Yaskawa V1000 User Manual

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YASKAWA AC Drive-V1000 Option

PROFINET

Installation Manual

Type SI-EP3/V

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. TOEP YEACOM 06A

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . .12 5 INSTALLATION PREPARATION . . . . . . . . . . . . . . . . . . . . .17 6 PROCEDURE A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 7 PROCEDURE B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 8 NETWORK TOPOLOGY AND CONNECTIONS. . . . . . . . . .41 9 OPTION DRIVE PARAMETERS . . . . . . . . . . . . . . . . . . . . . .43 10 WEB INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 11 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 12 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

This Page Intentionally Blank

4	YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for the PROFINET option:

PROFINET Option

					Yaskawa AC Drive	Read this manual first.
					V1000-Series Option	The installation manual is packaged with the option


					SI-EP3/V PROFINET Installation Manual	and contains information required to install the option,
					SI-EP3/V PROFINET Installation Manual	and contains information required to install the option,
					Manual No.: TOEP YEACOM 06	verify operation, and set up related drive parameters.



					Yaskawa AC Drive	The technical manual contains detailed information



						about the option pertaining to communication
					V1000-Series Option	protocols, and supported features and messaging. In
					SI-EP3/V PROFINET Technical Manual	the U.S., access; http://www.yaskawa.com to obtain
					Manual No.: SIEP YEACOM 06	the Technical Manual. Customers in other areas should
						contact a Yaskawa representative.

Yaskawa Drive

STOP

V1000

(Hz)

(A)

(V)

Yaskawa AC Drive

V1000 Quick Start Guide

Manual:TOEP C710606 47

Yaskawa AC Drive

V1000 Technical Manual

Manual No.: SIEP C710606 18

The drive manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information.

The manuals also include important information about parameter settings and drive tuning.

Access these sites to obtain Yaskawa instruction manuals; U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com

Other areas: contact a Yaskawa representative.

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

1 Preface and Safety

Yaskawa AC Drive

V1000 NEMA Type 4X/IP66

Installation Manual

Manual No.: TOBP C710606 35

This manual contains basic information required to install the V1000 NEMA Type 4X/IP66 drive. Carefully review this manual along with the

Quick Start Guide accompanying the NEMA Type 4X/IP66.

Terms

Note: Indicates supplemental information that is not related to safety messages Drive: Yaskawa AC Drive V1000-Series

Option: Yaskawa AC Drive V1000-Series SI-EP3/V PROFINET option H: Indicates an engineering unit for hexadecimal number format

1012: Indicates a drive feature or function that is only available in drive software version 1012 or greater

Registered Trademarks

• All trademarks are the property of their respective owners.

6	YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

1 Preface and Safety

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates an equipment damage message.

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

1 Preface and Safety

■General Safety

General Precautions

•The diagrams in this section may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual.

•Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

•The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

•When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operator is responsible for injuries or equipment damage caused from failure to heed the warnings in the manual.

NOTICE

Do not expose the drive or option to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

Do not modify the drive or option circuitry.

Failure to comply could result in damage to the drive or option and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

8	YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

1 Preface and Safety

■Option Unit Warning Labels

Warning information is displayed on the option unit as shown in the figure below. Follow all warnings and safety instructions when using the product.

Lire le manuel avant l'installation.

Attendre 5 minutes apres la coupure de l'alimentation, pour permettre la decharge des condensateurs.

Pour repondre aux exigences, s assurer que le neutre soit relie a la terre, pour la serie 400V.

■Warning Contents

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

2 Product Overview

About This Product

The SI-EP3/V option connects the V1000 drive to a PROFINET network and facilitates the exchange of data.

This manual explains the handling, installation and specifications of this product.

The SI-EP3/V option is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while providing interchangeability of like components from multiple vendors.

By installing the option to a drive, it is possible to do the following from a PROFINET master device:

•Operate the drive

•Monitor the operation status of the drive

•Change parameter settings.

SI-EP3/V is PROFINET Conformance Class A certified.

Applicable Models

This option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive		Software Version <1>
CIMR-VAAA
CIMR-VABA		1012
CIMR-VAFA		1012
CIMR-VAJA
CIMR-VALA
CIMR-VAGA		508
CIMR-VAHA		508
CIMR-VAHA
<1> See “PRG” on the drive nameplate for the software version number.

10	YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

3 Receiving

Please perform the following tasks after receiving the option.

•Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.

•Verify receipt of the correct model by checking the model number printed on the option nameplate (Refer to Top Views of Option on page 12 for nameplate positioning).

•Contact your supplier if you have received the wrong model or the option does not function properly.

Option Package Contents

Description:

Option Unit

Ground Wires

Installation Manual

MANUAL

Quantity:

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

4 Option Components

SI-EP3/V PROFINET Option

Option with cover attached

Option Underside	Option with cover removed
CN5 connector port		S
		S
						D
					EP3/V-SI 00000000000000	E
					EP3/V-SI 00000000000000
					1XXX	F
						F
R
						G
H						H
						I
			O	L
	Q	P	N M	K	J

A	– LED (MS) <1>	K	– Port 2 LED (10/100) <1>
B	– LED (NS) <1>	L	– Port 2
C	– Option cover	M	– Port 2 LED (LINK/ACT) <1>
D	– PROFINET PCB	N	– Port 1 LED (10/100) <1>
E	– Screw hole (attaching option cover)	O	– Port 1
F	– Nameplate	P	– Port 1 LED (LINK ACT) <1>
G	– Functional Earth cable connection (FE)	Q	– PROFINET cable connection
H	– Mounting tabs	R	– Option connector (CN5)
I	– Ground wire <2>	S	– Option Firmware Label
			(VST)
J	– Pass-through hole for ground wire

<1> Refer to Option LED Display on page 14 for details on the LEDs.

<2> Ground wires are packaged loose inside the option packaging and must be connected during installation.

Figure 1 Top Views of Option

12	YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

4 Option Components

Dimensions with Option AddedIP00/IP20 Open Chassis and IP20/NEMA Type 1

The installed option adds 27 mm (1.06 in.) to the total depth of the drive.

27 mm (1.06 in.)

Figure 2 Dimensions

Terminal CN1

The communication connector on the option is a modular, dual port, RJ45 female communication connector designated CN1. CN1 is the connection point for a customer supplied male Ethernet network RJ45 CAT5e (STP) communication cable.

RJ45 CAT5e Female

Communication Cable

Ports 1 and 2

RJ45 CAT5e

Network

Communication Cable

Figure 3 RJ45 Connections

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

4 Option Components

Table 2 Male 8-way Ethernet Modular Connector (Customer-Supplied)

Male EtherNet 8-Way Modular Connector	Pin	Description
	1 (Pair 2)	Transmit data (TXD) +
	2 (Pair 2)	Transmit data (TXD) -
	3 (Pair 3)	Receive data (RXD) +
	4 (Pair 1)	Not used <1>
	5 (Pair 1)	Not used <1>
	6 (Pair 3)	Receive data (RXD) -
	7 (Pair 4)	Not used <1>
	8 (Pair 4)	Not used <1>

<1> Not used for 10 Mbps and 100 Mbps networks.

Option LED Display

The option has six LEDs:

Bi-color Status LEDs:

•Module status (MS) red/green

•Network status (NS) red/green

Ethernet LEDs (2 each):

•Network speed-10/100 yellow

•Link status and network activity-Link/Act green

The operational states of the option LEDs after the power-up diagnostic LED sequence is completed are described in Table 3. The states with a number in parenthesis are the number of pulses of 250 ms on, 250 ms off cycles, followed by 500 ms off, then repeating the cycle. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying LED states.

14	YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

				4 Option Components
		Table 3 Option LED States

Name	Indication		Operating Status	Remarks
Name	Color	Status	Operating Status	Remarks
	Color	Status
	–	OFF	Power supply OFF	Power is not being supplied to the
	–	OFF	Power supply OFF	drive.
				drive.
	Green	ON	Option operating	The option is operating normally and
	Green	ON	Option operating	initialization is complete.
				initialization is complete.
	Green	Flashing (1)	Diagnostics	Diagnostic data available.
MS	Green	Flashing (2)	Configuration tool	Identified by a configuration tool.
MS			Default MAC or fatal error	Default MAC address has been
(visible				Default MAC address has been
(visible	Red	ON		programmed or the option has
through	Red	ON	occurred.	programmed or the option has
through			occurred.	detected an unrecoverable error.
drive cover)				detected an unrecoverable error.
drive cover)	Red	Flashing (1)	Configuration error (non-fatal)	Configuration error.
	Red	Flashing (1)	Configuration error (non-fatal)	Configuration error.
	Red	Flashing (2)	No IP (non-fatal)	No IP address assigned.
	Red	Flashing (3)	No station name (non-fatal)	No station name assigned.
	Red	Flashing (4)	Init failure (non-fatal)	Failed to initialize module.
	Green/	Flashing	Option self-test	The option is in self-test mode.
	Red	Flashing	Option self-test	The option is in self-test mode.
	Red
	–	OFF	Offline or Power supply OFF	–
	Green	ON	Connected	Connection established with I/O
	Green	ON	Connected	controller and in RUN mode.
NS				controller and in RUN mode.
NS	Green	Flashing	Connected and stopped	Connection established with I/O
(visible				Connection established with I/O
(visible				controller and in STOP mode.
through				controller and in STOP mode.
through	Red	ON	BUS fault	Unrecoverable BUS fault.
drive cover)	Red	ON	BUS fault	Unrecoverable BUS fault.
	Red	Flashing (1)	Lost communication	Host communication is temporarily
	Red	Flashing (1)	Lost communication	lost.
				lost.
	Red	Flashing (2)	Lost link	No link detected to network.
10/100	Yellow	OFF	10 Mbps is established	–
(visible at
(visible at
RJ45 cable	Yellow	ON	100 Mbps is established	–
ports)
LINK/ACT	Green	OFF	Link is not established	–
(visible at	Green	ON	Link is established	–
RJ45 cable	Green	Flashing	Link is established and there is	–
ports)			Link is established and there is
ports)			network activity
			network activity

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

4 Option Components

■Power-Up Diagnostics

An LED test is performed each time the drive is powered up. The initial boot sequence may take several seconds. After the LEDs have completed the diagnostic LED sequence, the option is successfully initialized. The LEDs then assume operational conditions as shown in

Table 3.

Table 4 Power-Up Diagnostic LED Sequence

Sequence	Module Status (MS)	Network Status (NS)	Time (ms)
1	Green	OFF	250
2	Red	OFF	250
3	Green	OFF	-
4	Green	Green	250
5	Green	Red	250
6	Green	OFF	-

16	YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

5 Installation Preparation

Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Disconnect all power to the drive, wait at least five minutes after all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor remains charged after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc.

WARNING

Electrical Shock Hazard

Do not remove the option cover while the power is on.

Failure to comply could result in death or serious injury.

The diagrams in this section may include options and drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.

Do not touch circuit boards while the power to the drive is on.

Failure to comply could result in death or serious injury.

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

5 Installation Preparation

WARNING

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

NOTICE

Damage to Equipment

Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards.

Failure to comply may result in ESD damage to circuitry.

Never shut the power off while the drive is running or outputting voltage.

Failure to comply may cause the application to operate incorrectly or damage the drive.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Properly connect all pins and connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.

Failure to comply may result in damage to the option.

18	YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

5 Installation Preparation

Prior to Installing the Option

Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive functions normally without the option installed. Refer to the product manual packaged with the drive for information on wiring and connecting the drive.

Choosing the Correct Installation Procedure

The installation procedure differs between NEMA 4X and IP00/IP20 enclosure types. The enclosure type is identified within the drive model number. Refer to STEP 1. and Figure 6 on page 20 to identify the drive enclosure type.

1.Locate the drive model number using Figure 4 and Figure 5. Record the model number for use in STEP 2.

Model Number

Location

Figure 4 Model Number Location: IP00/IP20 Open Chassis and IP20/NEMA Type 1 Enclosure

CIMR-VUBA00012GAA 200V 1PHASE 12 0A/11.0A

Model Number

Location

Figure 5 Model Number Location: NEMA 4X Enclosures

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

5 Installation Preparation

2.Use Figure 6 to find the digit within the model number that identifies the enclosure type. Record the enclosure type for use in STEP 3.

CIMR - V U 2

0001

Drive

V1000

Customized

No.

Design

Series

Specifications

Revision

Standard model

Order

No.

Region

Code

No.

Enclosure Type

Japan

IP00/Open-Chassis

China

IP20/Open-Chassis

Europe

Asia

IP20/NEMA Type 1

USA

NEMA 4X/IP66 <1>

No.

Environmental

IP20/Finless <2>

Specification <3>

No.

Voltage Class

Standard

1-phase, 200-240 Vac

IP00/Finless <2>

Humidityand

dust-resistant

3-phase, 200-240 Vac

Oil-resistant

3-phase, 380-480 Vac

Drive capacity

Vibration-resistant

<1> Refer to manual TOBPC71060635 for more information on these models. <2> Refer to manual TOBPC71060621 for more information on these models.

<3> Drives with these specifications do not guarantee complete protection for the specified environmental condition.

Figure 6 Drive Enclosure Type Identification

3.Use the enclosure type digit recorded from STEP 2. and Table 5 to select the correct installation Procedure A on page 22 or Procedure B on page 33.

Table 5 Installation Procedure by Enclosure Type

Model Number-Enclosure Type Digit	Drive Enclosure Type	Installation Procedure
A, B	IP20/Open-Chassis	Procedure A on page 22
F	IP20/NEMA Type 1 <1>	Procedure A on page 22
G	NEMA Type 4X/IP66	Procedure B on page 33

<1> Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity.

20	YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

5 Installation Preparation

4.Tool requirements. Select tools for your enclosure type and model, refer to

Table 6. Next, go to the chosen installation Procedure A on page 22 or Procedure

B on page 33 from STEP 3.

Note: Tools required to prepare the option cables for wiring are not listed in this manual.

Table 6 Tool Requirements

Model Number	Drive Enclosure Type	Drive Capacity	Tools
Enclosure Type Digit	Drive Enclosure Type	Drive Capacity	Tools
Enclosure Type Digit
A, B	IP20/Open-Chassis		Phillips screwdriver -
F	IP20/NEMA Type 1	All	M3 metric/#1, #2 U.S. standard
F	IP20/NEMA Type 1		size <1>
			size <1>
		2A0030G/H
		2A0040G/H
		2A0056G/H	10 mm socket wrench
		2A0069G/H	Phillips screwdriver -
		4A0018G/H	M3 metric/#1, #2 U.S. standard
G	NEMA Type 4X/IP66	4A0023G/H	size <1>
G	NEMA Type 4X/IP66	4A0031G/H
		4A0038G/H
			8 mm socket wrench
		Other capacities	Phillips screwdriver -
		Other capacities	M3 metric/#1, #2 U.S. standard
			M3 metric/#1, #2 U.S. standard
			size <1>

<1> Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.

YASKAWA TOEP YEACOM 06A V1000 Option PROFINET SI-EP3/V Installation Manual

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