Yaesu VX-3R User Manual

5 (1)

VHF/UHF

VERTEX STANDARD CO., LTD.

 

 

ULTRA-COMPACT DUAL-BAND TRANSCEIVER

4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan

VERTEX STANDARD

 

 

WITH WIDE BAND COVERAGE

US Headquarters

 

 

10900 Walker Street, Cypress, CA 90630, U.S.A.

 

VX-3R

YAESU EUROPE B.V.

 

 

P.O. Box 75525, 1118 ZN Schiphol, The Netherlands

YAESU UK LTD.

 

 

Unit 12, Sun Valley Business Park, Winnall Close

 

Technical Supplement

Winchester, Hampshire, SO23 0LB, U.K.

 

 

VERTEX STANDARD HK LTD.

 

 

Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,

 

Kwun Tong, Kowloon, Hong Kong

 

 

 

(

)

PTY., LTD.

©2007 VERTEX STANDARD CO., LTD. EH028M90A

VERTEX STANDARD AUSTRALIA

Normanby Business Park, Unit 14/45 Normanby Road

 

Notting Hill 3168, Victoria, Australia

 

 

 

 

 

 

Introduction

This manual provides the technical information necessary for servicing the VX-3R Ul- tra-Compact Dual-Band Transceiver.

Servicing this equipment requires expertise in handing surface-mount chip components. Attempts by non-qualified persons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in some countries.

Two PCB layout diagrams provided for each double-sided board in this transceiver. Each side of the board is referred to by the type of the majority of components installed on that side (“Side A” or “Side B”). In most cases one side has only chip components, and the other has either a mixture of both chip and leaded components (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded components only.

While we believe the information in this manual to be correct, VERTEX STANDARD assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated.

Important Note

This transceiver was assembled using Pb (lead) free solder, based on the RoHS specification.

Only lead-free solder (Alloy Composition: Sn-3.0Ag-0.5Cu) should be used for repairs performed on this apparatus. The solder stated above utilizes the alloy composition required for compliance with the lead-free specification, and any solder with the above alloy composition may be used.

Contents

 

Specification ..........................................................................................................................................

2

Exploded View & Miscellaneous Parts.............................................................................................

4

Block Diagram .......................................................................................................................................

5

Circuit Description ..............................................................................................................................

7

Alignment...............................................................................................................................................

9

Board Unit (Schematics, Layouts & Parts)

 

MAIN Unit .......................................................................................................................................................................

15

Filter Unit .........................................................................................................................................................................

31

SW Unit .............................................................................................................................................................................

35

VCO Unit ..........................................................................................................................................................................

39

1

Specifications

General

Frequency Ranges:

RX

0.5-1.8 MHz (AM Broadcast)

(USA Version)

 

1.8-30 MHz (SW Band)

 

 

30-76 MHz (50 MHz HAM)

 

 

76-108 MHz (FM)

 

 

108-137 MHz (Air Band)

 

 

137-174 MHz (144 MHz HAM)

 

 

174-222 MHz (VHF TV)

 

 

222-420 MHz (ACT1)

 

 

420-470 MHz (430 MHz HAM)

 

 

470-800(729) MHz (UHF TV)

 

 

(757-774) MHz (UHF TV)

 

 

800-999 MHz (GEN2; USA Cellular Blocked)

 

TX

144-146(148) MHz

 

 

430-440(450) MHz

Channel Steps:

5/9/8.33/10/12.5/15/20/25/50/100 kHz

Frequency Stability:

±5 ppm (–10 °C to +60 °C)

Repeater Shift:

±600 kHz (144 MHz)

 

±1.6/5.0/7.6 MHz (430 MHz)

Emission Type:

F2D, F3E, F2A

Antenna Impedance:

50 W

 

Supply Voltage:

Nominal: 3.7 V DC, Negative Ground

 

Operating: 3.7 ~ 7.0 V, Negative Ground (EXT DC Jack)

 

 

5.0 ~ 7.0 V, Negative Ground (EXT DC Jack w/Charging)

Current Consumption:

120 mA (Receive)

 

60 mA (Standby, Saver Off)

 

30 mA (Standby, Saver On, Save Ratio 1:2)

 

50 mA (Radio Band Receive)

 

100 μA (Auto Power Off)

 

1.3 A (1.5 W Tx , 144 MHz) 3.7 V DC

 

1.6 A (3 W Tx , 144 MHz) 6 V DC

 

1.2 A (1 W Tx , 430 MHz) 3.7 V DC

 

1.8 A (2 W Tx , 430 MHz) 6 V DC

Operating Temperature:

–20 °C to +60 °C

Case Size (W x H x D):

1.9” x 3.2” x 0.9” (47 x 81 x 23 mm) (W/O knob & antenna)

Weight:

4.6 oz (130 g) With FNB-82LI & antenna

Transmitter

RF Power Output:

1.5 W (@ 4.5 V AA x 3 or 3.7 V FNB-82LI 144 MHz)

 

3 W (@ 6 V or EXT DC 144 MHz)

 

1 W (@4.5 V AA x 3 or 3.7 V FNB-82LI 430 MHz)

 

2 W (@ 6 V or EXT DC 430 MHz)

 

Low 0.1 W (@ 4.5 V AA x 3 or 3.7 V FNB-82LI)

 

Low 0.3 W (@ 6 V or EXT DC)

Modulation Type:

Variable Reactance F2D , F3E, F2A

Maximum Deviation:

±5 kHz (F2D , F3E)

Spurious Emission:

At least 60 dB below (HIGH)

 

At least 50 dB below (LOW or less than 1 W)

Microphone Impedance:

2 k

2

Specifications

Receiver

Circuit Type:

AM, NFM: Double-Conversion Superheterodyne

 

WFM: Triple-Conversion Superheterodyne

 

AM Radio/FM Radio: Single-Conversion Superheterodyne

Intermediate Frequencies: 1st: 47.25 MHz (AM, NFM)

 

1st: 45.8 MHz (WFM)

 

1st: 130 kHz (AM Radio/FM Radio)

 

2nd: 450 kHz (AM, NFM)

 

2nd: 10.7 MHz (WFM)

 

3rd: 1 MHz (WFM)

Sensitivity:

3 μV for 10 dB SN (0.5-1.8 MHz, AM Radio)

 

3 μV for 10 dB SN (1.8-30 MHz, AM)

 

0.35 μV TYP for 12 dB SINAD (30-54 MHz, NFM)

 

1 μV TYP for 12 dB SINAD (54-76 MHz, NFM)

 

3 μV TYP for 12 dB SINAD (76-108 MHz, FM Radio)

 

1.5

μV TYP for 10 dB SN (108-137 MHz, AM)

 

0.2

μV for 12 dB SINAD (137-140 MHz, NFM)

 

0.16 μV for 12 dB SINAD (140-150 MHz, NFM)

 

0.2

μV for 12 dB SINAD (150-174 MHz, NFM)

 

1 μV TYP for 12 dB SINAD (174-225 MHz, NFM)

 

0.5

μV for 12 dB SINAD (300-350 MHz, NFM)

 

0.2

μV for 12 dB SINAD (350-400 MHz, NFM)

 

0.18 μV for 12 dB SINAD (400-470 MHz, NFM)

 

1.5

μV for 12 dB SINAD (470-540 MHz, WFM)

 

3 μV TYP for 12 dB SINAD (540-800 MHz, WFM)

 

1.5

μV TYP for 12 dB SINAD (800-999 MHz, NFM)

 

USA Version Cellular Blocked

Selectivity:

NFM, AM: 12 kHz/35 kHz (–6 dB /–60 dB)

 

WFM : 200 kHz / 300 kHz (–6 dB/–20 dB)

AF Output:

50 mW @ 8 for 10 % THD (@ 3.7 V)

 

100 mW @8 W for 10 % THD (@ 6 V)

Specifications are subject to change without notice, and are guaranteed within the 144 and 430 MHz amateur bands only. Frequency ranges will vary according to transceiver version; check with your dealer.

3

Exploded View & Miscellaneous Parts

RA0951900

NAME PLATE (YAESU)

 

 

RA095220A

 

 

CASE ASSY

RA0111400

RA0503600

RING NUT

LATCH NAIL

 

 

RA0947300

 

M3290048

ENCODER KNOB ASSY

 

 

MICROPHONE ELEMENT

 

 

 

 

RA094660A

 

RUBBER KNOB (PTT)

RA094680A

RA095230A

 

MIC CAP

 

RA0023500

KEY PAD

 

 

RING NUT(SMA)

M4090159

 

 

SPEAKER 0.5W/8-OHM

No.

VXSTD P/N

Description

Qty.

 

U9900220

FLAT HEAD TAPTITE-B 1.7X4NI #1

6

 

U9900068

PAN HEAD TAPTITE-B M2X4NI#3

3

 

U07125302

PAN HEAD SCREW M1.7X2.5NI#3

4

 

U9900156

PAN HEAD SCREW M2X11NI#3

1

 

U9900044

PAN HEAD TAPTITE-P 1.7X5NI#3 GUIDE

2

 

U44110002

PAN HEAD TAPTITE-B M2X10NI

2

 

RA0918600

SPECIAL SCREW (2.6X5X8)

1

 

U07240302

PAN HEAD SCREW M2X4NI#3

1

Non-designated parts are available only as part of a designated assembly.

RA0922600

FRAME

RA0922700

INTER CONNECTOR

RA0955400

MASK SHEET (EXT)

SW Unit

FILTER Unit

RA0966900

CONTACT HOLDER ASSY

RA0532100

 

STUD

 

RA0955500

SUPPORT

RA094690B

EXT CAP

 

 

 

RA0948400

 

 

 

RUBBER RING

 

 

 

RA094830A

 

 

 

HOLDER PLATE

 

 

 

 

 

 

 

 

 

 

 

 

 

RA0954400

 

 

 

 

 

 

SHIELD SHEET (LCD)

 

 

 

G6090181

 

 

 

LCD

 

 

 

RA0922500

 

 

 

LIGHT GUIDE

 

 

 

RA0952400

 

 

 

LCD SHEET

 

 

 

 

 

MAIN Unit

 

 

RA0965600

 

 

 

THERMAL CONDUCTOR

RA0950500

DOUBLE FACE (ANT)

 

 

RA0924200

 

HOLDER (ANT)

 

 

Q9000881

 

VCO Unit

BAR ANTENNA

RA0400300

SHIELD CASE VCO

RA0511800

SPONGE RUBBER (BOAD)

CP8973001

CHASSIS ASSY

RA0952500

 

 

MASK SHEET (CHA)

 

RA0963700

BATTERY COVER ASSY

4

Yaesu VX-3R User Manual

Block Diagram

5

Note

6

The VX-3R consists of a MAIN-UNIT, a FILTER-UNIT, a SW-UNIT, and a VCO-UNIT. The MAIN-UNIT contains the receiver front end, PLL IC, power and switching circuits, the CPU, audio ICs, and the power circuitry for the LCD, the IF, and audio ICs and the VCO-UNIT for transmit and receive local signal oscillation.

Receiver Signal Flow

The VX-3R includes four receiver front ends, each optimized for a particular frequency range and mode combination.

(1) Triplexer

Received 145 MHz signals, after passing through a lowpass filter to the VHF T/R switch circuit composed of diode switch D1052 (RLS135) and D1053 (1SV307).

Received 430 MHz signals, after passing through a lowpass filter to the UHF T/R switch circuit composed of diode switch D1050 (RLS135) and D1051 (1SV307).

(2) VHF Bands Reception

Received signals between 140 and 150 MHz pass through the Triplexer circuit, low-pass filter/high-pass filter circuit, VHF T/R switch circuit and protector diode D1003 (1SS362) before additional filtering by a band-pass filter prior to application to RF amplifier Q1003 (2SC5555). The amplified RF signal is pass through the band-pass filter to first mixer Q1020 (2SC5555). Meanwhile, VHF output from the VCO-UNIT is amplified by Q1048 (2SC5374) and applied through diode T/R switch D1038 (DAM222M) to mixer Q1020 (2SC5555) as the first local signal.

The 47.25 MHz intermediate frequency product of the mixer is delivered to the IF circuit.

The TUNE voltage from the CPU is amplified by DC amplifier Q1025 (NJU7007F3) and applied to varactors

D1011 (1SV325), D1012 (1SV325), D1013 (HVC369B), D1014 (1SV325), D1015 (1SV325), D1016 (HVC369B),

D1025 (1SV325), and D1026 (1SV325) in the variable frequency band-pass filters. By changing the electrostatic capacitance of the varactors, optimum filter characteristics are provided for each specific operating frequency.

(3) UHF Bands Reception

Received signals between 430 and 450 MHz pass through the Triplexer circuit, low-pass filter/high-pass filter circuit, UHF T/R switch circuit and protector diode D1002 (1SS326) before additional filtering by a band-pass filter prior to application to RF amplifier Q1002 (2SC5555). The amplified RF signal is pass through the band-pass filter, RF amplifier Q1013 (2SC5555) and band-pass filter to first mixer Q1019 (2SC5555). Meanwhile, UHF output from the VCO-UNIT is amplified by Q1056 (2SC5374) and applied through diode T/R switch D1039 (DAM222M) to mixer Q1019 (2SC5555) as the first local signal.

Circuit Description

The 47.25 MHz intermediate frequency product of the mixer is delivered to the IF circuit.

The TUNE voltage from the CPU is amplified by DC amplifier Q1025 (NJU7007F3) and applied to varactors

D1005, D1010, D1023, and D1024 (all HVC358B) in the variable frequency band-pass filters. By changing the electrostatic capacitance of the varactors, optimum filter characteristics are provided for each specific operating frequency.

(4) 47.25-MHz First Intermediate Frequency

The 47.25 MHz first intermediate frequency from first mixers is delivered from the first mixer to IF circuit. On the MAIN-UNIT, the IF for AM and FM-narrow signals is passed through diode switch D1030 (DAP222M) and 47.25 MHz monolithic crystal filter (MCF) XF1001 to narrow IF amplifier Q1030 (2SC4915) for input to IF IC Q1047 (NJM2552V) after amplitude limiting by D1033

(DA221M).

Meanwhile, a portion of the output of 11.7 MHz crystal X1001 is multiplied fourfold by Q1035 and Q1037 (both 2SC4915) to provide the 46.8 MHz second local signal, applied to the Narrow IF IC. Within the IC, this signal is mixed with the 47.25 MHz first intermediate frequency signal to produce the 450 kHz second intermediate frequency.

This second IF is filtered by ceramic filter CF1002 and amplified by the limiting amplifier within the Narrow IF IC before quadrate detection by ceramic discriminator CD1001.

Demodulated audio is output from pin 11 of the Narrow IF IC through narrow mute analog switch Q1068

(2SJ364).

The resulting audio is amplified by AF amplifier Q1005 (NJM2151AV), and output through MIC/EAR jack J1004 to internal speaker SP1001 or an external earphone.

Transmitter Signal Flow

(1) 145 MHz Band Transmit/Receive Switching

Closing PTT switch S3003 on the SW-UNIT pulls the base of Q1011 (DTA144EM) low, causing the collector to go high. This signal is input to pin 44 (PTT) of CPU Q1095 (HD64F2266TF13V), allowing the CPU to recognize that the PTT switch has been pushed. When the CPU detects closure of the PTT switch, pin 70 (TX/RX) goes high. This control signal switches Q1069 (RN4985) to produce the TX control signal that activates Q1071 (2SA2029). At the same time, PLL division data is input to PLL IC Q1041 (MB15A01PFV1) from the CPU, to disable the receiver power saver. Also, switching Q1070 (EMG2) to disable the receiver circuits. Then causing the red side of BUSY/ TX lamp D1009 (CL-165HR/YG) to light.

7

Circuit Description

(2) Modulation

Voice signal input from either built-in microphone MC1001 on MAIN-UNIT or external jack J1004 on the MAIN-UNIT is pre-emphasized by C1056 and R1033, and processed by microphone amplifier Q1010 (NJM3403AV), IDC (instantaneous deviation control) circuit Q1010 (NJM3403AV) to prevent over-modulation, and active low-pass filter Q1010 (NJM3403AV).

During CTCSS operation, the voice signal is mixed with the TONE ENC subaudible tone signal from pin 43 of the CPU and delivered to the VCO. During DTMF operation, the DTMF tones from pin 55 of the CPU are input to the IDC stage.

(3) 145 MHz Band Transmission

Modulating audio passes through deviation setting D/A converter Q1017 (M62364FP) to VHF MOD of the VCOUNIT mounted on the MAIN-UNIT. This signal is applied to varactor D4005 (HSC277TRF) in the tank circuit of VHF VCO Q4004 (MT3S36FS), which oscillates at the desired VHF transmitting frequency. The modulated VCO signal is buffered by amplifier Q4006 (MT3S36FS) and Q1048 (2SC5374) and delivered through VHF T/R diode switch D1038 to the MAIN-UNIT. The modulated low-level VHF transmit signal from the VCO is passed through diode switch D1040 (DAN222M) to amplifier Q3001 (2SC5374). The modulated VHF transmit signal from the VCO is amplified by Q3001 (2SC5374) and RF power amplifier Q3003 (2SC5226) up to 0.3 or 3 W (depending on the power source). The RF output passes through TX diode switch D1052 (RLS135). RF output is passed by T/R switch and low-pass filter to suppress harmonics and spurious products before output to the antenna at the antenna terminal.

(4) 435 MHz Band Transmission

Modulating audio passes through deviation setting D/A converter Q1017 (M62364FP) to UHF MOD of the VCOUNIT mounted on the MAIN-UNIT. This signal is applied to varactor D4002 (HSC277TRF) in the tank circuit of UHF VCO Q4002 (MT3S36FS), which oscillates at the desired UHF transmitting frequency. The modulated VCO signal is buffered by amplifier Q4006 (MT3S36FS) and Q1056 (2SC5374) and delivered through UHF T/R diode switch D1039 (DAN222M) to the MAIN-UNIT. The modulated low-level UHF transmit signal from the VCO is passed through diode switch D1040 (DAN222M) to amplifier Q3004 (RQA0003DNS). The modulated UHF transmit signal from the VCO is amplified by Q3001 (2SC5374) and RF power amplifier Q3003 (2SC5226) up to 0.3 or 2 W (depending on the power source). The RF output passes through TX diode switch D1050 (RLS135). RF output is passed by T/R switch and low-pass filter to suppress harmonics and spurious products before output to the antenna at the antenna terminal.

PLL Frequency Synthesizer

PLL IC Q1041 (MB15A01PFV1) on the MAIN-UNIT consists of a data shift register, reference frequency divider, phase comparator, charge pump, intermittent operation circuit, and band selector switch. Serial PLL data from the CPU is converted into parallel data by the shift register in the PLL IC and is latched into the comparative frequency divider and reference frequency divider to set a frequency dividing ratio for each. An 11.7 MHz reference signal produced by X1001 is input to REF pin 1 of the PLL IC. The internal reference frequency divider divides the 11.7 MHz reference by 2,050 (or 1,640) to obtain a reference frequency of 5 kHz (or 6.25 kHz), which is applied to the phase comparator. Meanwhile, a sample of the output of VHF VCO Q4004 or UHF VCO Q4002 on the VCOUNIT, buffered by Q4006, is input to the PLL IC, where it is frequency-divided by the internal comparative frequency divider to produce a comparative frequency also applied to the phase comparator. The phase comparator compares the phase between the reference frequency and comparative frequency to output a pulse corresponding to the phase difference between them. This pulse is input to the charge pump, and the output from the charge pump passes through a loop filter composed of R1280, R1281, C1185, R1169 and either R1171, C1187, R1174 and C1190 for VHF, or R1170, C1186, R1173 and C1189 for UHF, which convert the pulse into a corresponding smoothed varactor control voltage (VCV). The VCV is applied to varactor D4004 and D4013 (both 1SV325) in the VHF VCO tank circuit, or to varactor D4001 (HVC355B) in the UHF VCO tank circuit, to eliminate phase difference between the reference frequency and comparative frequency, and so locking the VCO oscillation frequency to the reference crystal. The VCO frequency is determined by the frequencydividing ratio sent from the CPU to the PLL IC. During receiver power save operation, the PLL circuit operates intermittently to reduce current consumption, for which the intermittent operation control circuit reduces the lockup time.

8

Introduction

The VX-3R is carefully aligned at the factory for the specified performance across the amateur band. Realignment should therefore not be necessary except in the event of a component failure. Only an authorized VERTEX STANDARD representative should perform all component replacement and service, or the warranty policy may be void. The following procedures cover adjustments that are not normally required once the transceiver has left the factory. However, if damage occurs and some parts are subsequently replaced, realignment may be required. If a sudden problem occurs during normal operation, it is likely due to component failure; realignment should not be done until after the faulty component has been replaced. We recommend that servicing be performed only by authorized VERTEX STANDARD service technicians who are experienced with the circuitry and fully equipped for repair and alignment. If a fault is suspected, contact the dealer from whom the transceiver was purchased for instructions regarding repair. Authorized VERTEX STANDARD service technicians realign all circuits and make complete performance checks to ensure compliance with factory specifications after replacing any faulty components. Those who do undertake any of the following alignments are cautioned to proceed at their own risk. Problems caused by unauthorized attempts at realignment are not covered by the warranty policy. In addition, VERTEX STANDARD reserves the right to change circuits and alignment procedures in the interest of improved performance, without notifying owners.

Under no circumstances should any alignment be attempted unless the normal function and operation of the transceiver is clearly understood, the cause of the malfunction has been clearly pinpointed, any faulty components are replaced, and realignment is determined to be absolutely necessary.

The following test equipment (and familiarity with its use) is necessary for complete realignment. Correction of problems caused by misalignment resulting from use of improper test equipment is not covered under the warranty policy. While most steps do not require all of the equipment listed, the interactions of some adjustments may require that additional adjustments be performed. Do not attempt to perform only a single step unless it is clearly isolated electrically from all other steps. Have all test equipment ready before beginning and, follow all of the steps in a section in the order presented.

Alignment

Required Test Equipment

ΠRF Signal Generator with calibrated output level at 500 MHz

ΠDeviation Meter (linear detector)

ΠIn-line Wattmeter with 5% accuracy at 500 MHz

Π50-ohm, 10-W RF Dummy Load

Π8-ohm AF Dummy Load

ΠRegulatedDCPowerSupplyadjustablefrom3to15VDC,3A

ΠFrequency Counter: 0.2-ppm accuracy at 500 MHz

ΠAF Signal Generator

ΠAC Voltmeter

ΠDC Voltmeter: high impedance

ΠUHF Sampling Coupler

ΠSINAD Meter

Alignment Preparation & Precautions

A 10 W RF dummy load and in-line wattmeter must be connected to the main antenna jack in all procedures that call for transmission, alignment is not possible with an antenna. After completing one step, read the next step to see if the same test equipment is required. If not, remove the test equipment (except dummy load and wattmeter, if connected) before proceeding.

Correct alignment requires that the ambient temperature of the transceiver be the same as that of the test equipment, and that the temperature be held constant between 68 ~ 86 °F (20 ~ 30 °C). When the transceiver is brought into the shop from hot or cold air, it should be allowed some time to come to room temperature before alignment. Whenever possible, alignments should be made with oscillator shields and circuit boards firmly affixed in place. The test equipment must be thoroughly warmed up before beginning.

Note: Signal levels in dB referred to in the alignment procedure are based on 0 dBμ=0.5 μV (closed circuit).

Test Setup

Set up the test equipment as shown below for transceiver alignment, and apply 4.4 V DC power to the transceiver. Refer to the drawings for Alignment Points.

RF Signal

 

 

Generator Sampling

8-ohm

In-Line

Coupler

AF Load

 

SINAD

Wattmeter

 

 

 

Meter

50-ohm RF

 

 

Dummy Load

 

 

Deviation

Meter

Frequency

Counter

Alignment Setup

9

Alignment

Internal System Alignment Routine

This uses a programmed routine in the transceiver, which simplifies many previously complex discrete component settings and adjustments with digitally controlled settings via front panel buttons and LCD indications.

To enter the alignment mode:

Program the alignment password "AH028M" into the CW ID memory via the Set Mode Item 19: CW ID. (See the box below for programming the alignment password.)

Turn off the transceiver.

Press and hold in the [TXPO] button while powering the radio on to enter the alignment mode.

In the alignment mode, each adjustment item is shown on the LCD in the Memory Channel Number display slot, and is selected by rotating the DIAL knob.

To exit the alignment mode:

Press the [HM/RV] button.

Clear the alignment password from the CW ID memory, and program the user's CW ID, if needed.

Warning!: Do not change the alignment items which are

not described in the adjustment procedures.

Programming the Alignment Password

1.Press and hold in the [TXPO] key for one second to enter the Set mode.

2.Rotate the DIAL knob to select Set Mode Item 19: CW ID.

Note: Do not forget to pull the DIAL knob to rotate the DIAL knob.

3.Press the [TXPO] key momentarily to enable adjustment of this Set Mode Item.

4.Rotate the DIAL knob to set this Item to "ON".

5.Press the [V/M] key momentarily to display any previously stored callsign.

Note the previously stored call sign, so you can reenter it later.

6.Press and hold the [HM/RV] key for 2 seconds to clear any previous callsign.

7.Rotate the DIAL knob to select the "A", then press the [V/M] key momentarily to save the "A" and move on to the next character.

8.Repeat the previous step to complete the alignment password "AH028M".

9.Press the [TXPO] key momentarily, then press the PTT switch to save the settings and exit to normal operation.

PLL Reference Frequency Adjustment (REF)

ΠRotate the DIAL knob to select the alignment item "rEF".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Frequency Counter reading is 440.000 MHz ±200 Hz.

ΠPress the [V/M] key again.

430 MHz band

RX Tune Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to -10 dBμV at the 435.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠConnect the SINAD meter to the MIC/SP jack

ΠRotate the DIAL knob one click counter-clockwise to select the alignment item "tUn".

ΠPress the [V/M] key.

ΠRotate the DIAL knob for minimum defection of the SINAD meter.

ΠPress the [V/M] key again.

Squelch Threshold Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to -12 dBμV at the 435.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob three clicks clockwise to select the alignment item "tHL".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

Squelch Tight Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to -5 dBμat the 435.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "tIg".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

NFM S-Meter S-1 Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to -7 dBμV at the 435.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S1".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

10

NFM S-Meter Full Scale Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to +20 dBμV at the 435.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S9".

ΠPress the [V/M] key.

ΠPress the [F/W]keytwice,andthenpressthe[V/M]keyagain.

WFM S-Meter S-1 Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to 0 dBμV at the 435.100 MHz (with 1 kHz tone @ ±20 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S1".

ΠPress the [V/M] key.

ΠPress the [F/W]keytwice,andthenpressthe[V/M]keyagain.

WFM S-Meter Full Scale Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to +20 dBμV at the 435.100 MHz (with 1 kHz tone @ ±20 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S9".

ΠPress the [V/M] key.

ΠPress the [F/W]keytwice,andthenpressthe[V/M]keyagain.

High TX Power Adjustment

ΠConnect the 50-Ohm Dummy Load and Wattmeter to the ANT jack.

ΠIncrease the DC power supply voltage to 6.0 V.

ΠRotate the DIAL knob one click clockwise to select the alignment item "HHP".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Wattmeter reading is 2.0 W ±0.1 W.

ΠReduce the DC power supply voltage to 4.4 V.

ΠRotate the DIAL knob one click clockwise to select the alignment item "HP".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Wattmeter reading is 1.0 W ±0.1 W.

ΠPress the [V/M] key again.

Alignment

Low TX Power Adjustment

ΠConnect the 50-Ohm Dummy Load and Wattmeter to the ANT jack.

ΠRotate the DIAL knob one click clockwise to select the alignment item "LP".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Wattmeter reading is 0.1 W ±0.05 W.

ΠPress the [V/M] key again.

MAX Deviation Adjustment

ΠConnect the 50-Ohm Dummy Load, Wattmeter, and Deviation Meter to the ANT jack.

ΠConnect the AF Generator to the MIC/SP jack, and then set the output level to 50 mV at 1 kHz.

ΠRotate the DIAL knob one click clockwise to select the alignment item "dEV".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Deviation meter reading is 4.2 kHz ±0.1 kHz.

ΠPress the [V/M] key again.

CTCSS Tone Deviation Adjustment

ΠConnect the 50-Ohm Dummy Load, Wattmeter, and Deviation Meter to the ANT jack.

ΠRotate the DIAL knob one click clockwise to select the alignment item "100".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Deviation meter reading is 0.65 kHz ±0.05 kHz.

ΠPress the [V/M] key again.

DCS Deviation Adjustment

ΠConnect the 50-Ohm Dummy Load, Wattmeter, and Deviation Meter to the ANT jack.

ΠRotate the DIAL knob one click clockwise to select the alignment item "dCS".

ΠPress the [V/M] key.

Press the PTT switch, then rotate the DIAL knob so that the Deviation meter reading is 0.65 kHz ±0.05 kHz.

ΠPress the [V/M] key again.

11

Alignment

50 MHz band

Press the [BAND] button to switch the alignment band to 50 MHz Band.

Squelch Threshold Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to -4 dBμV at the 52.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "tHL".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

Squelch Tight Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to +3 dBμV at the 52.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "tIg".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

NFM S-Meter S-1 Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to 0 dBμV at the 52.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S1".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

NFM S-Meter Full Scale Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to +20 dBμV at the 52.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S9".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

WFM S-Meter S-1 Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to +8 dBμV at the 52.100 MHz (with 1 kHz tone @ ±20 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S1".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

WFM S-Meter Full Scale Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to +25 dBμV at the 52.100 MHz (with 1 kHz tone @ ±20 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S9".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

12

144 MHz Band

Press the [BAND] button to switch the alignment band to 144 MHz Band.

RX Tune Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to -10 dBμV at the 145.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠConnect the SINAD meter to the MIC/SP jack

ΠRotate the DIAL knob clockwise until the alignment item "tUn" appears.

ΠPress the [V/M] key.

ΠRotate the DIAL knob for minimum defection of the SINAD meter.

ΠPress the [V/M] key again.

Squelch Threshold Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to -12 dBμV at the 145.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob counter-clockwise until the alignment item "tHL" appears

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

Squelch Tight Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to -5 dBμV at the 145.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "tIg".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

NFM S-Meter S-1 Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to -7 dBμV at the 145.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S1".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

Alignment

NFM S-Meter Full Scale Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to +20 dBμV at the 145.100 MHz (with 1 kHz tone @ ±3.5 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S9".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

WFM S-Meter S-1 Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to 0 dBμV at the 145.100 MHz (with 1 kHz tone @ ±20 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S1".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

WFM S-Meter Full Scale Adjustment

ΠConnect the RF Signal Generator to the ANT jack, and then set the output level to +20 dBμV at the 145.100 MHz (with 1 kHz tone @ ±20 kHz deviation).

ΠRotate the DIAL knob one click clockwise to select the alignment item "S9".

ΠPress the [V/M] key.

ΠPress the [F/W] key twice, and then press the [V/M] key again.

High TX Power Adjustment

ΠConnect the 50-Ohm Dummy Load and Wattmeter to the ANT jack.

ΠIncrease the DC power supply voltage to 6.0 V

ΠRotate the DIAL knob one click clockwise to select the alignment item "HHP".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Wattmeter reading is 2.9 W ±0.1 W.

ΠReduce the DC power supply voltage to 4.4 V

ΠRotate the DIAL knob one click clockwise to select the alignment item "HP".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Wattmeter reading is 1.5 W ±0.1 W.

ΠPress the [V/M] key again.

13

Alignment

Low TX Power Adjustment

ΠConnect the 50-Ohm Dummy Load and Wattmeter to the ANT jack.

ΠRotate the DIAL knob one click clockwise to select the alignment item "LP".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Wattmeter reading is 0.1 W ±0.05 W.

ΠPress the [V/M] key again.

MAX Deviation Adjustment

ΠConnect the 50-Ohm Dummy Load, Wattmeter, and Deviation Meter to the ANT jack.

ΠConnect the AF Generator to the MIC/SP jack, and then set the output level to 50 mV at 1 kHz.

ΠRotate the DIAL knob one click clockwise to select the alignment item "dEV".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Deviation meter reading is 4.2 kHz ±0.1 kHz.

ΠPress the [V/M] key again.

CTCSS Tone Deviation Adjustment

ΠConnect the 50-Ohm Dummy Load, Wattmeter, and Deviation Meter to the ANT jack.

ΠRotate the DIAL knob one click clockwise to select the alignment item "100".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Deviation meter reading is 0.65 kHz ±0.05 kHz.

ΠPress the [V/M] key again.

DCS Deviation Adjustment

ΠConnect the 50-Ohm Dummy Load, Wattmeter, and Deviation Meter to the ANT jack.

ΠRotate the DIAL knob one click clockwise to select the alignment item "dCS".

ΠPress the [V/M] key.

ΠPress the PTT switch, then rotate the DIAL knob so that the Deviation meter reading is 0.65 kHz ±0.05 kHz.

ΠPress the [V/M] key again.

This completes the internal alignment routine for all bands. To save all settings and exit, press the [HM/RV] button.

14

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