Yaskawa G5 User Manual

Eliminator

GPD515/G5 Software Option (VSG114676)

Part Number: CIMR-G5MXXXXXF-015 (1)

With this factory-installed FLASH software, the GPD515 / G5 becomes a configurable drive.

User Configurable software enhances the standard drive software with embedded functions. The drive may be operated as a standard off the shelf drive or may be configured to utilize the embedded functions. The functions can be configured to create the necessary control logic for many speed or torque control applications. It is possible to reduce the need for external control modules and PLC’s. Whole control systems may be integrated into a stand-alone GPD515 / G5 drive.

With this software, it is possible to read in information and output it into other functions from the following sources;

!All analog inputs

!All PG options

!Drive speed output

!Drive torque output

!Drive Hertz output

!Internal MOP

!Parameters

These sources can be input into the following functions that perform operations to change and control them. The following operations are available;

!Add, subtract, multiply and divide

!Change polarity

!Compare sources

!Absolute value

!PID

!Diameter calculator

!Scale information

!Switch between sources

The outputs from these functions can be connected to other functions or used to control the drive. The drive functions can be used to write information directly to the following drive controls;

!Analog outputs

!Speed reference

!Torque reference

!Multi-function outputs

!Digital Operator Monitors

This software provides the user the flexibility to configure their own logic and to change it when needed. It is one software flash that could replace many.

To better understand what this software can do it is necessary to understand the functions. It is also necessary to understand how to enter the configuration into the drive. The following sections of this manual will explain how to use and setup the functions.

This document is an addendum to Technical Manual TM4515, listing the effect of this software on the parameters in the drive and function descriptions in the manual.

(1) XXXXX refers to the base Model Number of the drive in which the software is installed.

Date: 07/01/04, Rev: 04-07

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TM.G5SW.015

Function Blocks - Quick Reference

Source

Term 13

Term 14

Term 16

Step

PG

Analog

13

Analog

14

Analog

16

MOP

25

26

Pulse

0e

MOP

Input

Input

Input

Input 1

Figure 2.1.1

Figure 2.1.2

P1-01

P1-02

P1-03

9c

P1-04

9d

P1-05

PG

Number

9a

Number

9b

Number

Number

Number

9e

Pulse

0f

Input

Input

Input

Input

Input

Input 2

Figure 2.1.3

Figure 2.1.4

Drive

Drive

Motor

10000

12

0

18

15

Torque

11

17

Output

Speed

Output

Figure 2.1.5

Figure 2.1.6

Figure 2.1.7

Figure 2.1.8

Figure 2.1.9

Read

46

Read

47

Memory 1

Memory 2

Figure 2.1.A

Operation

	30	+	32	3a	-	3c	50	X	52	5a	/	5c	Absolute	Change
													Value	Sign
	31			3b			51			5b
													40	41

Figure 2.2.1

70	Compare		70	Compare	70	Compare
71	70 <= 71	74	71	70 = 71	71	70 >= 71
72	False		72	75	72	76
				False		False
73	True		73	True	73	True
Figure 2.2.2
20			01	H1-0? = 80	04	H1-0? = 81
	Center
		22		03		06
	Winder
21			02		05
				Switch 1		Switch 2

Figure 2.2.6

Figure 2.2.7

Space

10

Figure 2.2.3

H1-0? = 85

42

43

Hold

Number

Figure 2.2.8

23	PID	24	60	Scale	61
Figure 2.2.4			Figure 2.2.5

Drive

ff

Drive

Drive

Accel/

Drive

Drive

Drive

fe

Max

19

80

81

82

Speed

Decel

Output 40

Output 41

Output 42

Torque

Figure 2.3.1

Figure 2.3.2

Figure 2.3.3

Figure 2.3.4

U1-50

Drive

U1-51

Drive

U1-52

U1-53

94

U1-54

Write

90

Analog

91

Analog

92

93

44

Monitor

Monitor

Monitor

Monitor

Monitor

Memory 1

Output 50

Output 51

95

U1-55

96

U1-56

97

U1-57

98

U1-58

99

U1-59

45

Write

Monitor

Monitor

Monitor

Monitor

Monitor

Memory 2

Figure 2.3.5

Figure 2.3.6

Date: 07/01/04, Rev: 04-07

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TM.G5SW.015

Function Block Setup - Quick Reference

Sheet 1 of 2

2.1 Sources				Connections
Figure	Description		Information	Input		Output		Setup
2.1.1	Analog Input 13		Terminal 13			13	Terminal 13 can not be reassigned
Analog	Analog Input 14		Terminal 14			14	Terminal 14 – H3-09 = 20: Eliminator T-14
Inputs	Analog Input 16		Terminal 16			16	Terminal 16 – H3-05 = 21: Eliminator T-16
			P2-02 = MOP Rate / second
2.1.2	MOP		P2-03 = MOP Max Percent			25	H1-xx = 82: MOP UP
MOP /			P2-04 = MOP Min Percent				H1-xx = 83: MOP DOWN
Step MOP	Step MOP		P2-05 = MOP Rst Percent			26	H1-xx = 84: MOP RESET
			P2-06 = MOP Step Rate
2.1.3	P1-01		Range 0 to 65535			9A
	P1-02		Range 0 to 65535			9B
Number	P1-03		Range 0 to 65535			9C
Inputs	P1-04		Range 0 to 65535			9D
	P1-05		Range 0 to 65535			9E
2.1.4	PG Channel 1		F1-01 = Pulses Per Rev.			0E	PG Option Card Required (PG-X2 or PG-W2)
Pulse
	PG Channel 2		P2-01 = Pulses input at 100 %			OF	PG-W2 Option Card Required
Inputs
			inverter speed ( Range 0 to 65535)
2.1.5	100 % Reference		10000 output value			12
10000
2.1.6	0 % Reference		0 output value			18
0
2.1.7			Percentage of Maximum Frequency
Drive	Output Reference					15
Output			0-10000 output value
2.1.8			Percentage of 100.00 Percent Torque
Torque	Torque Reference					11
			0-40000 output value
Output
2.1.9	Motor Speed		Available in PG and Vector modes
Motor						17
	Percentage		only
Speed
2.1.A	Read Memory 1		Reads the value written into memory			46		Reads Write Memory1
Read
	Read Memory 2		with the associated write memory.			47		Reads Write Memory 2
Memory
2.2 Operations				Connections
Figure	Description		Information	Input		Output		Information / Equation
	Addition		Input Value	30		32	30 + 31 = 32
			Input Value to add	31
	Subtraction		Input Value	3a		3c	3a - 3b = 3c
2.2.1			Input Value to subtract	3b
	Multiplication		Input Value	50		52	(50 x 51) / 10000 = 52
Math			Input Value to multiply by	51
	Division		Input Value	5a		5c	(5a x 10000) / 5b = 5c
			Input Value to divide by	5b
	Absolute Value		Same Input / Output Connector		40		Absolute Value of X
	Change Sign		Same Input / Output Connector		41		X times -1

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Function Block Setup - Quick Reference

Sheet 2 of 2

	2.2 Operations			Connections
	Figure	Description	Information	Input	Output		Information / Equation
			1st Value	70
			Compared to 1st Value	71
	2.2.2	Compare input 70	Value if True	73
			Value if False	72
	Compare	to input 71
			Output less or equal		74	70 <= 71 (True: 74 = 73) (False: 74 = 72)
			Output equal		75	70 = 71 (True: 75 = 73) (False: 75 = 72)
			Output greater or equal		76	70 >= 71 (True: 76 = 73) (False: 76 = 72)
	2.2.3	Enter Spaces	Used to enter spaces into a		10
	Space		configuration
			B5-02 PID Gain = P Gain
	2.2.4	PID	B5-03 PID I Time = I Bld Rate
			B5-04 PID I Limit = I Limit	23	24	B5-01 PID Mode = Disabled
	PID	23 = Error input
			B5-05 PID D Time = D Rate
			B5-06 PID Limit = Output Limit
	2.2.5		P1-08 = Scale Multiplier
		Scale	P1-09 = Scale Divisor	60	61	((60 X P1-08) / P1-09) + P1-10 = 61
	Scale
			P1-10 = Scale Bias
	2.2.6	Calculate Diameter	Line Speed Ref input	20		P1-06 = Diameter Filter Time
	Center		Diameter Filter Output		22
	Winder	with ratio output				P1-07 = Diameter Build Ratio
			Motor Speed Ref input	21
	2.2.7	Switch 1	Normally Open	01	03	Terminal ?	- H1-01 to 06 = 80: Switch 1 DI
			Normally Closed	02
	Internal
			Normally Open	04
	Switches	Switch 2			06	Terminal ?	- H1-01 to 06 = 81: Switch 2 DI
			Normally Closed	05
	2.2.8	Hold last input	Outputs input value until the Hold is
	Number		activated causing it to hold the last	42	43	Terminal ?	- H1-01 to 06 = 85: Number Hold
		value
	Hold		value read..
	2.3 Drive			Connections
	Figure	Description	Information	Input	Output		Information / Equation
	2.3.1	Frequency	Controls the drives output frequency
	Drive			ff		E1-04: Max Frequency Limits the drive output
		Reference to Drive	Range 0 to +/- 10000
	Speed
	2.3.2		Controls the Max output torque from			P2-10 = Max Torque Ref (limit)
	Drive Max	Torque Reference	the drive. Flux vector control only.	fe
						Sets Max torque limit L7-01: Fwd = L7-02: Rev
	Torque		Same as changing L7-01 and L7-02.
	2.3.3		Changes the acceleration and			Accel Time = (19 x C1-01) / 10000
	Accel /	Accel / Decel		19
			deceleration time. Accel = Decel			Decel Time = (19 x C1-02) / 10000
	Decel
	2.3.4	Contact Output 9	Connects terminal 9 to 10	80		H2-01 = 40: CONNECTION 80
	Drive	Trans Output 25	Sinks terminal 25 to 27	81		H2-02 = 41: CONNECTION 81
	Outputs	Trans Output 26	Sinks terminal 26 to 27	82		H2-03 = 42: CONNECTION 82
	2.3.5	Monitor 1 (U1-50)	Information can be passed to analog	90		H4-01 or H4-04 = 50: Case Monitor 1
		Monitor 2 (U1-51)	output terminals 21 and 23	91		H4-01 or H4-04 = 51: Case Monitor 2
	Analog /
		Monitor 3 (U1-52)		92
	Monitor
		Monitor 4 (U1-53)		93		Monitor Value = Input Value / 10
	Outputs
		Monitor 5 (U1-54)		94
	2.3.6	Write a value into	Store numerical data into running	44		Number Write 1
	Write	the Number Read
			memory. Two registers provided.	45		Number Write 2
	Memory	registers
Date: 07/01/04, Rev: 04-07			Page 4 of 27				TM.G5SW.015

1.0 Configuring The Function Blocks

User Configurable software allows the GPD515/G5 drive to be configured to a specific application. This is accomplished by internal drive functions that may be connected to provide the logic required. For the purposes of understanding and developing logic the internal functions have been reduced to function blocks. The function block diagrams indicate how they can be connected.

Some functions have required setup as multi-function selections to operate. Many functions have associated parameters to provide control. Developing a configuration involves choosing the functions required, connecting them for the required logic and setting the parameters that control the functions.

1.1 Developing a Configuration

Function blocks are simple block diagrams that indicate their function and how they are connected. The arrow like icons used for the input and output connectors indicate the direction information is moving. A connector number is shown within these icons. Figure 1.1 shows the anatomy of the three categories of functions as function blocks.

Source

Operation

Drive

Source

Convert

Drive

Input

#

#

Source

#

#

Output

Function

Function

Function

Output

Input

Output

Input

Figure 1.1

Connector

Connector

Connector

Connector

Using function blocks provides a way to develop configurations so they may be understood. From Figure 1.1 it is possible to see how the function blocks may be connected. Figure 1.2 demonstrates how the function blocks are connected.

Source

Operation

Drive

Connection

Connection

Source

Convert

Drive

Input

01

02

Source

03

04

Output

Function

Function

Function

Output

Input

Output

Input

Figure 1.2

Connector

Connector

Connector

Connector

In figure 1.2 a source input function sends information to the output connector 01. The information is passed through the connection to the input connector 02 of the operation. The operation reads this information and converts it sending the result to the output connector 03. The information is passed through the connection to the input connector 04. The drive output function directs the information to control the drive. All configurations follow this example. There can be more complex configurations with more operations but the basics are the same.

The information starts at a source. It is connected to the operations necessary to convert and control it. The information is then passed to the drive.

Developing a configuration for a drive requires selecting a data source and directing it through operations changing it to information that will provide the proper drive control and then

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TM.G5SW.015

connecting it to the drive function. Configurations can be complex with many sources and operations or as simple as selecting a source reference and connecting it to the drive function.

Once a configuration has been developed using the function blocks to convert source information, it is necessary to enter the configuration into the drive. Entering the configuration into the drive requires generating a configuration list. This list is a record of all connections starting with the beginning information and following the operations in the manner that they must be executed until the information is connected to the drive functions required.

1.2 Configuring The GPD515

Using figure 1.2 a configuration list can be generated by starting at the source output connector 01 and recording the number within it. Next record the number within the input connector 02 that it connects. Follow the information path in the manner that it must be executed. This will yield – 01,02,03,04. The configuration list of connector numbers must be entered into the drive in this sequence.

This software reserves twenty-two User Parameters for the purpose of configuring the GPD515 / G5 drive. The User Parameters are located under the Initialize menu option. Parameters A2-01 through A2-10 remain unchanged serving their standard function. Parameters A2-11 through A2-32 are used for configuring the drive. Configuring the drive requires entering the configuration list into these parameters.

To enter the configuration list into the drive start at A2-11 and enter the first two-connector numbers or the first connection. Enter the next two-connector numbers or the second connection in the next parameter A2-12 and continue this until the complete configuration list has been entered.

Using the configuration list developed for figure 1.2, User Parameter A2-11 will be set to 0102, which are the numbers of the first connection. A2-12 will be set to 0304, which are the numbers of the second connection. When the drive is returned to operation the configuration list will be executed in the sequence that it was entered. The sequence ends at the first 00 connector number, which is the default number for the user parameters. The User Parameter connector numbers are read in the sequence that they are entered. Each connector number results in an operation. Input connectors store the information that is connected to them. Output connectors execute a function to read the stored input connector information or to read information from the drive then the associated function is executed converting the information sending it to the output connector.

1.3 Setup of Functions

Some functions require being selected in the standard drive parameters before they will function. Many functions have parameters and multi-function inputs associated with them. Sections 2 explains the functions, their setup and controls. This information can also be found in the quick reference information. The parameters used for these purposes should be set when the configuration is entered into the GPD515 / G5. Only the parameters required for the current configuration need to be setup.

Date: 07/01/04, Rev: 04-07

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TM.G5SW.015

1.4 Configuring Examples

This software may be configured just using the quick references. The following examples will demonstrate that it is just a matter of selecting the needed functions and connecting them together. Once the configuration is finished just record the connector numbers in the sequence that starts at the source information and follows it through the operations in the manner that it must be converted util it is sent to the drive. Then input the connector numbers into the drive.

Example 1.4.1:

This configuration will provide a speed reference to the drive and a scaled display monitor for the machine operator.

	Terminal 13					U1-54
	Analog	13	60	Scale	61 94
						Monitor
	Input
	Terminal 13	13	ff	Drive
	Analog			Speed
	Input			Control

Figure 1.4.1

Configuration List 13,60,61,94,13,ff, 00

Configure the Drive A2-11 = 1360 A2-12 = 6194 A2-13 = 13ff A2-14 = 00XX

XX = Don’t Care

The scaling parameters must be set to control the value displayed by the monitor.

Example 1.4.2:

This configuration uses 2 multi-function inputs to select between the 3 analog inputs to be used as the speed reference.

Terminal 16
Analog
Input
		H10x : 81
Terminal 14	16	04
Analog	14	05
Input		Switch 2 DI
		H10x : 80
Terminal 13	06	01	ff	Drive
		03		Speed
Analog	13	02		Control
Input		Switch 1 DI

Figure 1.4.2

Configuration List 16,04,14,05,06,01,13,02,03, ff, 00

Configure the Drive A2-11 = 1604 A2-12 = 1405 A2-13 = 0601 A2-14 = 1302 A2-15 = 03ff A2-16 = 00XX

XX = Don’t Care

The multi-function and analog inputs must be setup. The drive will use terminal 13 as a reference with both switches off. When switch 1 is on via the multi-function input, terminal 14 becomes the reference. When both switches are on via the multi-function inputs, terminal 16 becomes the reference.

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1.5 Advanced Topics / Examples

The configuration entered in the A2 User Parameters is a sequence of numbers that are read back and executed by connector numbers. Each A2 parameter can contains one connection point or two connector numbers. Each connector number must be two digits. When the connector number is a single digit a 0 must be added to make it two. The leading zeros must be entered.

When a connector is read into the drive the function it represents is executed. Upon completion the next connector or two digit number is read and executed. This continues until a 00 is read or until all 22 A2 parameters or all 44 connector numbers have been executed.

The connectors are always read in sequence starting at the beginning and finishing at the end. The complete sequence is read each scan. The process starts over again on the next scan.

All operation input connectors store the connected input value without changing it. Because of this it is possible to connect values to all operation inputs before entering the output connector number into the sequence. When an operation output connector is read and executed the current stored input or last read values will be used and a new value is calculated and output. This must be considered when using an operation more than one time. Each time it is used all the inputs must only be in the sequence one time before the output is entered. After the output is entered it is possible to reuse the operation inputs but the output must be entered again before the end of the configuration sequence.

It is also possible to reduce the numbers required in the sequence by only entering an output one time when it is connected to several inputs. Once the output has been executed, the current value that will be passed to all input connectors is unchanged until the next output is executed. Therefore all input connectors that connect to an output may be entered into the configuration sequence after the output and before the next output. Outputs change the current value that will be passed. Inputs do not change the current or last output value.

Despite the flexibility provided with this software there are some configurations that may not be possible. The following examples demonstrate what has been covered in this section.

Date: 07/01/04, Rev: 04-07

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	Example 1.5.1:			This will function properly
	Term 13			+			+		ff	Drive
	Analog	13	30		32	30		32
										Speed
	Input
	Term 16		31			31
	Analog	16
	Input		3a	-	3c
	Term 14
	Analog	14	3b
	Input
	Figure 1.5.1

Example 1.5.2: This will not function as intended

Configuration List 13,30,16,31,16,3a,14,3b,32,30,3c,31,32,ff

Configure the Drive
A2-11 = 1330	A2-15	= 3230
A2-12 = 1631	A2-16	= 3c31
A2-13 = 163a	A2-17	= 32ff
A2-14 = 143b	A2-18	= 00XX

XX = Don’t Care

Term 13

Analog 13 30

Input

31

Term 16

Analog 16

Input

30

Term 14

Analog 14 31

Input

Figure 1.5.2

+

+

32

30

32

ff

Drive

Configuration List

+

Speed

13,30,16,31,16,30,14,31,32,30,32,31,32,ff

31

Configure the Drive

A2-11 = 1330

A2-15

= 3230

32

A2-12 = 1631

A2-16

= 3231

A2-13 = 1630

A2-17

= 32ff

A2-14 = 1431

A2-18

= 00XX

XX = Don’t Care

In this example output 32 will provide the value from the last execution to both connected inputs.

	Example 1.5.3			This will function properly
	Term 13	13	30	+	32	3a	-	3c	ff	Drive
	Analog
										Speed
	Input
	Term 16		31			3b
		16
	Analog
	Input		30	+	32
	Term 14	14
	Analog		31
	Input
	Figure 1.5.3

Configuration List

13,30,16,31,32, 3a,16,30,14,31,32,3b,3c,ff

Configure the Drive
A2-11 = 1330	A2-15	= 1431
A2-12 = 1631	A2-16	= 323b
A2-13 = 323a	A2-17	= 3cff
A2-14 = 1630	A2-18	= 00XX

XX = Don’t Care

Example 1.5.4

Figure 1.5.1 above can be reduced as shown

Reduced List Figure 1.5.1 13,30,16,31,3a, 14,3b, 32, 30, 3c, 31, 32, ff

Configure the Drive
A2-11 = 1330	A2-15	= 303c
A2-12 = 1631	A2-16	= 3132
A2-13 = 3a14	A2-17	= ff00
A2-14 = 3b32	A2-18	= XX

Figures 1.5.2 and 1.5.3 cannot be reduced. The common output 16 must be input to the addition function for each execution since a function will use the last value input for each execution. If output 16 was connected to input 31 on both addition functions it could be reduced since input 31 would remain the same for both executions.

Date: 07/01/04, Rev: 04-07

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TM.G5SW.015