C002

3

 

DO NOT WASH CHARCOAL FILTERS. Charcoal fi lters may need

FIG. J

to be changed more often depending on cooking habits.

 

Installation – Ductless Recirculating

13

+ 35 hidden pages