Yaskawa Z1000 User Manual

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Yaskawa Z1000 User Manual

Z1000 AC Drive

Quick Start Procedure

The following procedure is a supplement to other documentation supplied with this equipment and will guide the user in properly wiring the Z1000 and motor. It will also show the user how to configure the Z1000 for a Hand and Auto operation.

DANGER!

Improper wiring can and will cause bodily harm as well as damage to the equipment.

When installing the system be sure to follow good wiring practices and all applicable codes. Ensure that the mounting of the various components are secure and that the environment, such as extreme dampness, poor ventilation etc. will not cause system degradation.

Please read this cheat sheet and the Z1000 User Manual (TOEP C710616 45) provided with the Z1000 thoroughly before attempting any installation.

Step

Z1000 Model

1

Identification and Mounting

To make sure you received the correct model, it is essential to verify the Z1000 nameplate with your order and make sure the Z1000 has the correct rating so it can be used with your motor.

Please check the nameplate information as shown in the example below.

Drive Spec Number

Drive Model

Number

Input Power

Rating

Output Power

Rating Software

Version

Weight

Serial

Number

UL File

Number

·Check that the available power will meet the input power requirements.

·Ensure that the output power from the Z1000 is compatible with the motor requirements.

·In the case of systems with more than one Z1000, follow the above procedure for each Z1000 and motor.

Mounting the Z1000

The mounting of the Z1000 is extremely important regarding environment and accessibility. Depending on your system, there are various models available and the mounting dimensions (footprint) may be different. Because the mounting procedure is fairly extensive, it is beyond the scope of this document; the user is referred to the Z1000 User Manual (Document No. TOEP C710616 45) received with the Z1000, Section 2.2 Mechanical Installation. Match the model that you received and follow the procedure described in the manual to ensure a safe and functional installation. In cases where the system has more than one Z1000, refer to the proper clearances required for adequate ventilation. Please pay particular attention to:

·The clearances to be maintained around the enclosure for adequate ventilation.

·The environmental specifications such as avoiding excessive dampness, extreme temperatures, chemical exposure, corrosive areas, etc. to avoid damage to the equipment and to maintain safety.

Removing and Attaching the Terminal Cover

Improper removal of the Z1000 terminal cover as well as front cover can cause extensive damage to the Z1000. To avoid damage to these items, please pay particular attention to the Z1000 User Manual, Document No. TOEP C710616 45, Section 3.5, Removing and Attaching the Terminal Cover.

NEMA 1

Open Chassis

Step

Connect Motor and

2

Line Power

Fig.1 & 2 below show the electrical connections for the input power and motor terminals for various Z1000 models. Select the proper diagram for the model you are installing (see Step 1). WITH POWER OFF make the appropriate connections.

Make sure to follow good wiring practices and all applicable codes. Ensure that the equipment is grounded properly as shown in fig. 1

!DANGER; LETHAL VOLTAGES ARE PRESENTBefore applying power to the Z1000, ensure that the terminal cover is fastened and all wiring connections are secure. After the power has been turned OFF, wait at least five minutes until the charge indicator extinguishes completely before touching any wiring, circuit boards or components.

WARNING DO NOT CONNECT ANY OF THE FOLLOWING TERMINALS TO EARTH GROUND

+M -M - +1 +3

DC Bus terminals location varies by model.

 

 

(R/L1)

(S/L2)

(T/L3)

(U/T1)

(V/T2)

(W/T3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connect to chassis

 

 

 

ground

 

Input

 

L1 L2

L3

Protection

 

(Fuse or Circuit

 

 

 

Breaker)

 

Use L1, L2 for

Use L1, L2, L3 for

3Ø Induction

1Ø Input Power * 3Ø Input Power

motor

Fig. 1 Input Power and Output Motor Electrical Connections for Models: 2_0011 - 2_0273, 4_0005 - 4_0302

BUS TERMINALS:

DO NOT CONNECT TO GROUND

To change direction of motor rotation swap any two of the three motor leads (See Step 2)

Connect frame to ground

(R/L1)

(S/L2)

(T/L3)

(U/T1)

(V/T2)

(W/T3)

 

 

 

 

To change direction of motor

 

 

 

 

rotation swap any two of the

 

 

 

Connect to

 

three motor leads

 

 

 

 

(See Step 2)

Input

 

 

chassis

 

 

 

 

 

Protection

 

 

ground

 

 

(Fuse or Circuit

 

 

 

 

 

Breaker)

 

 

 

 

 

L1

L2

L3

 

 

Use L1, L2 for

Use L1, L2, L3 for

3Ø Induction

 

1Ø Input Power *

3Ø Input Power

 

motor

 

Fig. 2 Input Power and Output Motor Electrical Connections for

Connect

Models: 2_0343 & Larger and 4_0361 & Larger

frame to

ground

 

 

 

 

*Make sure the Z1000 has been properly sized for single phase input power. For best performance, the drive input supply voltage must be at least equal to or greater than the motor rated voltage.

Page 1 of 2

Step

 

3

Z1000 Control Wiring

This step shows how to setup the sequence and reference method of the Z1000. The sequence method determines how the Z1000 drive receives its start and stop command and the reference method determines how the speed of the motor is controlled. Make sure all protective covers have been re-attached and power is turned on. DO NOT RUN THE MOTOR.

This section may require you to change one or more Z1000 parameters. Please refer to Step 5 for a detailed explanation on how to change parameters.

 

 

 

 

SELECT SPEED METHOD

b1-01

 

 

 

 

 

 

1. Adjust motor speed / frequency from the Digital Operator

 

 

Go to parameter b1-01, set value to

 

 

 

 

 

 

 

 

To adjust frequency press

from the operation screen and use

/

to change frequency and press

2. Adjust motor speed / frequency from external terminals (0 - 10V / 4 - 20mA Signal)

 

Go to parameter b1-01, set value to

 

 

(Factory Default)

 

+V

AC

A1

A2

FM

AM

AC

Potentiometer

2K Ohm

Cable

Shield

-

+

FE

+V

AC

A1

A2

FM

AM

AC

 

Cable

+V

 

Shield

-

 

AC

 

 

A1

+

 

A2

 

 

FM

FE

 

AM

 

 

AC

0 ~ 10Vdc

4 ~ 20mA

TB3 User Terminals

+

+P

Brown or Red:

 

 

+Power (1)

 

+V

 

 

AC

 

 

Cable

 

 

Shield

 

 

A1

 

 

A2

Black: Output

 

FM

4 – 20mA (2)

 

 

FE

AM Install wire link

 

AC

(AC-SN) when

SN

using transducer.

2 Wire / 4 ~ 20mA

 

 

Transducer

SELECT START / STOP CONTROL METHOD

 

b1-02

 

 

 

 

 

 

1. Start / Stop Control from Digital Operator, use

 

 

 

See step 6

 

 

 

Hand / Auto Mode Operation

 

 

 

 

2. Start / Stop Control from external terminals (switch or relay contact)

 

Go to parameter

 

 

Wiring Diagram: 2-Wire Control

 

b1-02, set value to

 

 

Wiring Diagram: 3-Wire Control

( Factory Default)

 

 

 

 

 

 

 

Stop

Start

 

 

 

Switch

Switch

 

Forward

S1

 

 

S1

Reverse

S2

 

Normally

S2

 

 

 

 

 

S3

Normally

Open

S3

 

 

Closed

 

 

 

S4

 

 

S4

 

S5

Use for

Reverse

S5

 

S6

 

 

 

S6

 

maintained

 

 

S7

 

S7

 

contacts

 

 

 

 

 

 

SN

 

 

SN

 

SC

 

Link

SC

 

Link

 

 

 

SP

 

 

SP

 

+P

 

 

+P

 

FE

TB1 User Terminals

 

FE

 

 

 

 

Use for momentary contacts

(Set Parameter

A1-03 to 3330)

NOTE: It is beyond the scope of this document to program the Z1000 drive for network communication control. Please refer to the Z1000 Technical Manual, (Document No. SIEP C710616 45) for this selection.

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