Yokogawa RotaMASS User Manual

4.3 (4)

User's

Manual

3 Series

Coriolis Mass Flow and Density Meter

Integral Type RCCT3

Remote Type RCCF31 + RCCS3

Remote Type RCCR31 + RCCS3

IM 01R04B04-00E-E

Rota Yokogawa GmbH & Co. KG

Rheinstr. 8

D-79664 Wehr

Germany

IM 01R04B04-00E-E ©Copyright July 2003 (Rü) 8th edition, April 2011 (Rü)

Blank Page

 

 

CONTENTS

 

Contents

 

1. Introduction...................................................................................

1-1

1.1

Using the Coriolis Flowmeter Safely............................................................

1-2

1.2

Warranty...........................................................................................................

1-3

1.3

Instruction according EMC............................................................................

1-3

1.4

ATEX Documentation......................................................................................

1-4

1.5

Disposal, Cleaning and Return......................................................................

1-5

1.6

Confirmation of accessories..........................................................................

1-8

2. Transportation and Storage.................................................

2-1

3. Product description...................................................................

3-1

3.1

The functional principle..................................................................................

3-1

3.2

The Integral Type RCCT34 to 39/IR...............................................................

3-2

3.3

The Remote Field-Mount Converter RCCF31...............................................

3-2

3.4

The Remote Rack-Mount Converter RCCR31..............................................

3-3

3.5

The Remote Detector RCCS30 to 33.............................................................

3-4

3.6

The Remote Detector RCCS30 to 33 /Tx.......................................................

3-4

3.7

The Remote Detector RCCS34 to 39/IR........................................................

3-5

3.8

The Remote Detector RCCS34 to 39/IR /Tx..................................................

3-6

3.9

The Remote and Integral Type RCCx39/XR..................................................

3-7

3.10

Measurement system and applications......................................................

3-8

3.11

Name Plates...................................................................................................

3-9

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IM 01R04B04-00E-E 8th edition March 01, 2011 -00

CONTENTS

 

 

4. Installation.....................................................................................

4-1

4.1

General ...........................................................................................................................................

4-1

4.2

Mounting of detector RCCS30 to 33 option /PD................................................

4-2

4.3

Piping................................................................................................................

4-2

4.4

Customer insulation........................................................................................

4-6

4.5

Mounting of converter RCCF31 to 2-inch pipe..............................................

4-6

4.6

Mounting of converter RCCR31 in a subrack................................................

4-7

4.7

Alteration of display (RCCT3 / RCCF31).......................................................

4-7

4.8

Wiring...............................................................................................................

4-8

4.8.1

General items.......................................................................................................

4-8

4.8.2

Ground (earth) connections..............................................................................

4-10

4.8.3 Wiring technique.................................................................................................

4-11

4.8.4

Assembling and connecting the Remote Cable RCCY03..............................

4-12

4.8.5

Power supply wiring..........................................................................................

4-15

4.8.6

Connecting to external instruments................................................................

4-18

4.8.7

Connecting HARTCommunication.................................................................

4-22

4.8.8

Flowmeters with intrinsic safe outputs...........................................................

4-22

5. Basic operating procedures...................................................

5-1

5.1

Liquid crystal display.....................................................................................

5-1

5.2

Display modes.................................................................................................

5-3

5.3

Setting via keys...............................................................................................

5-4

5.4

Examples of parameter settings via keys....................................................

5-5

5.4.1

Display configuration, set volume flow to line 1..............................................

5-5

5.4.2

Setting Temperature 20-120°C to Analog Output 2 .........................................

5-6

5.5

Setting parameters in converter with option /NC........................................

5-8

5.6

Zero adjustment (Autozero)...........................................................................

5-9

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CONTENTS

6. Operation via HART.......................................................................

6-1

6.1

Conditions of communication line................................................................

6-1

6.2

Communication via FieldMate.......................................................................

6-2

6.3

Communication via HART Communicator....................................................

6-5

6.4

Unique functions of HART Communicator...................................................

6-6

6.5

Transmitting device variables via HART......................................................

6-7

6.6

Hardware Write Protect..................................................................................

6-8

7. Parameter description..............................................................

7-1

7.1

Overview...........................................................................................................

7-1

7.2

Parameter list...................................................................................................

7-2

7.3

Parameter tree, Display menu.....................................................................

7-21

7.4

Parameter tree, HART menu........................................................................

7-51

7.5

Mass flow functions (Basic or Detailed Setup)..........................................

7-83

7.6

Volume flow functions (Basic or Detailed Setup)......................................

7-84

7.7

Density functions (Basic or Detailed Setup)..............................................

7-85

7.8

Temperature functions (Basic or Detailed Setup).....................................

7-86

7.9

Velocity functions (Detailed Setup).............................................................

7-86

7.10

Analog 1 functions (Basic or Detailed Setup)..........................................

7-87

7.11

Analog 2 functions (Basic or Detailed Setup)..........................................

7-88

7.12

Pulse/Status output 1 functions (Basic or Detailed Setup)....................

7-89

7.13 Pulse/Status output 2 functions (Basic or Detailed Setup).....................

7-93

7.14

Status input functions (Basic or Detailed Setup)....................................

7-94

7.15

HART output (Detailed Setup)....................................................................

7-95

7.16

Totalizer functions (Basic or Detailed Setup)..........................................

7-96

7.17

Flow direction function (Detailed Setup)..................................................

7-97

7.18

Concentration measurement (Detailed Setup).........................................

7-98

7.19

Net flow (Detailed Setup)............................................................................

7-99

7.20

Slug detection (Detailed Setup)...............................................................

7-100

7.21

Empty pipe detection (Detailed Setup)...................................................

7-101

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CONTENTS

 

 

 

7.22

Corrosion detection (Detailed Setup)......................................................

7-102

7.23

Detector data (Detailed Setup).................................................................

7-102

7.24

Autozero (Diag/Service)............................................................................

7-103

7.25

Reading maximum fluid temperature (Detailed Setup).........................

7-104

7.26

Option /GA for Gas Measurement...........................................................

7-104

8. Self-diagnostic and Troubleshooting...............................

8-1

8.1 Error descriptions and countermeasure........................................................

8-1

8.2

Reading Event + Error History (Diag/Service, Self test/Status).................

8-3

8.3

Self test (Diag/Service)...................................................................................

8-3

8.4

Signaland I/O-Test (Diag/Service)...............................................................

8-3

8.5

Output trim.......................................................................................................

8-4

8.6

Detector cleaning............................................................................................

8-4

8.7

Troubleshooting..............................................................................................

8-5

8.7.1

No indication.........................................................................................................

8-5

8.7.2

No key-setting possible.......................................................................................

8-6

8.7.3

No HART communication....................................................................................

8-6

8.7.4

Unstable zero........................................................................................................

8-7

8.7.5

Disagreement of indication with actual flow rate.............................................

8-8

8.7.6

Disagreement of indication with actual density...............................................

8-9

8.7.7

Disagreement of indication with actual temperature.....................................

8-10

8.7.8

Discrepancy of output signals to the assigned measurand.........................

8-11

8.7.9

Setting "Burn-out" mode...................................................................................

8-12

8.8

Detection of metering tube failure..............................................................

8-13

8.9

Customer Maintenance Part List.................................................................

8-14

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CONTENTS

9. Explosion protected type instruments................................

9-1

9.1

ATEX.................................................................................................................

9-1

9.1.1

Technical Data......................................................................................................

9-1

9.1.2

Installation.............................................................................................................

9-4

9.1.3

Operation...............................................................................................................

9-7

9.1.4

Maintenance and repair.......................................................................................

9-7

9.1.5

Ex-relevant marking on name plates (refer to chapter 3.11)...........................

9-7

9.2

FM

(USA + Canada)........................................................................................

9-9

9.2.1

Technical Data......................................................................................................

9-9

9.2.2

Installation...........................................................................................................

9-10

9.2.3

General warnings...............................................................................................

9-12

9.2.4

Ex-relevant marking on name plates (refer to chapter 3.11).........................

9-13

9.2.5

Control drawings................................................................................................

9-14

9.3

IECEx..............................................................................................................

9-19

9.3.1

Technical Data....................................................................................................

9-19

9.3.2

Installation...........................................................................................................

9-22

9.3.3

Operation.............................................................................................................

9-24

9.3.4

Maintenance and repair.....................................................................................

9-24

9.3.5

Ex-relevant marking on name plates (refer to chapter 3.11).........................

9-25

9.4

INMETRO (Brazil)...........................................................................................

9-26

9.5

Gost approval................................................................................................

9-26

10. PED (Pressure Equipment Directive).......................................................

10-1

11. Technical Data.................................................................................................

11-1

11.1

Specifications..............................................................................................

11-1

11.2

Dimensions..................................................................................................

11-8

11.3

Model, Suffix and Option Codes.............................................................

11-15

APPENDIX 1. Software change History.................................

A1-1

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IM 01R04B04-00E-E 8th edition March 01, 2011 -00

CONTENTS

APPENDIX 2. Safety Instrumented Systems Installation.................

A2-1

A2.1

Scope and Purpose...................................................................................

A2-1

A2.2

Using Rotamass 3 for a SIS Application.................................................

A2-1

A2.2.1

Safety Function................................................................................................

A2-1

A2.2.2

Safety Accuracy...............................................................................................

A2-2

A2.2.3

Diagnostic Response Time.............................................................................

A2-2

A2.2.4

Setup.................................................................................................................

A2-2

A2.2.5

Proof Testing....................................................................................................

A2-2

A2.2.6

Repair and Replacement.................................................................................

A2-3

A2.2.7

Startup Time.....................................................................................................

A2-3

A2.2.8

Firmware Update..............................................................................................

A2-3

A2.2.9

Reliability Data.................................................................................................

A2-3

A2.2.10

Lifetime Limits...............................................................................................

A2-3

A2.2.11

Required Parameter Settings.......................................................................

A2-3

A2.2.12

Environmental Limits....................................................................................

A2-4

A2.2.13

Application Limits..........................................................................................

A2-4

A2.3

Definitions and Abbreviations..................................................................

A2-4

A2.3.1

Definitions........................................................................................................

A2-4

A2.3.2

Abbreviations...................................................................................................

A2-4

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All Rights Reserved. Copyright © 2003, Rota Yokogawa

1. Introduction

This instrument has been adjusted at the factory before shipment.

To ensure correct use of the instrument, please read this manual thoroughly and fully understand how to operate the instrument before operating it.

NOTE

This manual describes the hardware and software configurations of the ROTAMASS Coriolis Massflowmeter.

Regarding This User's Manual

This manual should be provided to the end user.

Before use, read this manual thoroughly to comprehend its contents.

The contents of this manual may be changed without prior notice.

All rights are reserved. No part of this manual may be reproduced in any form without Yokogawa's written permission.

Yokogawa makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of merchantability and suitability for a particular purpose.

All reasonable effort has been made to ensure the accuracy of the contents of this manual. However, if any errors or omissions are found, please inform Yokogawa.

Yokogawa assumes no responsibilities for this product except as stated in the warranty.

Please note that this user's manual may not be revised for any specification changes, construction changes or operating part changes that are not considered to affect function or performance.

If the customer or any third party is harmed by the use of this product, Yokogawa assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages.

1. INTRODUCTION

Safety and Modification Precautions

The following general safety precautions must be observed during all phases of operation, service, and repair of this instrument. Failure to comply with these precautions or with specific WARNINGS given elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument. Yokogawa assumes no liability for the customer's failure to comply with these requirements. If this instrument is used in a manner not specified in this manual, the protection provided by this instrument may be impaired.

The following safety symbol marks are used in this user's manual and instrument.

WARNING

A WARNING sign denotes a hazard. It calls attention to procedure, practice, condition or the like, which, if not correctly performed or adhered to, could result in injury or death of personnel.

CAUTION

A CAUTION sign denotes a hazard. It calls attention to procedure, practice, condition or the like, which, if not correctly performed or adhered to, could result in damage to or destruction of part or all of the product.

IMPORTANT

An IMPORTANT sign denotes that attention is required to avoid damage to the instrument or system failure.

NOTE

A NOTE sign denotes information necessary for essential understanding of operation and features.

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1-1

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1. INTRODUCTION

Protective grounding terminal

Functional grounding terminal

(This terminal should not be used as a protective grounding terminal.)

Alternating current

Direct current

1.1Using the Coriolis Flowmeter Safely

WARNING

(1) Installation

Installation of the Coriolis flowmeter must be performed by expert engineer or skilled personnel. No operator shall be permitted to perform procedures relating to installation.

The Coriolis flowmeter is a heavy instrument. Be careful that no damage is caused to personnel through accidentally dropping it, or by exerting excessive force on the Coriolis flowmeter. When moving the Coriolis flowmeter, always use a trolley and have at least two people carry it.

When the Coriolis flowmeter is processing hot fluids, the instrument itself may become extremely hot. Take sufficient care not to get burnt.

Where the fluid being processed is a toxic substance, avoid contact with the fluid and avoid inhaling any residual gas, even after the instrument has been taken off the line for maintenance and so forth.

All procedures relating to installation must comply with the electrical code of the country where it is used.

(2) Wiring

The wiring of the Coriolis flowmeter must be performed by expert engineer or skilled personnel. No operator shall be permitted to perform procedures relating to wiring.

When connecting the wiring, check that the supply voltage is within the range of the voltage specified for this instrument before connecting the power cable. In addition, check that no voltage is applied to the power cable before connecting the wiring.

The protective grounding must be connected securely at the terminal with the mark to avoid danger to personnel.

(3) Operation

Do not open the cover until the power has been off for at least 10 minutes. Only expert engineer or skilled personnel are permitted to open the cover.

(4) Maintenance

Maintenance on the Coriolis flowmeter should be performed by expert engineer or skilled personnel. No operator shall be permitted to perform any operations relating to maintenance.

Always conform to maintenance procedures outlined in this manual. If necessary, contact Yokogawa.

Care should be taken to prevent the build up of dirt, dust or other substances on the display panel glass or data plate. If these surfaces do get dirty, wipe them clean with a soft dry cloth.

(5) European Pressure Equipment Directive

(PED)

When using the instrument as a PED-compliant product, be sure to read Chapter 10 before

use.

(6) Hazardous Duty Type Instruments

• For explosion proof type instruments the description in chapter 9 "EXPLOSION PRO-

TECTED TYPE INSTRUMENT" has priority to the other descriptions in this instruction manual.

All instruction manuals for ATEX Ex related products are available in English, German and French. Should you require Ex related instructions in your local language, you should contact your nearest Yokogawa office or representative.

Only trained personal should install and maintain instruments in hazardous areas.

The protective grounding terminal must be connected to a suitable IS grounding system.

Avoid mechanical generated sparks while working on the equipment and peripherial devices in hazardous areas.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1-2

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1.2 Warranty

The warranty terms of this instrument that are guaranteed are described in the quotation. We will make any repairs that may become necessary during the guaranteed term free of charge.

Please contact our sales office if this instrument requires repair.

If the instrument is faulty, contact us with complete details about the problem and the length of time it has been faulty, and state the model and serial number. We would appreciate the inclusion of drawings or additional information.

The results of our examination will determine whether the meter will be repaired free of charge or on an at-cost basis.

The guarantee will not apply in the following cases:

Damage due to negligence or insufficient maintenance on the part of the customer.

Problems or damage resulting from handling, operation or storage that violates the intended use and specifications.

Problems that result from using or performing maintenance on the instrument in a location that does not comply with the installation location specified by Yokogawa.

Problems or damage resulting from repairs or modifications not performed by Yokogawa or someone authorized by Yokogawa.

Problems or damage resulting from inappropriate installation after delivery.

Problems or damage resulting from disasters such as fires, earthquakes, storms, floods, or lightning strikes and external causes.

1.3 Instruction according EMC

The ROTAMASS Coriolis flowmeter is conform to the European EMC Guideline and fulfills the following standards:

EN 61326-1: 2006;

EN 61326-2-3: 2006;

EN 61000-3-2: 2006;

EN 61000-3-3: 1995+A1+A2

ROTAMASS is a class A product and should be used and installed properly according to the EMC Class A requirements

1. INTRODUCTION

Restriction on Use of Radio Transceiver :

IMPORTANT

Although the products has been designed to resist high frequency electrical noise, if a radio transceiver is used near the flowmeter or its external wiring, the transmitter may be affected by high frequency noise pickup. To test for such effects, bring the transceiver in use slowly from a distance of several meters from the flowmeter, and observe the measurement loop for noise effects. Thereafter, always use the transceiver outside the area affected by noise.

Installation

CAUTION

The function ground terminal or the PEterminal have to be connected to protective ground to ensure electro-magnetic interference protection.

To ensure the EMC specifications the following measures must be carried out :

1.Put the power cables through the ferrite core clamp before connecting to the terminals as shown in chapter ´ Installation ´ (Power supply wiring).

2.Put the I/O- cables through the ferrite core clamp before connecting to the terminals as shown in chapter ´ Installation ´ (Power supply wiring).

3.Connect protective ground conductor of power supply to PEterminal in the terminal box (see chapter ´ Installation ´ (Power supply wiring).

4.In case of Explosion proof type instrument, further requirements are described in chapter 9 “EXPLOSION PROTECTED TYPE INSTRUMENTS”. The description in this chapter is prior to other descriptions in this instruction manual.

All Rights Reserved. Copyright © 2003, Rota Yokogawa

1-3

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Yokogawa RotaMASS User Manual

1.INTRODUCTION

1.4ATEX Documentation

This is only applicable to the countries in European Union.

GB

SK

CZ

DK

I

LT

E

LV

EST

NL

PL

SF

SLO P

H

F

BG

D

RO

S

M

GR

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1-4

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1.5Disposal, Cleaning and Return

For safe use

WARNING

If the process fluid is harmful to personnel, handle the instrument carefully even after it has been removed from the process line for maintenance or other purposes. Exercise extreme care to prevent the fluid from coming into contact with human skin and to avoid inhaling any residual gas. Before sending it to the Seller for examination and/or repair please clean the instrument thoroughly and make sure, that no harmful chemicals are in or at the meter. If the instrument contains unknown fluids the Seller will send it back to the Purchaser

for cleaning on their cost.

WARNING

ROTAMASS might be heavy instruments. Please give attention to prevent that persons are not injured by carrying or installing. It is preferable when carrying the instrument to use a cart and be done by two or more persons. When removing the instrument from hazardous processes, avoid contact with the fluid and the interior of the meter.

Warranty

The warranty of the instruments shall cover the period noted on the quotation presented to the purchaser at the time of purchase. The Seller shall repair the instrument free of charge when the failure occurred during the warranty period.

All inquiries on instrument failure should be directed to the Seller’s sales representative from whom you purchased the instrument or your nearest sales office of the Seller.

Should the instrument fail, contact the Seller, specifying the model and instrument number of the product in question. Be specific in describing details on the failure and the process in which

1. INTRODUCTION

the failure occurred. It will be helpful if schematic diagrams and/or records of data are attached to the failed instrument. Whether or not the failed instrument should be repaired free of charge shall be left solely to the discretion of the Seller as a result of an inspection by the Seller.

The Purchaser shall not be entitled to receive repair services from the Seller free of charge, even during the warranty period, if the malfunction or damage is due to improper and/or inadequate maintenance of the instrument in question by the Purchaser handling, use or storage of the instrument in question beyond the design and/or specifications requirements, use of the instrument in question in a location no conforming to the conditions specified in the Seller’s General Specification or Instruction Manual retrofitting and/or repair by an other party than the Seller or a party to whom the Seller has entrusted repair services. improper relocation of the instrument in question after delivery reason of force measure such as fires, earthquakes, storms/ floods, thunder/lightning, or other reasons not attributable to the instrument in question.

For disposal and recycling please refer to your national regulations.

Please find following help. After remove of all products rests the instruments can be disassembled and the parts treated different.

Naming: R = recycling, D = disposal,

Sd = special disposal

Name

Body

 

Converter

Cover with

Elec-

of

 

 

 

housing

window

tron-

product

 

 

 

 

 

 

 

ics

Rota-

SS

 

R

Al

R

Al +

D

Sd

mass

 

 

 

 

 

Glass

 

 

In case of return of flow meters to Yokogawa for testing or repair purposes please fill out one of the following forms and send it with the equipment to YOKOGAWA.

All Rights Reserved. Copyright © 2003, Rota Yokogawa

1-5

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1. INTRODUCTION

Receiver :

Sender :

Delivery Note (for EU-Countries)

Date :

 

 

Ref. REPAIR for serial no. __________________________

 

We are sending following type of article

 

 

 

via forwarding agent : Yusen Air ; Raunheim/Frankfurt

 

 

Item Article

 

 

 

Unit Price

Total Price

Type (MS-Code)

 

 

 

 

________________________________

€ __________

€__________

 

 

 

 

 

(nominal value)

Charges for airworthy packing

 

 

 

and delivery FOB

 

 

 

€___________

Total value

 

 

 

€ ___________

Value for customs purpose only

 

 

€ _________

 

 

 

 

 

(current value)

Gross weight .

_____________________kg

 

Net weight :

_____________________kg

 

Customs Tariff No. :

_____________________

 

 

Country og origin :

Federal Republic of Germany

 

Delivery note 2-fold accompanis the goods

 

 

 

 

 

SPECIMEN Certificate

 

Company :

________________________

Address :

______________________

Department :

________________________

Name :

______________________

Telephone :

________________________

Fax :

______________________

The attached flowmeter :

 

 

 

 

 

 

 

 

Type : ______________________________

 

Orderor Serial No.

___________

has been operated with following liquids:___________________________________________

Because the liquid is

 

water-endangering

 

toxic

 

caustic

 

 

flammable

 

 

 

 

 

we have

 

 

 

 

 

 

 

 

checked, that all cavities in the flowmeter are free from such substances

flushed out and neutralised all cavities in the flowmeter

Please check applicable description

We confirm that there is no risk to man or enviroment through any residual liquid containes in this flowmeter.

Date : _____________________

Signature : _______________________

Company stamp:

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1. INTRODUCTION

Receiver :

Sender :

PROFORMA INVOICE (for Third-party-Countries)

 

Date :

Ref. REPAIR for serial no. __________________________

 

We are sending following type of article

 

 

via forwarding agent : Yusen Air ; Raunheim/Frankfurt

 

 

Item Article

 

 

Unit Price

Total Price

Type (MS-Code)

 

 

 

________________________________

€ __________

€__________

 

 

 

 

(nominal value)

Charges for airworthy packing

 

 

and delivery FOB

 

 

€___________

Total value

 

 

€ ___________

Value for customs purpose only

 

€ _________

 

 

 

 

(current value)

Gross weight .

_____________________kg

 

Net weight :

_____________________kg

 

Customs Tariff No. :

_____________________

 

 

Country og origin :

Federal Republic of Germany

 

Delivery note 2-fold accompanis the goods

 

 

 

 

SPECIMEN Certificate

 

Company :

________________________

Address :

______________________

Department :

________________________

Name :

______________________

Telephone :

________________________

Fax :

______________________

The attached flowmeter :

 

 

 

 

 

 

 

 

Type : ______________________________

 

Orderor Serial No.

___________

has been operated with following liquids:___________________________________________

Because the liquid is

 

water-endangering

 

toxic

 

caustic

 

 

flammable

 

 

 

 

 

we have

 

 

 

 

 

 

 

 

checked, that all cavities in the flowmeter are free from such substances

flushed out and neutralised all cavities in the flowmeter

Please check applicable description

We confirm that there is no risk to man or enviroment through any residual liquid containes in this flowmeter.

Date : _____________________

Signature : _______________________

Company stamp:

All Rights Reserved. Copyright © 2003, Rota Yokogawa

1-7

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1. INTRODUCTION

1.6 Confirmation of accessories

When you received the instrument, please check the following accessories.

RCCF31 remote type converter

-1x ferrite cores for power line

-1x ferrite core for I/O lines

-1x band for fixing the ferrite cores on power line

-1x 2-inch pipe mounting bracket set

-1x bracket

-1x U-bracket

-2x nuts

-2x washers

-4x bolts with hexagon socket

-1x terminal wiring auxiliary tool

-1x cable gland for wiring port detector signal

-M20 cable gland (metal) (for RCCF31-xxxM...)

-NPT 1/2´´ cable gland (metal) (for RCCF31-xxxA...)

-2x cable gland for power supply and I/O signal wiring port

-M20 cable gland (plastic) (for RCCF31-xxxM...)

-NPT 1/2´´ (for RCCF31-xxxA...) cable glands for power supply and I/O signal wiring port are not attached.

Remote type detector RCCS3

-1x cable gland for wiring port detector signal

-1x M20 cable gland (for RCCS3x-Mxxxxxx)

-1x NPT 1/2´´ cable gland + 1x adapter M20 to NPT (for RCCS3x-Axxxxxx)

Integral RCCT3

-1x ferrite cores for power line

-1x ferrite core for I/O lines

-1x band for fixing the ferrite cores on power line

-1x terminal wiring auxiliary tool

-2x cable gland for power supply and I/O signal wiring port

-M20 Cable gland (plastic) (for RCCT3x-xxxMxxxxxx)

-1x NPT 1/2´´ cable gland + 1x adapter M20 to NPT (for RCCS3x-Axxxxxx)

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2. Transportation and storage

2. Transportation and Storage

Transport instructions

When transporting the instrument, you must observe the following safety instructions in order to avoid lethal injury, damage to the instrument and other material damage.

The steps involved in transport may only be carried out by qualified persons taking into account the safety instructions.

Observe the transport instructions on the packaging.

Observe the below mentioned storage conditions.

Use only the original packaging.

The packaging material must be disposed of in accordance with the regulations.

The transport braces must not be removed until installation.

Read the chapter “Safety instructions”.

To avoid any damages, unpack the flowmeter only at the installation site.

Mechanical shocks are to be avoided.

WARNING

ROTAMASS is a heavy instrument. Please be careful to prevent persons from injuring when it is handled.

Storage conditions

Please note the following for storage purposes :

The detector and converter should be stored in its transport packaging.

Choose a storage place that meets the following requirements:

Protection from rain and humidity

Free of mechanical vibration and shocks

• Ambient temperature between

-40°C to 55°C

(RCCT3 / RCCF31 / RCCR31)

 

-50°C to 80°C

(RCCS3)

Atmospheric humidity ranging from 0 to 100%. Operation above 95% for longer times is not recommended

Before storing a used flowmeter remove any fluid from the flowmeter line completely. Properties of the instrument can change when stored outdoors.

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2. Transportation and storage

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3. Product description

3. Product description

3.1 The functional principle

The ROTAMASS instrument measures the mass flow with the help of the so-called Coriolis force. This force occurs, when the medium being measured is flowing at velocity ν through a tube that is rotating around an axis perpendicular to the direction of flow at

angular velocity ϖ.

When the medium moves away from the axis of rotation it must be accelerated to an

increasingly high peripheral velocity. The force required for this is called Coriolis force, after its discoverer. The Coriolis force reduces the rotation. The opposite effect occurs, when the medium flows towards the axis of rotation. Then the Coriolis force amplifies the rotation.

The formula for the Coriolis force is as follows:

Fc = - 2 m (ϖx ν )

The entire measurement tube is deformed slightly by the Coriolis forces, in the way shown. This deformation is registered by movement sensors at points S1 and S2 .

For practical exploitation of this physical principle, it is sufficient for the tube to perform sympathetic oscillations on a small section of a circular path. This is achieved by exciting the measurement tube at point E by means of an electromagnetic exciter.

The general construction of a Coriolis mass flowmeter looks as followed:

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3. Product description

3.2 The Integral Type RCCT34 to 39/IR

The following drawing shows the general construction of the integral type ROTAMASS

Display

Terminal box power and I/O

Power supply cable entry

I/O - line cable entry

Name plate

Flow direction arrow

Detector assembly

F31.EPS

3.3 The Remote Field-Mount Converter RCCF31

The following drawing shows the general construction of the remote field-mount converter.

Terminal box detector connection

Terminal box power and I/O

Display

I/O cable entry

Power supply cable entry

F32.EPS

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3. Product description

3.4 The Remote Rack-Mount Converter RCCR31

The following drawing shows the general construction of the remote rack-mount converter.

19-inch cassette

Terminal board

 

 

 

 

 

 

Input /

 

 

 

Output

 

 

 

terminals

 

 

D+

 

 

 

 

D-

 

 

 

 

S1+

 

 

 

 

S1-

 

 

 

 

S2+

 

 

 

 

S2-

Iout1+

 

 

 

TP1

 

 

 

Iout1-

 

 

 

TP2

 

 

 

Iout2+

 

 

 

TP3

 

 

 

Iout2-

 

 

 

COM

 

 

 

Pout+

 

 

 

 

 

 

 

 

Pout-

 

 

 

 

Sin+

 

 

Detector

 

Sin-

 

 

 

Sout+

 

 

 

Sout-

 

 

connection

 

 

 

 

L/+

 

 

terminals

 

 

 

 

N/-

 

 

 

 

 

 

 

 

G

 

Display and infrared switches

Ground

 

 

 

terminals

 

 

 

 

 

Power

 

 

 

 

 

 

 

 

terminals

F35.EPS

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3. Product description

3.5 The Remote Detector RCCS30 to 33

The following drawing shows the general construction of the remote detector RCCS30 to 33.

Name plate

Terminal box

3.6 The Remote Detector RCCS30 to 33 /Tx

The following drawing shows the general construction of the remote detector RCCS30 to 33 /Tx.

see table 8

Factory insulation

Terminal box

Process connection

Heating connection

Name plate

Ventilation optional /T3

F37.EPS

Dimensions in mm

Weight (without process flanges): 12kg

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3. Product description

3.7 The Remote Detector RCCS34 to 39/IR

The following drawing shows the general construction of the remote detector RCCS34 to 39/IR.

Terminal box

Option /S2 and /MT

F34.EPS

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3. Product description

3.8 The Remote Detector RCCS34 to 39/IR /Tx

The following drawing shows the general construction of the remote detector RCCS34 to 39/IR /Tx.

Heating connection

Process connection

optional /T2 or /T3

Factory insulation

Terminal box

Ventilation optional /T3

F36.EPS

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3. Product description

3.9 The Remote and Integral Type RCCx39/XR

The following drawing shows the general construction of the RCCx39/XR.

Remote Type RCCS39/XR

Terminal box

Option /S2 and /MT

Integral Type RCCT39/XR

F38.EPS

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3. Product description

3.10 Measurement system and applications

ROTAMASS measures the mass flow of fluids directly.

The measurement system uses the Coriolis principle and is suitable for a wide range of continuous flow measurement applications in all branches of process technology.

ROTAMASS has two components: the detector and the converter.

The detector measures the mass flow directly and converts it into electrical signals. The converter evaluates the electrical signals and outputs the following values:

-mass flow, independent from media properties, such as density, temperature, viscosity

-fluid density

-fluid temperature

The values are displayed and output as electrical values for use by other systems.

The converter is operated by three infra-red keys and a 4- line display and is standard equipped with HARTcommunication protocol.

ROTAMASS is suitable for

-measuring liquids, liquids with solid content, multi-phase mixtures

-measuring gases (restricted by density and pressure loss)

-simultaneous measurement of mass flow, density, temperature, volume flow and cumulated mass and volume

-measuring of concentrations of liquid mixtures, solutions and suspensions

-connection to controllers and process control systems

ROTAMASS provides the following I/O-connections and can be configured for a wide

variety of different measurement applications (controlling, checking, monitoring, metering, mixing, filling).

-2 active analog outputs

-2 passive pulse outputs / status outputs

-1 status input

optional /AP:

-1 active pulse output / status output

optional /NM:

-1 pulse output / status output according EN 50227 (NAMUR)

optional /KF2 :

-1 passive analog output Ex ia

-1 passive pulse output / status output Ex ia

These capabilities make ROTAMASS ideal for the increasing demand of requirements for automation and the growing trend towards batch processes.

optional /FB see IM 01R04B05-00E-E :

-1 Foundation Fieldbus communication line

optional /FB and /KF4 see IM 01R04B05-00E-E :

-1 intrinsic safe Ex ia Foundation Fieldbus communication line

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3. Product description

3.11 Name Plates

Name plate of Integral type RCCT3:

1 Model code

2Serial number

3Ambient temperature range

4 Current output range and load resistance range

5Power supply range

6 Maximum supply voltage and maximum current for passive pulseand statusoutput

7Calibration constants of detector (see also on calibration certificate)

8Number of notified body according ATEX (only for ATEX certified flowmeters)

9Number of notified body according PED (only for units with process connections more than DN25)

10Area for Exrelevant marking (see chapter 9). The CE-mark is not present for FM-approved units.

11PS = maximum permissible pressure

12TS = maximum permissible process temperature

13Material of metering tubes

14Year of manufacturing

15Customer specified tag number if option /BG was ordered

Name plate of Remote Converter RCCF31 / RCCR31:

1 Model code

2Serial number

3Year of manufacturing

4 Ambient temperature range

5Power supply range

6Current output range and load resistance range

7 Maximum supply voltage and maximum current for passive pulse output

8Maximum supply voltage and maximum current for passive status output

9Number of notified body according ATEX (only for ATEX certified flowmeters)

10Area for Exrelevant marking (see chapter 9). The CE-mark is not present for FM-approved units.

11Customer specified tag number if option /BG was ordered

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3. Product description

Name plate of Remote Detector RCCS3:

1 Model code

2Serial number

3Calibration constants of detector (see also on calibration certificate)

4Number of notified body according ATEX (only for ATEX certified flowmeters)

5 Number of notified body according PED (only for units with process connections greater than DN25) 6 Area for Exrelevant marking (see chapter 9). The CE-mark is not present for FM-approved units.

7PS = maximum permissible pressure

8 TS = maximum permissible process temperature

9 Material of metering tubes

10Year of manufacturing

11Customer specified tag number if option /BG was ordered

Name plate of RCCT3 and RCCS3 with option /DS (Dual Seal approval):

In general the name plates of these units are the same as shown above. The difference is as followed:

PS is named as "Working pressure range" TS is named as "Process temperature range"

"Dual Seal" is additionally stated on the name plate

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4. INSTALLATION

4. Installation

4.1 General

WARNING

This instrument must be installed by an expert engineer or skilled personal. The procedures described in this chapter are not permitted for operators.

For the installation of explosion protected instruments see chapter 9 „Explosion protected type instruments”. If the detector is not insulated, the surface of detector may be very hot according to the process temperature.

IMPORTANT

-Keep protection sheet on the flanges attached until the flowmeter is installed to piping.

-Don’t open the terminal box until the wiring procedure. Leaving the box opened can result in insulation deterioration.

-A newly installed piping-line often contains foreign matters (such as welding scrap and wood chips). Remove them by flushing the piping before installing the flowmeter. This will help to prevent not only damaging the flowmeter, but making erroneous signal generated by foreign matters.

-For RCCT3 or RCCF31 at ambient temperature above 50°C a sunshade is recommended. This is particularly important in countries with high ambient temperatures.

About the site

To stabilize the instrument, please consider the following items where to place the instrument for your long-term use.

-Ambient Temperature

Please avoid installing in a place which has a large temperature gradient and variation as possible. And if the meter is subjected to radiant heat from plant, please use heat insulation measure or please set up so that is well ventilated.

-Atmospheric conditions

Please avoid to place in a corrosive atmosphere as possible. When used in corrosive atmosphere, allow better ventilation.

-Shock and vibration

Please install in a place without shock and vibration as possible.

-Explosion-proof equipment installations

If the product is installed in hazardous areas please notice the installation hints in chapter 9.

Sequence of installation:

-Mounting of detector RCCS30 to 33 on a 2-inch pipe if option /PD was ordered (see chapter 4.2)

-Piping of the detector or integral flowmeter in the line (see chapter 4.3)

-Customer insulation of detector if necessary (see chapter 4.4)

-Mounting of converter RCCF31 on a 2-inch pipe (see chapter 4.5)

-Mounting of converter RCCR31 in a subrack (see chapter 4.6)

-Alteration of converter display of converter RCCF31 if necessary (see chapter 4.7)

-Wiring of converter (see chapter 4.8)

-After installation an autozero according chapter 5.6 must be executed. When carrying out the zeroadjustment, the measuring tube should be filled with the liquid at “no flow”. It is therefore recommended to have shut-off valves at appropriate points of the upstream (vertical installation) and downstream (horizontal installation) of the flowmeter.

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4. INSTALLATION

4.2 Mounting of detector RCCS30 to 33 option /PD

The detector RCCS30 to 33 can be mounted on a 2-inch pipe (option /PD) with a bracket and U-bolt assy.

4.3 Piping

IMPORTANT

When the following notes are not observed, flow measurements may not be correct and can damage the instrument. Please make correct piping design in accordance with the present guidelines.

IMPORTANT

Please be careful to install the flowmeter not too close to motors, transformers, inverters and other power

source, induction failure may occur.

1.The upstream and downstream piping length has no influence on the functioning of the instrument.

2.Piping requirements for proper operation :

A Coriolis mass flowmeter can be installed vertically, horizontally or at any angle from the horizontal position.

However, the piping must be installed to ensure that the measuring tube is always filled with liquid.

The position of installation of the detector is arbitrary. A vertical mounting is recommended however.

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