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Version: f
April 26, 2007
Includes:
• Xerox Nuvera
®
100/120/144 EA Digital Production System
• Options:
o Scanner Module
o Second Sheet Feeder Module
o Insertion Module
o One or 2 Basic Finishing Modules
o Finishing Transport Module
o Inline Finishing options
o Inline DFA Finishing Options
o Multifunction Finisher (MFF)
Copyright 2004, 2005, 2006 Xerox Corporation
Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law or hereinafter granted, including
without limitation, material generated from the software programs that are displayed on the screen such as styles, templates, icons, screen displays, looks, etc.
XEROX®, The Document Company®, DocuTech®, DocuSP®, FreeFlow™, Xerox Nuvera
®
, the digitized X, and all Xerox product names and product
numbers mentioned in this publication are trademarks of XEROX CORPORATION. All non-Xerox brands and product names may be trademarks or registered trademarks
of the respective companies, and are hereby acknowledged.
Product appearance, build status and/or specifications are subject to change without notice.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 2 -
Xerox DS5000 Xerox SquareFold BookletMaker
CP Bourg BDFx BookletMaker w/optional
SquareEdge Module
Xerox DB120-D Document
Xerox Manual & Book Factory
GBC Fusion Punch II
Multifunction Finisher Professional
BFM BFM
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 3 -
Table of Contents
INTRODUCTION .................................................................................................................5
PRODUCT OVERVIEW.......................................................................................................5
CRUCIAL PERFORMANCE EXPECTATIONS................................................................... 5
NEW CAPABILITIES WITH XEROX NUVERA
®
SYSTEM RELEASE 8.0.......................... 9
SYSTEM MEDIA CAPABILITY– XEROX NUVERA
®
........................................................10
OPTIMUM PRODUCT PERFORMANCE ..........................................................................12
ENVIRONMENTAL FACTORS .........................................................................................13
PRODUCT SPACE & POWER REQUIREMENTS............................................................ 14
SYSTEM CONFIGURATION AND INSTALLATION......................................................... 15
AVAILABILITY ..................................................................................................................15
OPERATIONS................................................................................................................... 16
SUPPLIES AND COMPONENT YIELDS ..........................................................................16
XEROX PRODUCTIVITY PLUS (XPP).............................................................................. 17
KIT LIMITATIONS .............................................................................................................17
COMPATIBLE MEDIA LIST..............................................................................................18
PRODUCT SPECIFICATIONS OVERVIEW BY SUB-SYSTEM........................................ 24
FREEFLOW
TM
MAKEREADY, WEB SERVICES AND PROCESS MANAGER ...............24
VIPP (VARIABLE DATA INTELLIGENT POSTSCRIPT PRINTWARE) ...........................25
NETWORK CONNECTIVITY............................................................................................. 26
SCANNER MODULE.........................................................................................................27
DIGITAL FRONT END (DFE) - FREEFLOW™ DOCUSP® ..............................................29
PRINT FROM DIGITAL FILE ............................................................................................31
SCAN TO DIGITAL FILE................................................................................................... 31
PRODUCTIVITY IMPACTS ............................................................................................... 31
LCDS AND IPDS............................................................................................................... 32
SHEET FEED MODULES .................................................................................................34
PRINTER MODULE...........................................................................................................37
MULTIFUNCTION FINISHER............................................................................................ 40
BASIC FINISHING MODULE (BFM) AND BFM PLUS..................................................... 46
SYSTEM PRODUCTIVITY: WITH BASIC FINISHING MODULE.....................................50
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 4 -
FINISHING TRANSPORT MODULE (FTM) ......................................................................51
XEROX DS5000 HIGH CAPACITY STACKER................................................................. 52
C.P. BOURG BDFX BOOKLET MAKER WITH OPTIONAL BCFX COVERS FEEDER AND
SQUAREEDGE MODULE.................................................................................................54
XEROX SQUAREFOLD
®
BOOKLETMAKER (SQFBM) .................................................56
GBC FUSION PUNCH II WITH OFFSET STACKER ........................................................57
XEROX DB120-D DOCUMENT BINDER ..........................................................................59
XEROX MANUAL AND BOOK FACTORY ....................................................................... 60
POST-PROCESS USES OF XEROX NUVERA
®
OUTPUT............................................... 63
FUTURE FEATURES - XEROX NUVERA
®
100/120/144 EA DPSYSTEM ....................... 63
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 5 -
Introduction
The purpose of this document is to help you understand the current features and capabilities of the Xerox
Nuvera
®
100/120/144 EA Digital Production System (DPS). Review of this material is recommended prior
to your signing an order for a Xerox Nuvera
®
100/120/144 EA Digital Production System.
This document addresses high-level expectations. Additional details are provided in the training
documentation.
Product Overview
The Xerox Nuvera
®
100/120/144 EA Digital Production System sets a new benchmark in the world of on-
demand printing. It is a networked printing system comprised of multiple modules. The Xerox FreeFlow™
Document Services Platform (FreeFlow™ DocuSP®) is integrated into the Printer Module. The printer
module may be acquired with simplex, letter size / A4 speeds of 100, 120 or 144 impressions per minute.
The optional Scanner Module with 300 sheet input tray scans at 120 images per minute, simplex or duplex
at 600 x 600 dpi. Two Sheet Feed Modules (SFM's) are available, one with 4 trays, the other with 2 trays
having more large-format capacity. A SFM may also be installed after the printer module and used as an
inserter. The Printer module prints at 4800 x 600 dpi utilizing a state of the art dual beam laser raster
output scanner (ROS) with dedicated image processing hardware. The Finishing Transport Module (FTM)
provides the capability to interface with a variety of production inline document finishing architecture (DFA)
finishing devices. The Basic Finishing Module (BFM) stacks and provides stapling in single or dual
positions. Up to two BFM modules (one a BFM Plus) can be used to enable continuous running with
unload while run capability. A BFM Plus module can also be used in tandem with the FTM to enable inline
DFA finishing. The Xerox Nuvera
®
EA DPS, with the above production finishing options, has a wide range
of paper latitude, including coated stocks. Alternatively, the 100 and 120 ppm versions of the Xerox
Nuvera
®
EA DPS can also be used with a Mutifunction Finisher module, providing flexible mid-range
finishing options.
Crucial Performance Expectations
The Xerox Nuvera
®
100/120/144 EA Digital Production System is a “clean-sheet” design utilizing innovative
technologies. It is the new base platform for Xerox monochrome products.
The following expectations should be explicitly set. Please see the appropriate section of this CED for
further detail.
Availability
The Xerox Nuvera
®
100/120/144 EA Digital Production System will be available on a monthly average
92 – 95%of the time.
• Availability is defined as all of the time the machine is not being serviced, or waiting for service.
• Given similar service coverage, DocuTech® / DocuPrint® availability averages up to 95%.
Media Capability
• Approved stocks can be found in the Compatible Media List in this document
• Reinforced stocks should be limited to 90 sheets loaded in a tray at one time
• The system performs more reliably with long grain paper
• Windowed stocks are not supported – performance (jams) maybe degraded.
• Envelopes
Envelopes should be limited to 60 loaded in a tray at one time. Nuvera
®
feeder trays feed until
almost empty but not until empty, leaving 20~40 sheets remaining. When running envelopes
frequent reloading of the feeder trays will be required.
Very slight wrinkles (1/2 inch long) may occur on the trail edge of envelopes at the corners.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 6 -
Due to the nature of feeding envelopes with flap open, some mis-stacking may occur in the top tray
as the envelopes catch on the open flaps.
Envelopes can only be sent to the Top Tray. In the case of the Multifunction Finisher, the maximum
limitation in the Top Tray is 15.
• DocuCards
DocuCards can only be loaded 100 at a time in a tray. Nuvera
®
feeder trays feed until almost empty
but not until empty, leaving 20~40 sheets remaining. When running DocuCards, frequent reloading
of the feeder trays will be required.
DocuCards can only be run to the Top Tray of the finisher. Some mis-stacking may occur as the
DocuCards catch on the edges of the stacked sheets.
When using DocuCards, it is recommended that you use a Tiltatron (available from the Customized
Application Service (CAS), which can be contacted at customizedapplications.service@xerox.com).
Configurations using
the Basic Finishing Module, or the Finishing Transport Module
• The Xerox Nuvera
®
Digital Production system images on a wide range of both coated and uncoated
papers. Results may vary depending on the paper used. We are pleased to consult with you to help
you maximize your objectives.
• Media capabilities vary with finishing options. Please refer to the System Media Capability table in
this document. (p. 8)
• Coated stocks may exhibit issues such as higher jam rates, smearing, loss of halftone image quality,
mottle, and light solid areas.
• Coated stocks should be used in environmental conditions where the ambient temperature is
between 60° and 72°F and the relative humidity is between 20% and 55%
• Heavier weight stocks (>220 gsm) may experience toner adherence permanence issues, depending
on the type of material being used. Please expect degraded performance with parchments, vellums,
and other very smooth or very rough heavy weight stocks. As always, it is important to verify the
application prior to any production run
• Tab jobs must be run with straight (not reverse) collated tabs.
• Images printed on Mylar tabs are typically degraded by toner scatter.
Configurations using the Multifunction Finisher
• Coated stocks and heavyweight stocks (>220 gsm) are not supported.
• Tabs fed from
o The SFM must use reverse collated tabs
o The MFF Pro Plus Insertion Tray must use forward collated tabs
o Tabs feeding from the Inserter Module is not supported
o Also, running tabs requires proper use of the supplied Tab Guides
• Tabs are supported when the number of segments is 10 or less.
• Images printed on Mylar tabs are typically degraded by toner scatter.
• Drilled Paper & Tab Jobs: Currently most jobs are delivered face down, with the bind edge trailing to
match the requirements of the finisher. When tabs are run to the MFF, the tabs must be delivered
with the tab leading and this requires an inversion at the exit of the paper path and entrance into the
finisher. It is quite common to run drilled paper when running tabbed jobs, and this requires the user
to reverse the loading of the drilled body stock in the tray such that the drilled edge is opposite what
the paper tray loading label for drilled body stock shows.
• Certain stocks (stocks with high clay content and / or composed of other high density materials) may
reduce the number of sheets that can be stapled and / or result in mis-staples.
• The Sheet Enhancement Module (SEM) is not available for use with the MFF.
FreeFlow™DocuSP®
• Neither LCDS nor IPDS support is available on configurations with an MFF.
• The PCI Ultra SCSI SE Host Adaptor kit for the QIC and 4mm tape drives used with previous Xerox
Production Systems does not work with the Next Generation FreeFlow™ DocuSP
®
Controller in the
Xerox Nuvera
®
EA Production Systems. A compatible PCI ULTRA SCSI SE Host Adaptor kit for the
Next Generation FreeFlow™ DocuSP
®
Controller is available as an option.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 7 -
• DFA devices do not support single page offsetting specified within the job or set. Offset at job or set
boundary is supported. Single page job or set will offset.
• There is no floppy drive on Nuvera
®
. Resource loading may be accomplished via the LTO Tape
option, QIC tape or over the network.
• The FreeFlow™ Print Manager Applet (previously available via clicking on the “Job Submission
Applet” in the Web Browser) is no longer included with the system. Note that the standalone
FreeFlow™ Print Manger product continues to be available for purchase.
• Stapling and hole-punching cannot be invoked together from FreeFlow™ applications. If this is
required, a queue override can be used to invoke stapling or hole-punching.
Printer Module
• This is not a print to edge system due to potential image quality defects on the edge of the page.
• Printing on SRA3 can result in inboard and outboard edge image quality defects.
• The Nuvera
®
Digital Production System provides very good support for imaging on pre-printed
materials. However, to obtain best results, please follow the guidelines outlined here:
Design the pre-printed image so that no ink, varnish, or aqueous coating is placed in the area to
be printed on by Nuvera
®
. Toner does not adhere as well to the stock when printing over inks or
varnish. If Nuvera
®
must print over pre-printed ink, results are more likely to be acceptable if the
color is screened back to less than 30%, or an uncoated base stock is used.
Use a laser-compatible printing process for the pre-printed stock. Choose inks, varnishes, and
coatings that are temperature stable and have low levels of petroleum distillates. UV-cured inks
are recommended, to insure complete curing before printing on with Nuvera
®
. Do not use stock
on Nuvera
®
that has been pre-printed on xerographic equipment.
Select base paper stock approved for use on Nuvera
®
(see the Compatible Media List section).
There are other factors that should be taken into account to successfully print on pre-printed stocks.
Refer to the Xerox Nuvera
®
DPS Paper Guide, available on Xerox.com, for additional considerations
and performance expectations.
• 8½” x 14” paper is loaded short edge feed and runs at 72 pages per minute simplex on 120 and 144
PPM configurations and runs at 60 pages per minute on a 100 PPM configuration. Refer to the
Printer Module Section for a summary of engine speed for various paper sizes.
• When feeding paper smaller than 8½” (216mm) in the cross process direction, there may be some
degradation of image quality. It is recommended that the customer test their applications for such
cases.
Inserter Module
• LCDS and IPDS applications are currently not able to pull paper stocks from the Insertion Module.
Finishing Devices
Finishing Transport Module (FTM) with Document Finishing Architecture (DFA) finishing
• Substrates that tend to exhibit curl when being fed through the Xerox Nuvera
®
system can cause
functional problems in the finishing devices. In most cases, the Sheet Enhancement Module will
deliver flat output. In cases where the output may still need adjustment, you can fine tune the Sheet
Enhancement Module controls or you can manually specify the amount of decurling you prefer. See
the ‘User Guide and Training Aid: How Do I? – Manage Paper Curl’, for additional information.
• The DS5000, Bourg BDFx, and Xerox Square Fold Booklet Maker support a specific range of coated
paper; all other supported inline DFA finishing devices do not support coated paper. Refer to
specific solution planning guides for details.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 8 -
• Paper latitudes are unique for each inline finishing solution.
• The Xerox SquareFold Booklet Maker Covers Insertion Module (CIM) is not supported for the
SquareFold Booklet Maker. As an alternative, the Inserter Module can be used for covers insertion
except when sending LCDS or IPDS jobs. The Bourg BDFx Booklet Maker with the BCFx Covers
Feeder can be used with LCDS or IPDS jobs that require covers.
• Supported Inline DFA Finishing Solutions are compatible with specific Xerox Nuvera
®
configurations.
Consult finisher module details in this document and, for more details, the Solutions Planning
Guideline for the selected DFA Finishing device. The Finishing Solutions Planning Guides can be
accessed by Xerox sales Reps at http://xww.thefic.xerox.com/dsweb/View/Collection-113169.
Basic Finishing Module (BFM) and Basic Finishing Module Plus (BFM Plus)
• Substrates that tend to exhibit curl when being fed through the Xerox Nuvera
®
system can cause
functional problems in the finishing devices. In most cases, the sheet enhancement module will
deliver flat output. In cases where the output may still need adjustment, you can fine tune the Sheet
Enhancement Module controls or you can manually specify the amount of decurling you prefer. See
the ‘User Guide and Training Aid: How Do I? – Manage Paper Curl’, for additional information.
• The BFM and BFM Plus do not offset paper sizes larger than 11x17" / A3. This means that 12x18 or
12x18.5 cannot be offset. For these sizes, software ignores any offset programming selection.
• For reliable stacking, stack size should be limited for certain jobs:
--Stapled sets of 15 sheets or smaller are limited by machine control to 100 sets.
--Stapled sets of coated stocks stack less well, and should be managed to 50 by the operator.
--Stapled sets should be offset stacked.
--The stack height limit can be operator adjusted.
• Banner and slip sheets should be greater than or equal to 90 gsm (24 lb bond)
• Slip-sheets must be the same size as the body sheets
• When stapling sets with mixed size stock, the stock must be the same dimension in the Across Feed
direction, and the dimension differences should be within 13mm (½”) in the feed direction.
• Drilled paper must be loaded with the holes leading (e.g. to the left) when using two Basic Finishing
Modules.
Multifunction Finisher
• Statement size paper (5.5” x 8.5”) and Envelopes (as noted above) will be delivered only to the top
tray.
• Staple locations for non-standard size papers (e.g., standard sizes are A4, Letter size, etc.) will be
slightly asymmetrical. The staple will be located in the position appropriate for the next nearest
standard paper size.
• Substrates that tend to exhibit curl when being fed through the Xerox Nuvera
®
system can cause
functional problems in the finishing devices. On MFF systems (which do not include the Sheet
Enhancement Module), it may be necessary to adjust the Print Engine decurler in order to get the
substrate to become flatter, so that the finisher runs with optimal performance. The proper Print
Engine decurler setting will vary depending on the substrate and the ambient environmental
conditions. Paper left opened overnight may exacerbate curl.
• Tearing of booklet covers near the staples can occur with booklets using 9 or more sheets of paper,
under the following conditions: a) there is high image coverage around the gutter area on the inside
of the cover or on the inside or outside gutters of the first couple of booklet sheets (note that gutter
area image coverage on the innermost sheet of the booklet is OK), or, b) the cover stock is smooth
and/or lightweight (<80gsm). With certain other stocks (coated stocks, or uncoated stocks with high
area coverage Xerographic Color Images), the cover tearing can occur even with booklets containing
less than 9 sheets of paper.
FreeFlow
TM
Digital Workflow Collection
• FreeFlow
TM
Makeready, Web Services and Process Manager, version 5.0 SP4, is the first version to
provide named support for the Nuvera
®
EA family. Compatibility support is provided in versions 4.x; however,
customers with these earlier versions may need to upgrade since SPAR support will not be available.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 9 -
New Capabilities with Xerox Nuvera
®
System Release 8.0
Note that this software release is only available for Nuvera
®
EA Digital Production System configurations. It is
not compatible with Nuvera
®
Copier/Printer, Nuvera
®
Digital Production System, or the Nuvera
®
MX Digital
Production System configurations.
• A new toner (EA) is enabled in this configuration that uses a smaller particle size. Overall image quality is
improved because of higher fidelity due to the smaller particle sizes, and reduced toner mass results in more
reliable fuser stripping. These result in performance improvements across the supported media range, and
enable less frequent service. Specific image quality benefits include:
- sharper text
- sustained halftone uniformity
- no image scatter on coated stocks
- no toner puffs.
• EA systems include one toner bottle, yielding 210K images at 6% area coverage.
• The Multifunction Finisher is now also available in the Pro Plus configuration, which adds hole punching and
insertion (via an Insertion Tray) capabilities
• Improved system reliability and stacking performance with the inclusion of the new Sheet Enhancement
Module (SEM) on configurations that include the BFM or FTM finishing modules.
• Enablement of 2 BFM Plus units in combination with downstream 3rd party finishing via the Finishing
Transport Module
• A base offering of DocuSP® that consists of a single queue and a simplified media programming model. An
optional upgrade, known as the Productivity Pack, enables multiple queues and enhanced media
management using the stock library.
• A base Image Quality offering of a 125 lpi halftone screen, with an optional Enhanced IQ upgrade to include
85, 106, 134 and 156 lpi halftone screens. These screens are applicable to PS/PDF/TIFF/PCL
DataStreams.
• The Windows Drivers now support bi-directional communications. Also available is a driver for the Windows
Vista platform
• Jam recovery offset sheet in the BFM configuration that enables easy stack inspection at each occurrence of
a jam in a run
• The IPDS Finishing Operation Triplet is now supported (for stapling operations only) as part of an XOH
Define Group Boundary command.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 10 -
System Media Capability– Xerox Nuvera
®
With individual Output / Finishing Devices
Dimension Weight Production
System with
various finishing
options
Process
Direction
Cross
Process
Direction
Uncoated stock Coated stock
Multifunction
Finisher (MFF)
Stacker / Stapler
5.8 – 18.5 in.
148 – 470 mm
8.0 – 12.8 in.
203 – 325 mm
16 lb. bond – 120 lb. index
56 – 220 gsm
N/A
MFF Top Tray
5.5 – 18.5 in.
140 – 470 mm
8.0 – 12.8 in.
203 – 325 mm
16 lb. bond – 120 lb. index
56 – 220 gsm
N/A
MFF Booklet Maker
Only specific sizes are supported – please see the section on
“Multifunction Finisher”, later in this document
N/A
MFF Inserter Tray
6.93 – 18.5 in.
176 – 470 mm
8.0 – 11.73
203 – 298 mm
16 lb. bond – 120 lb. index
56 – 220 gsm
N/A
MFF Hole Punch
2 – Holes
3 – Holes
4 – Holes
5.83 – 18.0 in.
148 – 457 mm
5.83 – 18.0 in.
148 – 457 mm
5.83 – 18.0 in.
148 – 457 mm
8.0 – 12.64 in.
203 – 321 mm
9.13 – 12.64
232 – 321 mm
10.04 – 12.64.
255 – 321 mm
16 lb. bond – 110 lb. index
56 – 200 gsm
N/A
Basic Finishing
Module (BFM)
7.0 – 18.5 in.
178 – 470 mm
8.0 – 12.0 in.
203 – 305 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm
60 lb text – 90 lb cover
90 – 250 gsm
BFM Top Tray
5.5 – 18.5 in.
140 – 470 mm
6.9 – 12.6 in.
175 – 320 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm
60 lb text – 90 lb cover
90 – 250 gsm
BFM Plus
5.5 – 18.5 in.
140 – 470 mm
8.0 – 12.6 in.
203 – 320 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm
60 lb text – 90 lb cover
90 – 250 gsm
Finishing Transport
Module (FTM)
Top Tray
5.5 – 18.5 in.
140 – 470 mm
8.0 – 12.6 in.
203 – 320 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm
60 lb text – 90 lb cover
90 – 250 gsm
FTM bypass
throughput
without rotation
5.5 – 18.5 in.
140 – 470 mm
8.0 – 12.6 in.
203 – 320 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm
60 lb text – 90 lb cover
90 – 250 gsm
FTM bypass
output
with rotation
10.0 – 12.6 in.
254 – 320 mm
7.0 – 14.3 in.
178 – 363 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm
60 lb text – 90 lb cover
90 – 250 gsm
DS 5000 High
Capacity Stacker
7.0 – 18.5 in.
178 – 470 mm
10.0 – 14.3 in.
254 – 363 mm
16lb bond – 80 lb cover
56 – 220 gsm
80 lb text – 80 lb cover
120 – 220 gsm
CP Bourg BDFx
Booklet Maker
Optional BCFx
Covers Feeder
7.0 – 18.5 in.
178 – 470 mm
10 – 12.6 in.
254 – 320 mm
Body Stock:
16 lb bond – 110 lb index
60 – 200 gsm
Cover Stock:
20 lb. bond – 10 pt cover
80 – 300 gsm
Cover stock from BCFx:
20 lb. bond – 10 pt cover
80 – 300 gsm
Supported per the
specifications included in
the CP Bourg BDFx
Booklet Maker Solutions
planning guide
Xerox
7.0 – 18.2” 8.0 – 12.6 in. 16 lb bond – 110 lb. index
Supported per the
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 11 -
Dimension Weight Production
System with
various finishing
options
Process
Direction
Cross
Process
Direction
Uncoated stock Coated stock
SQUAREFOLD®
Booklet Maker
178 – 462 mm 203 – 320 mm
60 – 200 gsm specifications included in
the Xerox
SQUAREFOLD®
Booklet Maker Solutions
planning guide
GBC Fusion Punch
II
7.0 – 17.0 in.
178 – 432 mm
10.0 – 11.0 in.
254 – 279 in.
16 lb bond – 90 lb. cover
60 – 200 gsm
--
Xerox DB120-D
Document Binder
A4, Letter LEF
210 – 216 mm
A4, Letter LEF
279 – 297 mm
18 lb - 32 lb bond
68 – 120 gsm
(120 gsm should be used only as
cover, dividers and inserts}
--
Xerox Manual &
Book Factory
BBF2005
No BPRF
With BPRF
BPRF & 18.5 in
fold plate
5.5 - 12.0 in.
140 – 305 mm
5.5 – 17.0 in.
140 – 432 mm
5.5 – 18.5 in.
140 – 470 mm
8.0 – 14.0 in
203 – 356 mm
8.0 – 14.0 in
203 – 356 mm
8.0 – 14.0 in
203 – 356 mm
w/o BPRF (refer to the SPG for
more information)
Book Body:
16 lb – 40 lb bond
60 – 158 gsm
Covers:
30 lb – 90 lb cover
63 – 250 gsm
Min. Untrimmed book size:
8.25 x 5.5 in. (210 x 140 mm)
Max. Untrimmed book size:
14.0 x 12.0 in. (356 x 305 mm)
--
Note. DFA finishing throughput entries assume finisher is immediately downstream from the FTM.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 12 -
System Product Specifications Overview
Optimum Product Performance
Print Volume Range
The Xerox Nuvera
®
100/120/144 EA Digital Production System is designed for an Average Monthly
Print Volume (AMPV) as below.
System AMPV Conditions
Xerox Nuvera
®
100/120/144
EA Digital Production System
100K – 1.5M (100/120 EA DPS)
150 K – 2.0M 144 EA DPS)
8.5 in. x 11 in./A4
Maximum Duty Cycle: Up to 3.7 million prints per month with the Xerox Nuvera
®
144 EA Digital
Production System.
Duty Cycle is defined as:
The maximum recommended monthly copy / print volume support under standard vendor supplied
service (3 x 7 shift coverage). This defines the upper end of expected customer volume band for the
device.
The Maximum AMPV / Duty Cycle cited above assume a print environment with dedicated skilled
operators and production grade finishing alternatives, such as the Basic Finishing Module. Actual
customer experience may vary in conjunction with the duty cycles of the selected third party or mid-
production finishing alternatives available.
Products configured with Xerox mid-Production Finishing alternatives such as the Multifunction Finisher
are expected to be used in environments with a Maximum AMPV of up to 500K per month
.
The Customer should consider higher volume machines or multiple machines if average monthly
volume approaches Duty Cycle on a constant basis.
Prints between service calls on a digital Xerox Nuvera
®
DPS are dependent on customer requirements
for volume, applications, and throughput material. Specific customer requirements for Image Quality
may further impact the number of service calls. Xerox Nuvera
®
trained operators can optimize
performance output and minimize service calls.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 13 -
Environmental Factors
Environmental Factor Minimum Maximum
Temperature 50
o
F (10
o
C)
(Tested to 60° F (15.6
o
C))
87
o
F (30.6
o
C)
(Tested to 80° F (26.7
o
C))
Humidity 15% RH
(Tested to 15%)
85% RH
(Tested to 80%)
Heat Emission (approximate)
(SFM / Scanner, Printer Module, MFF Professional)
2,322 BTU / HR
(Standby)
18,715 BTU / HR
(Running)
Heat Emission (approximate)
(SFM, Printer Module, BFM)
2,452 BTU / HR
(Standby)
19,023 BTU / HR
(Running)
Power Consumption (approximate)
(SFM / Scanner, Printer Module, MFF Professional)
0.680 kw
(Standby)
5,480 kw
(Running)
Power Consumption (approximate)
(SFM, Printer Module, BFM)
0.718 kw
(Standby)
5,570 kw
(Running)
SFM / PM / MFF Professional 6.2 B - Standby 8.6 B - Running
SFM / PM / BFM 6.6 B - Standby 9.0 B - Maximum
SFM / PM / FTM 7.2 B - Standby 9.0 B - Running
Noise
(Measured per ISO
7779 and declared
in Bel per ISO
9296)
SFM / PM / FTM / DS5000 7.2 B - Standby 9.1 B - Running
Altitude (above sea level) 0 10,000 ft.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 14 -
Product Space & Power Requirements
Item
Xerox Nuvera
®
100/120/144 EA
Digital Production System
Comments
Size – Printer w/ 1 SFM
/ Scanner & MFF
132” (W) X 29 ” (D) X 61.6 ” (H)
3353 mm x 737 mm x 1565 mm
Size – Printer w/ 1 SFM
& SEM / FTM
125” (W) X 29 ” (D) X 61.6 ” (H)
3175 mm x 737 mm x 1565 mm
Printer Digital Tower 61.6” (1565 mm) (Height)
DFA finishing devices vary by device*.
Size – Printer w/ 1 SFM
& SEM / BFM
124” (W) X 29 ” (D) X 61.6 ” (H)
3150 mm x 737 mm x 1565 mm
Width of additional
SFM
31.7”, 805mm Optional
Width of BFM Plus 49”, 1233mm
Optional, BFM Plus and Interface Module used with BFM (with top
tray) in dual BFM installations.
Service Space
(MFF Config.)
Fixed: 163” (W) x 112” (D)
( 4140mm x 2839mm)
Moveable: 163” (W) x 92” (D)
( 4140mm x 2336.8mm)
- Fixed (stationary) installation: rear of the system should be at least
30” from the wall, machine, or rear obstruction..
- Moveable installation: rear of the system should be at least 10” from
the wall and must be on mobility plates OR hard surface floor AND
with no more than 4 modules including MFF and MFF Interface
Module.
Service Space
(BFM / FTM Config.
with SEM)
BFM: 145” (W) x 112” (D)
3683mm x 2839 mm
FTM: 143” (W) x 112” (D)
3632mm x 2839 mm
At least 30” from the wall in rear.
DFA finishing will increase width - FTM config. dimensions do not
include DFA Finisher(s) dimensions or service space.
Weight
(MFF Config. w/
scanner)
1,753 lb. (795.2 kg)
Additional SFM – 423 lbs. (192 kg)
With consumables loaded, except media
Weight
(BFM / FTM Config.
with SEM)
BFM: 1763 lb. (800 kg)
FTM: 1713 lb. (777 kg)
Additional SFM – 423 lbs. (192 kg)
With consumables loaded, except media
FTM config. listing does not include DFA Finisher(s) weight.
Power Requirements
North America / Japan
(MFF / BFM Finishing)
187 – 240 Volts AC (Nominal), 50 Amp ,
50/60 Hz wall service
Note – FTM and DFA finishers will require
additional power
• UL & cUL compliant
• Complies with the FEMP (Federal Energy Management Program)
via the machine circuit breaker (CB); with the CB switched off, the
system consumes less than 1 watt.
• Energy Star (eStar) compliant**
• Environmental Choice (Canada)**
• Complies with Section 508 of the ADA Rehabilitation Act
Power Requirements
Europe / FX-IBG
187 – 240 Volts AC (Nominal), 30 Amp +
20 Amp (2) , 50/60 Hz wall service
Feeders and Finisher modules (BFMs) will
need additional 187 – 240 VAC (Nominal),
20 Amp, 50/60 Hz wall service
Note – FTM and DFA finishers will require
additional power
• Units are compliant with applicable EU directives and are CE
marked
* - Please refer to supported inline DFA finishing devices Solution Planning Guides for Product Space and
Power Requirements.
** - the following configuration is not Energy Star compliant:
• 100 ppm printer-only configuration with a BFM
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 15 -
System Configuration and Installation
Installation Preparation Document
This section should be used in conjunction with the Xerox Nuvera
®
100/120/144 EA Digital
Production System Installation Planning Guide (IPG), the Xerox Nuvera
®
100/120/144 EA Digital
Production System Installation Preparation Document (IPD), and the supported inline DFA Finishing
Device Solution Planning Guide, which contain detailed specifications for size, weight, electric, and
environmental conditions. Only the most important requirements are stated here.
Customer Responsibilities
The following must be completed before system delivery and will be assessed in the final site check:
Item Comments
Identify placement of the system
Ensure the printer can be delivered to the
site
Supply the appropriate electrical connections Dedicated power required
Install an exhaust duct to vent hot air to the
air system or the outside if required
Heat vent kit is available (for stationary system
installations only). The kit lowers the system’s output
from the nominal running heat emission level (see the
Environmental Factors table) to 8,500 BTU/hr.
Install a network drop for Internet access Automatic upload of data for remote diagnostics
Verify the strength and slope of the floor
Meet room Environmental Specifications for
temperature and relative humidity year round
This is essential to the system’s ability to perform as
expected; Xerox will not be able to resolve
performance problems encountered when the area is
not maintained within this operating range.
Connect system to network including proxy
server information
System Installation
System installation can take from 4 to 6 hours for a basic system, to 9 to 11 hours or more, depending
on the number of feeders, finishers and system options being installed.
Availability
As with any other printing process, you will not plan production to the raw speed of the printer.
Your Xerox Nuvera
®
100/120/144 EA Digital Production System will be available to you on a monthly
average 92% to 95% of the time.
• Availability is defined, as all the time the machine is not being serviced or waiting for service by
Xerox.
• Given similar service coverage, DocuTech® / DocuPrint® availability averages up to 95%.
Although the service call rate may exceed current DocuTech
® products in the same speed range,
overall system availability will become comparable.
Planning for volume requires taking many factors into account in addition to printer availability. These
factors include pre-press workflow efficiency, job type and client expectations, use of qualified stocks,
daily volume and number of jobs, job mix, area coverage, adherence to environmental specifications,
and operator expertise and attention to procedures.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 16 -
Operations
Item
Xerox Nuvera
®
100/120/144 EA
Digital Production System
Comment
Power Up 7½ minutes
If the environment does drift outside the specified range during
the systems’ powered down state, some period of image
degradation can be expected at startup.
First Copy Out
Time (FCOT)
8½ seconds (with one finisher and no
inserter)
Copy job sent to the top tray; platen scan, simplex job, 8.5 x 11
LEF fed from tray 1
First Print Out
Time (FPOT)
9½ seconds.
Printer should not cycle down as long as it receives an image
to print within 5 seconds of completing the previous sheet.
Restart Time 5 minutes
Billing Meters
Available via the Administration
window.
Vary by operating company / country; ask local analyst or
sales representative to explain your meter operation.
Automated reading of the billing meter is available, if Remote
Services are enabled.
Print Quality
Adjustments
Automatic, brief pauses for registration or
xerographic process adjustments to
maintain high image quality
Mixed Plex
Printing
Switching between one-sided and two-
sided printing does cause some loss of
productivity. The extent of the loss is
directly related to the frequency of the
switch.
When producing collated sets run 1 to N, the system already
optimizes performance. In other cases, adding a blank side to
the job can minimize impact, but the sheet is billed.
Supplies and Component Yields
The consumable supplies listed below are engineered specifically for use in the Xerox Nuvera
®
100/120/144 EA Digital Production System and provide the highest and most consistent image quality,
maximum machine productivity, and uptime.
All yield estimates are based on the indicated 6% area coverage at standardized conditions using 8 ½”
x 11” / A4 Xerox 20 lb. bond (75 gsm) stock. Please note that actual yields vary greatly depending on
area coverage, paper stock, and image quality control settings. The current estimates are shown
below.
Consumables
Supply Yield Estimates
EA Toner 210,000 prints/bottle; 1 bottle per system (2
nd
toner bottle is available as an option)
BFM 100 Sheet Staple refills and drivers. 15,000 staples per supply package,
The package contains three 5000 staple refills and 3 drivers
BFM 30 Sheet Staple refills and drivers 15,000 staples per supply package,
The package contains three 5000 staple refills and 3 drivers
MFF 100 Sheet Staple Cartridge Comes installed in machine. Filled with 1 - 5,000 staple refill, this cartridge typically lasts the life
of machine.
MFF 100 Sheet Staple Refills 5,000 staples per refill, 3 refills per carton
MFF 50 Sheet Staple Cartridge Required for initial 50-sheet stapler capacity order. Filled with 1 - 5,000 staple refill, this
cartridge typically lasts the life of machine.
MFF 50 Sheet Staple Refills 5,000 staples per refill, 3 refills per carton.
Staples Refills for MFF Booklet Maker
(1 for rear and 1 for front stapler required)
2,000 staples per box; 16,000 per carton
(8 Boxes per carton)
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 17 -
Customer Replaceable Units
CRU Yield Estimates
Waste Toner Bottle 1,200,000 prints
Waste Developer Bottle 680,000 prints
Disposal Process
All Toner Waste Bottles include a prepaid return shipping label, plastic bag, and tie in the box. This is
the preferred method of disposal.
Empty dry ink containers and waste containers are safe and approved for local recycling with common
commercially used plastics.
More information can be found at www.Xerox.com
, under Online Supplies Ordering, Cartridge Recycling
Program.
Xerox Productivity Plus (XPP)
The XPP option provides capability for the advanced customer to carry out certain maintenance activities.
Before this capability can be enabled at a customer location, the customer personnel who will be performing
maintenance need to be trained and certified by Xerox. Training is delivered in two phases. Each phase is one
day of training. Customers may elect to participate only in phase one or in both phases. Phase 1 training
covers use of diagnostic routines, photoreceptor removal and replacement, and power supply filter
replacement. Phase 2 covers fuser, corotrons and additional filters. A manual and tool kit is provided with the
training and a license is required in order to access the customer diagnostics and update High Frequency
Service Items. Specific parts will be provided as on-site inventory.
prInteract (formerly Remote Services)
The Xerox Nuvera
®
Digital Production System is enabled with Remote Service features, including Automated
Remote Monitoring and On Demand Machine Data Transfer. Remote Services provides the ability for the
Xerox Nuvera
®
Digital Production System to securely transport the device’s service and engineering data to a
Xerox support server within Xerox’s firewalled environment. Data is transported through the network using
industry standard 128-bit encryption and Secure Socket Layer (SSL) transport protocols.
Enablement of Remote Data Transfer requires two steps:
• Populating of the customer’s machine serial number into the Xerox server. This occurs at order placement
if the customer selects the CONNECT option.
• Installing the customer’s proxy server or Firewall information address on the machine. (Reference the
System Administration Guide for details.)
To sign up for Meter Assistant, customers or Sales Specialists should visit xerox.com: Customer Resources:
Submit Meter Reads for more information.
Kit Limitations
The Foreign Device Interface (FDI) kit and the Removable Hard drive kit cannot be installed on the same
system.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 18 -
Compatible Media List
The media listed on the following pages have been tested and approved for use in the Xerox Nuvera
®
DPS (when using a supported Inline DFA Finishing device, please refer to the individual Inline DFA
Finishing Device Solution Planning Guide for a list of supported media types).
The Xerox Nuvera
®
Digital Production system images on a wide range of both coated and uncoated
papers (uncoated papers only in configurations using an MFF). Results may vary depending on the
paper used. We are pleased to consult with you to help you maximize your objectives.
Coated stocks should be used in environmental conditions where the ambient temperature is between
60° and 72°F and the relative humidity is between 20% and 55%. Coated stocks may exhibit issues
such as higher jam rates, smearing, loss of halftone image quality, mottle, and light solid areas.
Optimized printing may not be possible across the entire weight range of coated papers. Coated
stocks under 120gsm may exhibit degraded performance - avoid any images with greater than 25%
toner area coverage and dark images along the lead edge of sheets; also, machine to machine
variation and tolerance stack ups may result in successful performance on one machine and not
another.
Successful printing on pre-printed stocks is dependent upon many factors. Additional information and
performance expectations are provided in the Xerox Nuvera
®
DPS Paper Guide.
The Xerox Supplies Group will be available to test particular media in a customer’s application.
For more information about media, please see the Xerox Nuvera
®
Digital Production System Paper
Guide available at www.xerox.com.
For information regarding specific substrates use in the Xerox Nuvera
®
DPS, please call Xerox
Supplies at (800) 822-2200.
For More Information and Pricing contact your Xerox Supplies Representative, authorized Xerox merchant, or
visit us on the web at www.xerox.com
.
Xerox Nuvera
®
100/120/144 EA Digital Production System - Customer Expectations Document
- 19 -
1 - Simplex Only
8 - Remove frequently from
output tray with
N - Not Recommended 2 - Bypass Tray
2-sided heavy toner
coverage documents.
3 - Manual Duplex 9 - Hi Cap
4 - Long edge Feed
10 - Coated paper mode
5 - Short edge Feed
11 - Heavy weight paper mod
e
6 - Machine Retrofit Required
12 - DS5000 Finisher
7 - Limited duplex - image text or areas o
f
13 - Basic Finisher Module (B
toner coverage on uncoated side first.
Paper and Application Thruput
Media Compatibility Guide - Nuvera 8.0 test
Order #
Mock up
Legend
Xerox Nuvera® 100/120
EA DPS with MFF
Finisher
Size
Xerox Nuvera® 100/120/144
EA DPS with BFM / DS5000
Finishers
3R12420
2 Part Reverse/StraightW/C
8.5 x 11
Y1
Y1, 12 , 13
3R12421
2 Part Reverse/Straight W/P
8.5 x 11 Y1 Y1, 12 , 13
3R12422
2 Part Reverse/Straight W/C
8.5 x14
Y1
Y1, 12 , 13
3R12423
2 Part Reverse/Straight W/C
17 x11 Y1 Y1, 12 , 13
3R12424
3 Part Reverse P/C/W
8.5 x 11
N
Y1, 13
3R12425
3 Part Straight W/C/P
8.5 x 11
Y1
Y1, 12
3R12427
3 Part Straight W/C/P
8.5 x14 Y1 Y1, 12
3R12428
3 Part Straight W/C/P
17 x11
Y1
Y1, 12
3R12429
4 Part Reverse G/P/C/W
8.5 x 11 N Y1, 13
3R12430
4 Part Straight W/C/P/G
8.5 x 11
Y1
Y1, 12
3R12431
4 Part Straight W/C/P/G
8.5 x14
Y1
Y1, 12
3R12432
Vert. Perf'd - 3 Part Straight W/C/P
9 x11 Y1 Y1, 12
3R12433
Vert. Perf'd - 3 Part Straight W/C/P
8.5 x 11
Y1
Y1, 12
3R12434
Universal Singles - CB Whiite
8.5 x 11 Y1 Y1, 12
3R12435
Universal Singles - CFB White
8.5 x 11
Y1
Y1, 12
3R12436
Universal Singles - CFB Whiite (Mini carton)
8.5 x 11
Y1
Y1, 12
3R12437
Universal Singles - CFB Canary
8.5 x 11 Y1 Y1, 12
3R12438
Universal Singles - CF Canary
8.5 x 11
Y1
Y1, 12
3R12439
Universal Singles - CF Pink
8.5 x 11 Y1 Y1, 12
3R12440
Universal Singles - CF Whiite
8.5 x 11
Y1
Y1, 12
Premium Digital Carbonless
3R4885
Docupac Folders - 90 lb. Index
9.5 X 11.75
YY
3R5105
Docupac Laser Folder - 65lb. Cover
9.5 X 11.75
YY
3R12414
Xerox Polyester Papers 3.7
m
8.5 x 11
YY
3R12363 Xerox Polyester Papers 4.7
m
8.5 x 11 YY
3R12364
Xerox Polyester Papers 3HD 4.7
m
8.5 x 11
YY
3R4417 Tabs - 90# Index 9 x 11 YY
3R5709
Tabs - Plastic Printable
9 x 11
YY
Specialty Media,Tabs,Synthetics,Binding Supplies
3R3139
33 up - 2.8" x 1"
8.5 x 11
Y1 Y1
3R4474
24 up - 2.8" x 1.3"
8.5 x 11
Y1 Y1
3R5719
14 up - 4.24" x 1.6"
8.5 x 11
Y1 Y1
3R4475
8 up - 4.25" x 2.7"
8.5 x 11
Y1 Y1
3R3146
6 up - 4.25" x 3.7"
8.5 x 11
Y1 Y1
3R4476
1 up -8.5" x 11" (170 gsm)
8.5 x 11
Y1 Y1
High Speed Labels
3R12050
33 up - 2.8" x 1"
8.5 x 11
Y1 Y1
3R12052
24 up - 2.6" x 1.25" (copier)
8.5 x 11
Y1 Y1
3R12056
8 up - 4" x 2.5" (copier)
8.5 x 11
Y1 Y1
3R12057 1 up - 8.5" x 11" (copier) 8.5 x 11 Y1 Y1
3R12051
30 up - 2.6" x 1"
8.5 x 11
Y1 Y1
3R12053 20 up - 4" x 1" 8.5 x 11 Y1 Y1
3R12055
10 up - 4" x 2"
8.5 x 11
Y1 Y1
Ink Jet / Laser White Labels
3R3117
Clear, Stripeless 8.5 x 11
Y1 Y1
3R2780
Painted Stripe
8.5 x 11
Y1 Y1
3R3028
Paper Backed 8.5 x 11
Y1 Y1
3R3108
Removeable Stripe
8.5 x 11
Y1 Y1
3R6218
3HD - Clear, Removable Stripe 8.5 x 11
Y1 Y1
Transparencies
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