Yaskawa J7, J1000 User Manual

0 (0)

Product Transition Guide – J7 to J1000

Product Transition Guide

J7 to J1000

Doc#: PL.J1000.01

Copyright Yaskawa Electric America, Inc.2008

www.yaskawa.com

August 1, 2008

1 of 19

Product Transition Guide – J7 to J1000

Subject: Transition Guide

Product: J1000

Document: PL.J1000.01

 

 

 

 

 

Title: Product Transition Guide – J7 to J1000

 

 

 

 

 

 

 

 

 

 

 

Table of Contents

 

 

1.0

APPLICABLE DRIVES ………………………………………………………………..

3

2.0

DRIVE REPLACEMENT CHECKLIST ………………………………………………

4

3.0

RATINGS SUMMARY …………………………………………………………………

5

4.0

TERMINALS ……………………………………………………………………………

6

 

4.1

Main Circuit Terminals ………………………………………………………..

6

 

4.2

Control Terminals, Signal Levels …………………………………………..

6

 

4.3

DIP Switches …………………………………………………………………...

7

 

4.4

Main Terminal Size / Electric Wire Differences ………………………….

7

 

4.5

Control Terminal and Wire Sizes …………………………………………...

9

5.0DIMENSIONS…………………………………………………………………...……... 10

6.0OPTION REPLACEMENTS …………………………………………………………. 11

7.0PARAMETER SETTINGS ……………………………………………………………. 12

7.1

Parameter Correspondence for Drive Replacement ………………...….

12

7.2

Parameter Differences ………………………………………………………..

18

7.3

Special Software Replacement ………………...…………………………...

18

8.0REVISION HISTORY …………………………………………………………………. 19

9.0 REFERENCES ………………………………………………………………………… 19

Doc#: PL.J1000.01 Copyright Yaskawa Electric America, Inc.2008

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August 1, 2008

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Product Transition Guide – J7 to J1000

Subject: Transition Guide

Product: J1000

Document: PL.J1000.01

 

 

 

Title: Product Transition Guide – J7 to J1000

 

 

 

 

1.0 Applicable Drives

This document describes the substitution of the following drives:

Original Drive: CIMR-J7xMxxxx, CIMR-J7xUxxx, or JDxxxx

Spec:

xxxx0 (IP20)

Software Version:

Standard: 001x, 002x

Replacement: CIMR-JUxAxxxxBxx

 

Spec:

CIMR-JUxAxxxxBxx (A-Standard model)

Software Version:

PRG: 10xx

This replacement J1000 drive must be selected using the J1000 Heavy Duty rating.

The description is not valid for drives with other specifications or firmware installed.

Doc#: PL.J1000.01 Copyright Yaskawa Electric America, Inc.2008

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August 1, 2008

3 of 19

Product Transition Guide – J7 to J1000

Subject: Transition Guide

Product: J1000

Document: PL.J1000.01

 

 

 

 

 

 

 

 

Title: Product Transition Guide – J7 to J1000

 

 

 

 

 

 

 

 

 

 

2.0 Drive Replacement Checklist

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

Checkpoints

 

Checked?

 

 

 

 

Digital Operator Panel

 

 

 

 

 

 

Does the digital operator panel need to be mounted in the same location as

 

 

 

 

 

before?

 

 

 

 

 

 

 

- If necessary, attempt to mount the operator panel at the same location as

 

 

 

 

 

before.

 

 

 

 

 

Basic

 

Was a remote operator connected to the old unit?

 

 

 

 

 

 

- If so, do not attempt to connect the old remote operator panel to the J1000.

 

 

 

 

 

Refer to part 6 of this document for option replacements.

 

 

 

 

 

Special Specifications

 

 

 

 

 

 

Check the installed drive’s specifications to make sure that it is compliant with the

 

Hardware

 

 

 

standard specifications (no special firmware, etc.).

 

 

 

 

 

Wire Length

 

 

 

 

 

 

 

In the J7 drive, the main terminals are located at the top of the drive. The J1000

 

 

 

Main and

 

drive has all main terminals located at the bottom of the drive. Check to assure

 

 

 

Control

 

that all cables are long enough to be connected without tension to the new drive.

 

 

 

 

Main Circuit Wires and Terminal Specifications

 

 

 

 

Terminals

 

 

 

 

 

 

Compare the occupied terminals of the old drive to the new drive’s terminals

 

 

 

 

 

(shape, size, etc.). Check that all wires fit in the new drive’s terminals, refer to part

 

 

 

 

 

4 of this document.

 

 

 

 

 

 

Check Software Version or for Special Software

 

 

 

 

Software

 

Check the software number in the old drive to be sure that it can be replaced by

 

 

 

 

the J1000 drive. Refer to part 7.3 of this document.

 

 

 

 

Version

 

 

 

 

 

 

- Ask your Yaskawa representative for help in identifying the software installed

 

 

 

 

 

 

 

 

 

 

on the drive that must be replaced and for additional replacement information.

 

Software

 

 

 

Check the Parameter Settings

 

 

 

 

 

Check the parameter settings of the J7 drive and perform a parameter transition to

 

 

 

Parameter

 

the new parameters following part 7 of this document. Contact your Yaskawa

 

 

 

 

 

representative if there is special software installed or if a parameter is not

 

 

 

 

 

mentioned in this document.

 

 

 

 

Communi-

 

Is an Option Card Installed?

 

 

 

 

 

Check if any communication card options are installed.

 

 

 

cation

 

- J7 options are NOT compatible with the J1000 drive and must be replaced.

 

 

 

Option

 

- Communication cable connectors from J7 options are compatible to the J1000

 

 

 

 

options without rewiring.

 

 

 

 

 

 

 

 

Options,

 

Reactors,

 

Is an AC Reactor or DC Link Choke Installed?

 

 

 

 

AC Reactors or DC Link Chokes installed on a J7 drive are compatible with the

 

Others

 

Chokes

 

 

 

 

J1000 drive.

 

 

 

 

 

Filters

 

Is an EMC Filter Installed?

 

 

 

 

 

Some EMC Filters installed on a J7 drive are compatible with the J1000 drive. For

 

 

 

 

 

details on filter replacements contact your Yaskawa representative.

 

 

 

 

 

Extension Cables

 

 

 

 

Cables

 

The extension cables for remote operation used on a J7 drive are compatible with

 

 

 

 

the J1000 drive. However, the remote operator and the remote operator interface

 

 

 

 

 

 

 

 

 

 

are not compatible with the J1000 drive and must be replaced.

 

For questions on installation, parameter settings or detailed parameter/ function descriptions see the instruction manual. Other technical questions should be referred to your Yaskawa representative.

Doc#: PL.J1000.01 Copyright Yaskawa Electric America, Inc.2008

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August 1, 2008

4 of 19

Yaskawa J7, J1000 User Manual

Product Transition Guide – J7 to J1000

Subject: Transition Guide

Product: J1000

Document: PL.J1000.01

 

 

 

Title: Product Transition Guide – J7 to J1000

 

 

 

 

3.0 Ratings Summary

 

 

 

 

 

 

 

 

<1>, <3>

 

 

 

 

 

 

 

 

 

 

 

 

Maximum

 

 

J7

 

 

 

 

J1000

 

 

Voltage

Motor

Model

Output

 

Output

Carrier

Model

Output

 

Output

Carrier

Class

Power

No.

Power

HP

Current

Frequency

No.

Power

HP

Current

Frequency

 

(kW)

J7xM x

(kVA)

 

(A)

(kHz)

JU x

(kVA)

 

(A)

(kHz)

 

 

 

0.1

B0P1

0.3

1/8

0.8

 

BA0001

0.3

1/8

0.8

 

 

Single

 

0.2

B0P2

0.6

1/4

1.6

 

BA0002

0.6

1/4

1.6

 

 

Phase

 

0.4

B0P4

1.1

1/2

3.0

10

BA0003

1.1

1/2

3.0

10

 

200 V

 

 

 

 

 

 

 

 

 

 

 

 

0.75

B0P7

1.9

3/4

5.0

 

BA0006

1.9

3/4 &

5.0

 

 

 

 

 

 

 

 

 

 

 

& 1

 

 

 

 

1

 

 

 

 

 

1.5

B1P5

3.0

2

8.0

7.5

BA0010

3.0

2

8.0

8

 

 

 

0.1

20P1

0.3

1/8

0.8

 

2A0001

0.3

1/8

0.8

 

 

 

 

0.2

20P2

0.6

1/4

1.6

 

2A0002

0.6

1/4

1.6

 

 

Three-

 

0.4

20P4

1.1

1/2

3.0

10

2A0004

1.1

1/2

3.0

10

 

 

0.75

20P7

1.9

3/4

5.0

 

2A0006

1.9

3/4 &

5.0

 

 

Phase

 

 

 

 

 

 

 

 

& 1

 

 

 

 

1

 

 

 

200 V

 

 

 

 

 

 

 

 

 

 

 

 

1.5

21P5

3.0

2

8.0

7.5

2A0010

3.0

2

8.0

8

 

 

 

 

 

 

2.2

22P2

4.2

3

11.0

2A0012

4.2

3

11.0

 

 

 

3.7

23P7

6.7

5

17.5

 

2A0020

6.7

5

17.5

 

 

 

 

0.2

40P2

0.9

1/2

1.2

 

4A0001

0.9

1/2

1.2

 

 

 

 

0.4

40P4

1.4

3/4

1.8

 

4A0002

1.4

3/4

1.8

 

 

Three-

 

0.75

40P7

2.6

1 &

3.4

 

4A0004

2.6

1 & 2

3.4

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

Phase

 

 

 

 

 

7.5

 

 

 

 

8

 

 

1.5

41P5

3.7

3

4.8

4A0005

3.7

3

4.8

 

400 V

 

 

 

 

 

2.2

42P2

4.2

3

5.5

 

4A0007

4.2

3

5.5

 

 

 

 

 

 

 

 

 

2.2

42P2

4,2

3

5,5

 

4A0009

5.5

4

7.2

 

 

 

 

3.7

43P7

6.6

5

8.6

 

4A0011

7.0

5

9.2

 

Doc#: PL.J1000.01 Copyright Yaskawa Electric America, Inc.2008

www.yaskawa.com

August 1, 2008

5 of 19

Product Transition Guide – J7 to J1000

Subject: Transition Guide

Product: J1000

Document: PL.J1000.01

 

 

 

Title: Product Transition Guide – J7 to J1000

 

 

 

 

4.0 Terminals

4.1 Main Circuit Terminals

Note: The J7 and J1000 drives may have different terminal sizes (depending on capacity); therefore, the terminals must be

carefully checked before replacement. The main terminal functionality has not been changed.

J7 Main

J1000 Main

Note

Terminals

Terminals

 

R / L 1

R / L 1

Power supply connection.

S / L2

S / L2

Note:

 

 

In the J7 drive the power supply terminals are located at the top of the drive. In the J1000

T / L 3

T / L 3

the power supply terminals are located at the bottom of the drive. Cables must fit without

 

 

tension (replace or extend if needed).

U / T1

U / T1

 

V / T2

V / T2

Drive Output

W / T3

W / T3

 

-

B1

Braking resistor or external braking chopper connection.

-

B2

Braking resistor connection.

+1

+1

DC Link Choke connection, DC Power Supply input.

+2

+2

 

+1

+1

DC Power Supply input, external braking transistor module connection.

 

 

Grounding Terminal: For 200 V class: 100 Ω or less

For 400 V class: 10 Ω or less

4.2 Control Terminals, Signal Levels

 

Terminal

 

Function

 

 

 

 

J7

 

J1000

 

 

 

 

 

 

 

 

S1

 

 

 

Multi-function input 1

 

 

 

 

(1: Run forward, 0: Stop)

 

 

 

 

 

 

 

 

S2

 

 

 

Multi-function input 2

 

 

 

 

(1: Run reverse, 0: Stop)

 

 

 

 

 

 

 

 

S3

 

 

 

Multi-function input 3

 

 

 

 

(J7: Fault Reset / J1000: Ext. Fault)

 

 

 

 

 

 

 

 

S4

 

 

 

Multi-function input 4

 

 

 

 

(J7: Ext. Fault / J1000: Fault Reset)

 

 

 

 

 

 

 

 

S5

 

 

 

Multi-function input 5 (Multi speed 1)

 

SC

 

 

 

Multi-function input common.

 

FS

 

+V

 

Analog input power supply.

 

FR

 

 

A1

 

 

Analog input 1

 

 

 

 

 

(Frequency Reference)

 

 

 

 

 

 

 

 

FC

 

 

AC

 

 

Analog input common.

 

MA

 

 

 

Change over contact output (NO).

 

 

 

 

(Fault)

 

 

 

 

 

 

 

 

MB

 

 

 

Change over contact output (NC).

 

 

 

 

(Fault)

 

 

 

 

 

 

 

 

MC

 

 

 

Change over contact output common.

 

AM

 

 

 

Analog output.

 

AC

 

 

 

Analog output GND

 

Signal Level

J7

J1000

Photo coupler isolation

Photo coupler isolation

+24 Vdc, 8 mA

+24 Vdc, 8 mA

 

+12 Vdc, max. 20 mA

 

+10.5 Vdc, max. 20 mA

0 ~ +10 Vdc (20 kΩ)

 

0 ~ +10 Vdc (20 kΩ)

0 or 4-20 mA (250 Ω)

 

0 or 4-20 mA (250 Ω)

 

0 V

Maximum Load

 

Maximum Load

250 Vac , 10 mA ~ 1A

 

250 Vac , 10 mA ~ 1A

30 Vdc, 10 mA ~ 1 A

 

30 Vdc, 10 mA ~ 1 A

 

 

 

0 ~ +10 Vdc,

 

0 ~ +10 Vdc,

Maximum 2 mA

 

maximum 2 mA

Resolution 8 Bit

 

Resolution 8 Bit

Doc#: PL.J1000.01 Copyright Yaskawa Electric America, Inc.2008

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