Yamato Scientific RE510 Evaporators, Rotary User Manual

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ROTARY EVAPORATOR

RE210

RE510

First Edition

Thank you for your Yamato Scientific RE Series Rotary Evaporator purchase.

For best test date, we recommend you purchase our BM series Water Bath. Please call Yamato Scientific for more details.

Read and apprehend the important warnings in this instruction manual prior to use.

Yamato Scientific

Table of Contents

1.

Specifications.....................................................................................................................................

1

2. Safety Information…………………………………………………………………..……………..2-5

 

 

SAFETY SYMBOLS…………………………………………….………….……………….2

 

 

SAFETY PRECAUTIONS……………………………………………………..…………..3-4

 

 

HAZARDOUS MATERIAL…………………………………………………………...………5

 

3.

Identification of Parts .....................................................................................................................

6-8

 

WITH CONDENSER A………………………………………………………………….….6

 

 

WITH CONDENSER B…………………………………………………………….…...….7

 

 

WITH CONDENSER C…………………………………………………………….……….8

 

4.

Installation/Assembly ...................................................................................................................

9-20

 

RE210………………………………………………………………………..….……9-10

 

 

RE510………………………………………………………………………..….………11

 

 

RE210 AND RE510 STEAM DUCT………………………………………….………….12

 

 

RE210 AND RE510 GLASSWARE………………………………………………....13-16

 

 

ARM JACK FOR RE210……………………………………………………….…...……17

 

 

LIFT FOR RE510…………………………………………………………….…….…....18

 

 

CONNECTING THE VACUUM HOSE AND WATER SUPPLY………………….…..….…..19

 

 

POWER REQUIREMENTS…………………………………………………………..…….20

 

5. How To Operate ...............................................................................................................................

21

6.

Troubleshooting Guide ...................................................................................................................

22

 

PROBLEM SOLVING CHART……………………………………………………………..22

 

7.

Wiring Diagram ...........................................................................................................................

23-24

 

RE210………………………………………………………………………..…………23

 

 

RE510………………………………………………………………………..…………24

 

8.

Replacement Parts...........................................................................................................................

25

9.

After Sale Service and Warranty ....................................................................................................

26

 

REQUEST FOR REPAIR………………………………………………………………….26

 

1. Specifications

Type

 

RE210

 

 

RE510

Rotation Speed

*1

 

20-180rpm

 

 

Accuracy of display

 

-

 

±3rpm(at 20-180rpm)

rotation speed

*1

 

 

 

 

 

 

 

 

Drive system

 

 

Worm gear system

 

Rotation speed

 

 

-

 

 

Digital

display system

 

 

 

 

 

 

 

 

 

 

 

Resolution of rotation

 

-

 

 

1rpm

speed display

 

 

 

 

 

 

 

 

 

 

 

Glass Joint

 

24/40 Steam Duct or

29/38 Steam Duct

 

 

S35/20 Receiving Flask

 

 

 

 

 

Lift Mechanism

 

Arm jack

 

 

Manual

Motor

 

 

Sparkless Induction High Torque Motor

 

Glass set

 

 

Type A, Type B, Type C

 

Safety device

 

 

Overcurrent protection (fuse)

 

Exterior dimensions (W×D×H)*2

16.5×11.4×32.9 (inches)

 

16.5×13.4×24.0 (inches)

42×29×83.5 (cm)

 

 

42×34×61 (cm)

 

 

 

 

Weight

 

26.5 lb(12kg)

 

 

32.0 lb(14.5kg)

Power source (RE only)

 

AC230V±10%

50Hz

0.3A

 

 

 

●Evaporation Flask (opaque & frosted

24/40 or

29/38 )

 

 

2000ml/500ml/300ml/200ml/100ml

 

 

 

 

●Receiving Flask (opaque & frostedS35/20)

 

 

 

2000ml/500ml/300ml :

 

 

 

Option

 

●Joint (opaque & frosted)

 

 

 

 

24/40-24/40, 24/40-19/22, 24/40-14/20

 

 

 

 

 

 

29/42-29/38, 29/42-24/40,

29/42-19/38,

29/42-15/25,

 

 

●Trap Ball (opaque & frosted)

 

 

 

 

 

24/40-24/40, 24/40-19/22, 24/40-14/20

 

 

 

29/42-29/38, 29/42-24/40,

29/42-19/38,

29/42-15/25

Combination Options

●Water Bath

BM110/210/410

 

 

 

●Arm Jack

JK200

 

 

 

 

 

 

 

 

*1 The rotation speed indicates performance of the unit equipped with (A, B or C type) glass set in case of unloaded operation under rated power.

*2 Glass set is not included.

1

2. Safety Information

Safety Symbols

Safety Information

This instruction manual and our products apply various indications for safety. Ignoring these indications can cause such situations as listed below. Read and understand the following warning and caution signs in this manual prior to use.

WARNING

CAUTION

Indicates the possibility of serious or fatal injury (Note 1).

Indicates the possibility of injury (Note 2) or damage (Note 3) to the equipment.

(Note 1) Serious injury : Bodily harm by electric shock, bone fracture or poisoning which may require hospitalization.

(Note 2) Injury : Bodily harm by electric shock, bone fracture or poisoning which may not require hospitalization.

(Note 3) Damage : Any damage on equipment, facility, structure, etc.

Meaning of Graphic Indications

Shows warning or caution.

Specific contents are described aside each sign.

Shows users important information not to do.

Specific contents are described aside each sign.

Shows users important information sure to do.

Specific contents are described aside each sign.

2

Safety Information

Safety Precautions

If the motor overloads - Stop operation immediately.

If you continue operation under abnormal conditions, the motor will stop automatically. If the motor stops, turn the control knob to the minimum and turn off the power switch.

Overload condition exists when the motor surface temperature reaches more than 90 . A cause of motor overheating is seized ball bearings.

Never fail to ground the unit.

This unit uses a 3-conductor power cord (including ground wire). Be sure to ground the unit for safety.

Flammable chemicals.

This unit is not explosion proof. Do not use in flammable or explosive gas environments and do not evaporate explosive substances.

The flask clamp is very springy. Be careful not to break the glass apparatus.

The enclosed flask clamp is very springy to hold the glass apparatus firmly. Be careful not to break the glass.

Use a trap.

Use a trap when you decompress by hydraulic rotary vacuum pump. When you use our Handy Aspirator, fill to overflow.

Maintain the vacuum seal.

The vacuum seal is a consumable and should be replaced if a vacuum leak occurs.

The vacuum seal may be used without vacuum grease. For longer life use silicon vacuum grease placed on the ripped side of the seal.

3

Safety Information

Safety Precautions

Cleaning the exterior of the RE series evaporator

Do not use any volatile chemicals to clean the exterior of this unit. This could damage the color and shape. Wipe clean with a soft dry towel, etc.- Do not use a brush.

If the unit is not in use for a long period of time, disconnect the power supply.

If the unit is not in use for a long period of time, turn the power off and pull out the power cord for safety.

4

Safety Information

Hazardous Material

Do not use the unit in flammable or explosive gas environments of substances listed below. Do not evaporate explosive substances.

 

 

Nitroglycol, Nitroglycerin, Nitrocellulose, and other explosive nitric

 

 

esters.

 

Explosive

Trinitrobenzene, Trinitrotoluene, Picric acid, and other explosive nitro

Explosive

compounds.

Substance

 

Peracetic acid, Methyl ethyl ketone peroxide, Benzoyl peroxide, and

 

 

 

 

other organic peroxides.

 

 

Sodium azide, and other metallic azides

 

 

Metallic lithium, Metallic potassium, Metallic sodium, Yellow

 

Combustible

phosphorus, Phosphorus sulfide, Red phosphorus, Celluloid, Calcium

 

carbide, Lime phosphate, Magnesium powder, Aluminum powder,

 

Substance

 

and other combustible metal powders and sodium dithionite

 

 

 

 

(hydrosulfite).

 

 

Potassium chlorate, Sodium chlorate, Ammonium chlorate, and

 

 

other chlorates.

 

 

Potassium perchlorate, Sodium perchlorate, Ammonia perchlorate,

 

 

and other perchlorates.

 

 

Potassium peroxide, Sodium peroxide, Barium peroxide, and other

 

Oxidant

inorganic peroxides.

 

Potassium nitrate, Sodium nitrate, Ammonia nitrate, and other

 

 

 

 

nitrates.

 

 

 

 

 

Sodium chlorite and other chlorites.

Flammable

 

 

 

Calcium hypochlorite and other hypochlorites.

 

 

 

 

 

 

 

Ethyl ether, Gasoline, Acetaldehyde, Propylene Oxide, Carbon

 

 

disulfide, and other flammable substances with a flash point below

 

 

minus 30ºC.

 

 

Normal hexane, Ethylene oxide, Acetone, Benzene, Methyl ethyl

 

Ignitable

ketone, and other flammable substances with a flash point between

 

minus 30ºC and 0oC.

 

Substance

 

 

Methanol, Ethanol, Xylene, Pentyl acetate (amyl acetate), and other

 

 

 

 

flammable substance with a flash point between 0ºC and 30ºC.

 

 

Kerosene, Light oil, Turpentine oil, Isoamyl alcohol, Acetic acid, and

 

 

other flammable substances with a flash point between 30ºC and

 

 

65ºC

 

Combustible

Hydrogen, Acetylene, Ethylene, Methane, Ethane, Propane, Butane

 

Gas

and other flammable gas at 15 degree and under 1 atmosphere.

5

3. Identification of Parts

with Condenser A

RE210 (type A)

Vacuum Pipe

 

 

Cock

Cooling Water

Control Knob

 

 

 

Pipe

Motor

 

 

Opening to Pour

 

Flask Remover

Sample

 

 

 

 

 

Flask Clamp

Cooling Condenser (type A)

 

Evaporation Flask

 

 

Flask Clamp

 

 

Receiving Flask

 

 

Steam Duct Holder

 

 

Arm Jack

 

 

Stand

 

Water Bath BM210

RE510 (type A)

Digital Display of Rotation Speed

Manual Lift Knob Adjustment

6

Identification of Parts

with Condenser B

RE210 (type B)

Cooling Condenser Holder

Cooling Condenser (type B)

Condenser Connector

Cooling Condenser Holder Shaft

RE510 (type B)

7

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