XCMG LG958L, LW500KN, LW500FN, LW500KL, LW500F Service Manual

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4.5 (16)

LG958L VS XCMG 5tons Wheel loader (LW500K&LW500KN&LW500FN&LW500KL&LW500F&LW500 D&ZL50GN)

2015.2.12

XCMG LG958L, LW500KN, LW500FN, LW500KL, LW500F Service Manual

LW500KN

LW500KL

LW500D

LG958L

LW500FN

ZL50G

LW500F

 

 

LW500K

 

 

 

 

 

 

 

 

 

 

 

 

RELIABILITY IN ACTION

2

Main parameters comparison

RELIABILITY IN ACTION

3

Item

Engine

Rated power(Kw)

Rated rotary speed

 

rpm

 

 

 

 

 

 

Gearbox

 

Rated load

 

t

Bucket capacity

 

 

 

 

 

Dumping height

 

mm

 

 

 

Dumping

distance

 

mm

 

 

Max. breakout force

 

KN

 

 

 

Max. tractive force

 

KN

 

 

Machine weight t

 

 

 

 

 

 

Total time s

 

 

 

 

Wheelbase

Turning radius

Overall dimension

Steering angle

°

4

 

 

 

 

 

 

 

 

 

 

LG958L

WD10G220E21 T2

 

BF6M1013

T2

T3

162

 

 

 

 

 

 

 

169

 

 

2200

 

 

2200

 

 

ZF

 

 

ZF

 

 

 

5

 

 

5

 

 

 

3

 

 

3

 

 

 

3120

 

 

2980

 

 

1130

 

 

1330

 

 

180

 

 

180

 

 

150

 

 

155

 

 

16.6

 

 

16.9

 

 

≤11.3

 

 

≤11.3

 

 

3200

 

 

3200

 

 

6039

 

 

6039

 

 

8079*3024*3382

 

8079*3024*3382

38

 

 

38

 

 

 

 

 

 

 

 

 

 

LW500KN

 

LW500FN

WD10G220E23

T2

 

SC9D220.2G2B1

T2

 

 

162

 

 

 

 

162

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2000

 

 

 

 

2000

 

 

Planetary gearbox

 

Planetary gearbox

 

 

5

 

 

 

 

 

5

 

 

 

 

 

3

 

 

 

 

 

3

 

 

 

 

 

3090

 

 

 

 

3100

 

 

 

 

1130

 

 

 

 

1200

 

 

 

 

170

 

 

 

 

 

162

 

 

 

 

165±5

 

 

 

 

160

 

 

 

 

 

17.2

 

 

 

 

 

16.5

 

 

 

 

 

≤11

 

 

 

 

 

≤11

 

 

 

 

 

3300

 

 

 

 

2960

 

 

5925

center of tyre

 

6950

outer edge of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

bucket

 

 

 

8225

×

3016

3515

8000

×

3016

3515

 

 

38

 

 

 

 

 

38

 

 

 

RELIABILITY IN ACTION

Item

LW500K

LW500KL

LW500F

 

LW500D

ZL50GN

 

 

 

 

 

 

 

 

Engine

WD615G220

WD10G220E23

WD615G220

WD10G220E23

WD10G220E23

 

T2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated power(Kw)

 

 

 

 

 

 

 

 

162kw

162

162

 

162

 

162

Rated rotary speed

2200

2000

2200

 

2000

 

2000

rpm

 

 

 

 

 

 

 

 

Gearbox

500K.2.1

Planetary

ZL40/50

 

 

 

Planetary

 

 

 

 

 

 

 

 

 

Rated load t

5

5

5

 

5

 

 

5

 

 

 

 

 

 

 

 

 

Bucket capacity m³

3

3

3

 

2.7

 

 

3

 

 

 

 

 

 

 

Dumping height mm

3090

3090

3100

 

3180

3090

 

 

 

 

 

 

 

 

 

Dumping distance

 

1130

 

 

1160

1130

mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. breakout force

170

170

158

 

150

 

170

KN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. tractive force

165

165

158

 

150

 

145

KN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine weight t

17.2

17.2

16.5

 

16.2

 

17.5

 

 

 

 

 

 

 

 

Total time s

11

11

9.9

 

≤11

 

≤11

 

 

 

 

 

 

 

 

Wheelbase

3300

3300

2900

 

2960

 

3300

 

 

 

 

 

 

 

 

Turning radius(center of

 

 

6920 outer

 

6940 outer edge

 

 

5900

5925

 

 

 

6400

tyre)

 

 

of bucket

 

 

edge of bucket

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

Overall dimension

8185*3000*3485

8185*3000*3465

 

7800*3016*3360

8180*3000*35108

8010*3016*3350

Steering angle °

38

38

35

 

 

 

35

RELIABILITY IN ACTION

Detailed configuration parameters

RELIABILITY IN ACTION

6

LG958L configuration

 

Weichai WD10G220E21

 

Power

DDE BF6M1013(T2)

 

DDE BF6M1013(T3)

 

 

 

 

Shangchai SC11CB220G2B1

 

Transmission

ZF gearbox, LG axle

 

 

 

 

Hydraulic system

pilot control single handle

 

 

 

 

Boom

Standard boom

 

 

 

 

Control valve

3-joint valve

 

 

 

 

Brake system

Dual brake pedal

 

 

 

 

Cab

Standard

 

FOPS&ROPS

 

 

 

 

A/C(2935000894)

 

Cooling/heating system

A/C(2935000985)

 

 

A/C(2935001053)

 

Quicker coupler

Quicker coupler

 

 

 

 

 

Start interlocking

 

 

Engine tachometer

 

 

Fuel tank lock

 

Others

Hose for inflating tyre

 

 

Tiltable steering column

 

 

Radio

 

 

Rotating beacon

 

 

 

 

 

RELIABILITY IN ACTION

7

LG958L

Item

Parameters

Item

Parameters

 

 

 

 

Engine brand

Deutz

Reverse gear III

0-23

 

 

 

 

Engine type

Inline, water cooling, direct

Min. turning radius(mm)

6036

 

injection, turbocharging

 

 

Tyre size

23.5-25

Level through radius(mm)

6746

 

 

 

 

Overall dimension(mm)

8079*3024*3382

Gradeability(°)

30

 

 

 

 

Operating weight (kg)

16900

Outer width of tyre(mm)

2785

 

 

 

 

Curb weight(kg)

16835

Dumping angle(°)

-45

 

 

 

 

Wheelbase (mm)

3200

Max. dumping height(mm)

3120

Rated load(kg)

5000

Corresponding dumping distance(mm)

1130

Rated bucket capacity(m3)

3.0

Min. ground clearance(mm)

457

Max. tractive force(KN)

155.0

Rated rotary speed(r/min)

2200

 

 

 

 

Max. breakout force(KN)

180.0

Cylinder number

6

Tipping load(KN)

110.0

Cylinder diameter/stroke(mm)

108/130

 

 

 

 

Forward gear I

0-6.5

Min. specific fuel consumption

≤210kg/Kw.h

 

 

 

 

Forward gear II

0-11.5

Max. torque(KN)

925N.m

 

 

 

 

 

 

 

Single stage, three

Forward gear III

0-23

Torque converter type

component, single

 

 

 

turbine

 

 

 

 

Forward gear IV

0-38

Converter ratio

2.55

 

 

 

 

Reverse gear I

0-6.5

Oil cooling type

Circulating water cooling

 

 

 

 

Reverse gear II

0-11.5

Gearbox

Fixed shaft power

 

 

 

 

RELIABILITY IN ACTION

8

LG958L

Item

Parameters

Item

Parameters

 

 

 

 

Shit pressure(MPa)

1.4-1.6

Fuel oil(L)

300

 

 

 

 

Main drive

spiral bevel gear, single

Hydraulic oil(L)

210

reduction

 

 

 

Front tyre pressure(MPa)

0.39±0.01

Gear oil (main drive and hub

65

reduction)(L)

 

 

 

 

 

 

 

Rear tyre pressure(MPa)

0.33±0.01

Engine oil(L)

19

 

 

 

 

Travel brake

Air over oil, disc brake

Transmission oil(L)

35

 

 

 

 

Brake pressure(MPa)

0.784

Braking fluid(L)

4

 

 

 

 

Park brake

Internal expanding shoe brake

 

 

 

 

 

 

 

 

 

 

Steering system

Articulated full hydraulic with

 

 

load sense

 

 

 

 

 

Steering angle(°)

38

 

 

 

 

 

 

Working pressure(MPa)

17.5

 

 

 

 

 

 

Lifting time(s)

≤6.4

 

 

 

 

 

 

Dumping time(s)

≤1.3

 

 

 

 

 

 

Fall time(s)

≤3.6

 

 

 

 

 

 

Total time(s)

≤11.3

 

 

 

 

 

 

RELIABILITY IN ACTION

9

LW500K

Item

 

Parameters

Item

Parameters

 

 

 

 

 

Engine brand

 

Weichai

Reverse I (km/h)

16.5

 

 

 

 

 

Engine mode

 

WD615G220

Lifting time(s)

6

 

 

 

 

Engine type

Inline, water cooling, four stroke,

Dumping time(s)

1

six cylinder, turbocharging

 

 

 

Engine power(kw)

 

162

Fall time(s)

4

 

 

 

 

 

Rated rotary speed(r/min)

 

2200

Total time(s)

11

 

 

 

 

 

Operating weight (kg)

 

17200

Torque converter

500k.2.1

 

 

 

 

 

The distance when at Max.

 

1130

Gearbox

500k.2.1

dumping height(mm)

 

 

 

 

 

 

 

 

 

 

Max. breakout force(KN)

 

170

Axle

500k.3

 

 

 

 

 

Max. tractive force(KN)

 

165

Hydraulic pump

CBG93100/0010-YF

 

 

 

 

 

Steering angle(°)

 

38

Pump displacement(ml/r)

160

Wheelbase (mm)

 

3300

Working pressure(MPa)

18

 

 

 

 

 

Wheel tread(mm)

 

2200

Steering gear

BZZ3-125

 

 

 

 

 

Tyre size

 

23.5-25

Steering gear

JHP2080

 

 

 

 

 

Inflation pressure(Mpa)

 

0.34/0.29

Steering gear displacement(ml/r)

80

 

 

 

 

 

Min. ground clearance(mm)

 

440

Steering system pressure(MPa)

16

 

 

 

 

 

Min. tuning radius(outer edge

5900mm

 

Overall dimension(length, width,

8185*3000*3465

of tyre)(mm)

 

height)(mm)

 

 

 

 

 

 

 

 

Min. tuning radius(outer edge

6910mm

 

 

 

of bucket)(mm)

 

 

 

 

 

 

 

 

 

 

 

 

Forward I (km/h)

 

11.5

 

 

 

 

 

 

 

Forward II (km/h)

 

38

 

 

 

 

 

 

 

RELIABILITY IN ACTION

10

LW500KL

Item

 

Parameters

 

Item

 

Parameters

 

 

 

 

 

 

 

Engine brand

 

Weichai

 

Bucket cylinder-diameter*stroke(mm)

 

Ø180X585

 

 

 

 

 

 

 

Engine mode

 

WD615G23

 

Steering system pressure(MPa)

 

16

 

 

 

 

 

 

 

Engine type

 

Inline, water cooling, four stroke,

 

Steering cylinder-diameter*stroke(mm)

 

Ø90X375

 

six cylinder, direct injection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine power(kw)/rotary

 

162/2000

 

Travel brake

 

Air over oil, disc brake

speed(r/min)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min. specific fuel

 

 

 

 

 

Soft-axle control,

 

198

 

Park brake/emergency brake

 

internal expanding

consumption(g/kw.h)

 

 

 

 

 

 

 

 

shoe brake

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. torque(N.m)

 

900

 

Fuel oil tank(L)

 

295L

 

 

 

 

 

 

 

Torque converter

 

Single stage, two phases,

 

Cooling system(L)

 

45L

 

 

four component

 

 

 

 

Gearbox

 

Planetary power shift

 

Crankcase(L)

 

19L

 

 

 

Torque ratio

 

4.32

 

Torque converter-gearbox(L)

 

45L

 

 

 

 

 

 

 

I gear(forward/reverse)(km/h)

 

0-11.5/0-16.5

 

Axle (L)

 

27L

II gear(forward/reverse)(km/h)

 

0-36

 

Hydraulic system(L)

 

200L

 

 

 

 

 

 

 

Axle

 

Rear axle can swing by 12°

 

Rated load(t)

 

5

 

 

 

 

 

 

 

Tyre size

 

23.5-25-16PR

 

Bucket capacity(m')

 

3

 

 

 

 

 

 

 

Front tyre pressure

 

0.30 0.32MPa

 

Dumping height(mm)

 

3090

 

 

 

 

 

 

 

Rear tyre pressure

 

0.27 0.29MPa

 

Dumping distance(mm)

 

1130

 

 

 

 

 

 

 

Working pressure(MPa)

 

17.5

 

Lifting height(mm)

 

5254

 

 

 

 

 

 

 

Boom cylinder-

 

Ø160X840

 

Bucket width(mm)

 

3000

diameter*stroke(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELIABILITY IN ACTION

11

 

LW500KL

 

 

 

Item

 

Parameters

 

 

 

Max. breakout force(N.m)

 

170

 

 

 

Max. tractive force(KN)

 

175

 

 

 

Articulated angle(°)

 

±38

 

 

 

Overall dimension(mm)

 

8185×3000×3465

 

 

 

Operating weight(t)

 

17.2

 

 

 

Lifting time(s)

 

6

 

 

 

Total time(s)

 

11

 

 

 

Wheelbase(mm)

 

3300

 

 

 

Wheel tread(mm)

 

2250

 

 

 

Gradeability(°)

 

30

 

 

 

Min. tuning radius(center of tyre)(mm)

 

5925

 

 

 

Min. tuning radius(outer edge of bucket)(mm)

 

6910

 

 

 

 

 

RELIABILITY IN ACTION

12

 

LW500KN

 

 

 

Item

 

Parameters

 

 

 

Engine type

 

WD10G220E23

 

 

 

Rated power(KW)

 

162

 

 

 

Rated rotary speed(r/min)

 

2000

 

 

 

Rated load(t)

 

5

 

 

 

Bucket capacity(m3)

 

3

Dumping height(mm)

 

3090

 

 

 

Dumping distance(mm)

 

1130

 

 

 

Max. breakout force(N.m)

 

170

 

 

 

Lifting time(s)

 

≤6

 

 

 

Total time(s)

 

≤11

 

 

 

Max. tractive force(KN)

 

165±5

 

 

 

Min. turning radius(outer edge of bucket)(mm)

 

6910

 

 

 

Max. running speed(KM/h)

 

38

 

 

 

Operating weight(t)

 

17.2

Overall dimension(mm)

 

8225×3016×3515

Wheel base(mm)

 

3300

 

 

 

RELIABILITY IN ACTION

13

LW500F

Item

 

Parameters

 

Item

 

Parameters

 

 

 

 

 

 

 

Engine brand

 

Weichai

 

Gearbox

 

ZL40/50

 

 

 

 

 

 

 

Engine mode

 

WD615G220

 

Axle

 

ZL50L

 

 

 

 

 

 

 

Engine power(kw)

 

162

 

Forward gear I (km/h)

 

11.5

 

 

 

 

 

 

 

Rated rotary speed(r/min)

 

2200

 

Forward gear II (km/h)

 

38

 

 

 

 

 

 

 

Displacement(L)

 

9.726

 

Reverse gear I (km/h)

 

16.5

 

 

 

 

 

 

 

Operating weight (kg)

 

16500

 

Tyre size

 

23.5-25

 

 

 

 

 

 

 

Max. breakout force(KN)

 

158

 

Min. steering radius(outer

 

6920

 

 

edge of bucket)(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. tractive force(KN)

 

156

 

Lifting time(s)

 

5.6

 

 

 

 

 

 

 

 

 

 

Steering angle(°)

 

35

 

Dumping time(s)

 

1

 

 

 

 

 

 

 

Wheelbase (mm)

 

2900

 

Fall time(s)

 

3.3

 

 

 

 

 

 

 

The dumping distance when

 

1274

 

Total time(s)

 

9.9

stay at Max. height (mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bucket capacity(m³)

 

3

 

Overall dimension(mm)

 

8010*3016*3350

 

 

 

 

 

 

 

Rated load(t)

 

5

 

Steering pump type

 

CBGJ2080

 

 

 

 

 

 

 

Max. dumping height(mm)

 

3100

 

 

 

 

 

 

 

 

 

 

 

Torque converter

 

YJSW315

 

 

 

 

 

 

 

 

 

 

 

RELIABILITY IN ACTION

14

 

LW500FN

 

 

 

Item

 

Parameters

 

 

 

Engine type

 

WD10G220E23

 

 

 

Rated power(KW)

 

162

 

 

 

Rated rotary speed(r/min)

 

2000

 

 

 

Rated load(t)

 

5

 

 

 

Bucket capacity(m3)

 

3

Dumping height(mm)

 

3090

 

 

 

Dumping distance(mm)

 

1130

 

 

 

Lifting time(s)

 

≤6

 

 

 

Total time(s)

 

≤11

 

 

 

Max. tractive force(KN)

 

165±5

 

 

 

Min. turning radius(outer edge of bucket)(mm)

 

6910

 

 

 

Max. running speed(KM/h)

 

38

 

 

 

Overall dimension(mm)

 

8225×3016×3515

 

 

 

Wheel base(mm)

 

3300

 

 

 

RELIABILITY IN ACTION

15

 

LW500D

 

 

 

Item

 

Parameters

 

 

 

Engine type

 

WD10G220E23

 

 

 

Rated power(KW)

 

162

 

 

 

Rated rotary speed(r/min)

 

2000

 

 

 

Rated load(t)

 

5

 

 

 

Bucket capacity(m3)

 

2.7

Dumping height(mm)

 

3180

 

 

 

Dumping distance(mm)

 

1160

 

 

 

Lifting time(s)

 

≤6

 

 

 

Total time(s)

 

≤11

 

 

 

Max. breakout force(N.m)

 

150

 

 

 

Max. tractive force(KN)

 

150

 

 

 

Min. turning radius(outer edge of bucket)(mm)

 

6940

 

 

 

Max. running speed(KM/h)

 

38

 

 

 

Overall dimension(mm)

 

7800×3016×3360

Wheel base(mm)

 

2960

 

 

 

Operating weight(t)

 

16.2

 

 

 

RELIABILITY IN ACTION

16

 

ZL50GN

 

 

 

Item

 

Parameters

 

 

 

Engine type

 

WD10G220E23

 

 

 

Rated power(KW)

 

162

 

 

 

Rated rotary speed(r/min)

 

2000

 

 

 

Rated load(t)

 

5

 

 

 

Bucket capacity(m3)

 

3

Dumping height(mm)

 

3090

 

 

 

Dumping distance(mm)

 

1130

 

 

 

Lifting time(s)

 

≤6

 

 

 

Total time(s)

 

≤11

Max. breakout force(N.m)

 

170

 

 

 

Max. tractive force(KN)

 

165±5

 

 

 

Min. turning radius(outer edge of bucket)(mm)

 

7300

 

 

 

Max. running speed(KM/h)

 

38

 

 

 

Gradeability (°)

 

30

 

 

 

Max. steering angle(°)

 

35

 

 

 

Overall dimension(mm)

 

8165×3016×3485

Wheel base(mm)

 

3300

 

 

 

Operating weight(t)

 

17.5

 

 

 

RELIABILITY IN ACTION

17

Feature Contrast

RELIABILITY IN ACTION

18

LG958L

DDE emissions conform to the stage III , large output torque, excellent fuel economy, remarkable performance.

Powerful, reliable and reasonable matching components, long service life.

High quality filter ensure the quality of the engine air intake, easy to maintain

Optional high temperature cooling module, which can ensure safety in temperatures of up to 50 .

Pilot control, fixed axis type electro-hydraulic control gearbox, convenient to operate.

Large diameter bucket cylinders, strong breakout force, superior performance, safe and reliable.

Increased bucket angle, high charge ratio.

Hydraulic line use the double seal of tape and o-rings, use PVC to protect high-pressure oil pipeline, that solve the problem of the hydraulic line leak.

RELIABILITY IN ACTION

19

Information comes from XCMG advertisement on internet

LW500K

A powerful engine with cat 3306B technology powers the LW500K wheel loader, The engine features compact structure, reasonable layout, unparalleled performance , electric startup and electric shutdown.WD615G220 and Cummins QSB6.7 engine are optional.

A wind guide cover with wind channel construction is used to have a better airflow for greater heat dissipation efficiency, which reduces heat balance temperature, allowing the machine to meet higher working temperature requirement.

Equipped with hang chi 4WG180 transmission or ZF 4WG200 electronic countershaft transmission, featuring electro hydraulic control and auto gear shifting switch(KD function).

Arvin Meritor drive axles with disc brakes ,front fixed and rear oscillating around the center pilot, help assure four wheel ground contact for optimum traction and stability.Unique power take-off makes power transmission efficient and reliable.

The articulation center is designed on the center of wheelbase to have an overlapping track or front and rear wheels for less tyre wear.

Dual row tapered bearing effectively distributes the load in horizontal or vertical direction.

The overall structural strengthen is greatly improved via finite element analysis of stress, Stress concentration is avoided and parts to be under heavy load been strengthened, so that the loader frame can adapt to demanding heavy-duty applications. The unique structural form of the rear frame provides perfect accessibility for maintenance.

RELIABILITY IN ACTION

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