Xantrex Technology GT 2.5-DE, GT 3.8-DE, GT 2.8-SP, GT 3.8-SP User Manual

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Xantrex Technology GT 2.5-DE, GT 3.8-DE, GT 2.8-SP, GT 3.8-SP User Manual

GT 2.5-DE

GT 3.8-DE

GT 2.8-SP

GT 3.8-SP

Owner’s Manual

Xantrex Grid Tie

Solar Inverter

Xantrex Grid Tie Solar Inverter

Owner’s Manual

About Xantrex

Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.

Trademarks

Xantrex Grid Tie Solar Inverter is a trademark of Xantrex International. Xantrex and Xanbus are registered trademarks of Xantrex International.

Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Xantrex Grid Tie Solar Inverter Owner’s Manual © August 2005 Xantrex International. All rights reserved.

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)

(a)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

Date and Revision

August 2005 Revision A

Part Number

975-0253-01-01

Contact Information

Telephone: 34 93 470 5330

Fax:

34 93 473 6093

Email:

support.europe@xantrex.com

Web:

www.xantrex.com

About This Manual

The purpose of this Owner’s Manual is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the Xantrex Grid Tie Solar Inverter™.

Scope

The manual provides safety guidelines, detailed planning and setup information. It provides procedures for installing the inverter and information about operating and troubleshooting the unit. It does not provide details about particular brands of photovoltaic (PV) panels. You need to consult individual PV manufacturers for this information.

Audience

The manual is intended for anyone who needs to install and operate the GT Inverter. Installers should be fully educated on the hazards of installing electrical equipment. Certified electricians or technicians are recommended.

Organization

This manual is organized into 6 chapters and an appendix.

Chapter 1, “Introduction”, contains information about the features and functions of the Xantrex Grid Tie Solar Inverter.

Chapter 2, “Installation”, provides information about planning for and installing the GT Inverter. It contains information to help you plan wire routes, ensure your PV array provides necessary power, and find a suitable location for installation.

Chapter 3, “Wiring the Inverter”, provides procedures for making DC and AC wiring connections for single and multiple inverter installations. This chapter also includes information about communications wiring and using GT-View monitoring software.

Chapter 4, “Starting the Inverter”, contains information on starting up the Xantrex Grid Tie Solar Inverter and performing a functional test.

Chapter 5, “Monitoring the Inverter”, contains information for understanding the LCD screens and the LED indicators.

Chapter 6, “Maintenance and Troubleshooting”, contains information about how to provide general maintenance for the Xantrex Grid Tie Solar Inverter. It also provides information about troubleshooting the unit.

Appendix A, “Specifications”, contains information about the electrical and environmental specifications of the Xantrex Grid Tie Solar Inverter.

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About This Manual

Conventions Used

The following conventions are used in this guide.

WARNING

Warnings identify conditions that could result in personal injury or loss of life.

CAUTION

Cautions identify conditions or practices that could result in damage to the unit or other equipment.

Important: These notes describe things that are important for you to know, but not as serious as a caution or warning.

Abbreviations Used

GT

Grid Tie

LCD

Liquid Crystal Display

 

 

LED

Light Emitting Diode

 

 

MPPT

Maximum Power Point Tracking

 

 

PMAX

Maximum Output Power

PNOM

Nominal Output Power

PC

Personal Computer

 

 

PV

Photovoltaic

 

 

STC

Standard Test Condition

 

 

Vac

Volts AC

 

 

Vdc

Volts DC

 

 

VMP

Voltage at Maximum Power

VOC

Open Circuit Voltage

VSC

Short Circuit Voltage

UPV

PV Array DC Voltage

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About This Manual

Symbols Used

Alternating Current (AC)

Direct Current (DC)

In this guide: Important information, warnings, or cautions.

On the product: Important information, warnings or cautions with further explanation in the product guide.

Caution, risk of electric shock.

FOR AUTHORIZED SERVICE PERSONNEL: Before opening cover, disconnect DC and AC power and wait 30 minutes to allow internal voltages to reach safe levels.

NOTE: there are no user-serviceable parts inside.

Refer to the operating instructions.

Related Information

You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com

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Important Safety Instructions

SAVE THESE INSTRUCTIONS—This manual contains important instructions that shall be followed during the installation and maintenance of the Xantrex Grid Tie Solar Inverter.

1.Before installing and using the GT Inverter, read all instructions and cautionary markings on the inverter and in all appropriate sections of this guide.

2.To reduce risk of fire hazard, do not cover or obstruct the heat sink.

3.Observe the clearance recommendations as described on page 2–12. Do not install the GT Inverter in a zero-clearance or non-ventilated compartment. Overheating may result.

4.Use only accessories recommended or sold by the manufacturer. Doing otherwise may result in a risk of fire, electric shock, or injury to persons.

5.To avoid a risk of fire and electric shock, make sure that existing wiring is in good condition and that wire is not undersized. Do not operate the GT Inverter with damaged or substandard wiring.

6.Do not operate the GT Inverter if it has received a sharp blow, been dropped, or otherwise damaged in any way. If the GT Inverter is damaged, see the Warranty section.

7.Do not disassemble the GT Inverter. It contains no user-serviceable parts. See Warranty for instructions on obtaining service. Attempting to service the GT Inverter yourself may result in a risk of electrical shock or fire and will void the factory warranty.

8.To reduce the risk of electrical shock, disconnect both AC and DC power from the GT Inverter before attempting any maintenance or cleaning or working on any circuits connected to the inverter. Turning off controls will not reduce this risk. Internal capacitors remain charged for up to 30 minutes after disconnecting all sources of power.

9.The GT Inverter must be provided with an equipment-grounding conductor connected to the AC ground.

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Safety

Regulatory Compliance

The GT Inverter is CE Marked for the following Directives and standards:

Low Voltage Directive 73/23/EEC, per EN50178 “Electronic Equipment for Use in Power Installations”.

EMC Directive 89/336/EEC, per:

EN61000-6-3 “Emission Standard for Residential, Commercial, and Light-Industrial Environments”

EN61000-6-1 “Immunity for Residential, Commercial, and Light-Industrial Environments”

EN61000-3-2 “Limits for Harmonic Current Emissions”

EN61000-3-3 “Limitations of Voltage Fluctuations and Flicker”.

The GT Inverter is designed for utility interactive operation. It has complete on-board over-current, overtemperature and anti-islanding protection. It monitors voltage and frequency of the utility grid and automatically stops supplying power whenever conditions on the utility grid deviate from standard levels (see Specifications).

The GT Inverter is equipped with a high frequency transformer that assures galvanic isolation between the DC side and the utility power grid.

German models have an integrated ENS and comply with the VDE 0126 regulations for supplementary grid connection, especially to the “regulation for the supplementary grid feeding with photovoltaic electricity producing facilities to the low voltage power supply grid” issued by the VDEW.

Spanish models comply with Royal Decree 1663/2000, dated on September 29, regarding the connection of photovoltaic installations to the low tension network.

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Contents

Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii

Regulatory Compliance viii

1 Introduction

About the Xantrex Grid Tie Solar Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2

Standard Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3

2 Installation

Installation Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

- 2–2

Single Inverter Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–2

Multiple Inverter Installations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–2

Planning the Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–2

Inverter Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–4

PV Array Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–5

Grounding Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–7

Routing the Wires - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–8

Preparing for the Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–9

Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–9

AC Circuit Breaker Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–9

AC and DC Disconnects - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–9

Mounting the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–10

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–10

Tools and Materials Needed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–11

Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–11

Installing the Mounting Bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–12

Mounting the Inverter on the Bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–16

3 Wiring the Inverter

Connecting the DC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Equipment Needed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Connecting the PV Array - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Connecting the AC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5 Making AC Connections Using Quick Connects - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5 Connecting Multiple Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7 Communications Wiring for Multiple Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Xanbus Network Technology - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Guidelines for Routing the Network Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11

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Contents

Connecting Network Cable between Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–12 Communications Wiring for Monitoring a Single Inverter - - - - - - - - - - - - - - - - - - - - - - - -3–12

4 Starting the Inverter

Commissioning Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2

Disconnect Test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3

5 Monitoring the Inverter

Monitoring the Front Panel Display- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2

Front Panel Display Screens and What They Mean - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3

Startup Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3

Normal Operation Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3

Offline Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5

Fault Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–7

Special Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8

Custom Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–9

Status Indicator Lights- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–10

6 Maintenance and Troubleshooting

Factors Affecting GT Inverter Performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–2

PV Array Factors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–2

Other Factors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–3

Performing General Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–3

Identifying Error/Fault Conditions and Solutions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–4

A Specifications

Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2

Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2

Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2

Adjustable Disconnect Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3

Efficiency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5

Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–6

User Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–6

Mechanical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–6

Warranty and Return Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–1

Index - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IX–1

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Figures

Figure 1-1 Basic System Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Figure 1-2 Main Features of the GT Inverter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3 Figure 2-1 Installation Options Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Figure 2-2 GT Inverter mounting orientation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5 Figure 2-3 Installation Overview- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10 Figure 2-4 GT Inverter Dimensions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11 Figure 2-5 Mounting Bracket and GT Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12 Figure 2-6 Examples of Mounting on a Pole or Rails - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14 Figure 2-7 Installing the Mounting Bracket using Plywood Support - - - - - - - - - - - - - - - - - - - - - 2–15 Figure 2-8 Proper Placement of the Inverter on the Mounting Bracket - - - - - - - - - - - - - - - - - - - 2–16 Figure 3-1 PV Quick Connect Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Figure 3-2 DC Connections for a Two-String PV Array - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Figure 3-3 AC Connector (female) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Figure 3-4 AC Connector Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Figure 3-5 Improper multiple inverter connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7 Figure 3-6 Daisy Chain Layout- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Figure 3-7 Male Network Terminator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Figure 3-8 Location of Xanbus RJ45 Ports - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Figure 3-9 RJ45 Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10 Figure 3-10 Replacing the Comm Port Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–12 Figure 3-11 GT-View Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–13 Figure 3-12 GT-View Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–14 Figure 5-1 Front Panel LCD Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2 Figure 5-2 Location of Status Indicator Lights - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10 Figure A-1 Output Power vs. Ambient Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–4 Figure A-2 Typical Efficiency- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–5

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Tables

Table 2-1 MPPT Operational Window - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6 Table 2-2 Inverter Clearance Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12 Table 3-1 T568A Standard Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10 Table 3-2 Network Components and Part Numbers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11 Table 5-1 Startup Screens on GT Inverter Front Panel Display - - - - - - - - - - - - - - - - - - - - - - - - - 5–3 Table 5-2 Normal Operation Default Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4 Table 5-3 Normal Operation Screens for All GT Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4 Table 5-4 Additional Normal Operation Screens for Each GT Inverter in a Multiple Unit System - 5–5 Table 5-5 Offline Mode Default Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5 Table 5-6 Offline Mode Screens for All GT Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6 Table 5-7 Additional Offline Mode Screens for Each GT Inverter in a Multiple Unit System - - - - 5–6 Table 5-8 Fault Message Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–7 Table 5-9 Additional Fault Mode Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8 Table 5-10 Special Message Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8 Table 5-11 Status Indicator LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10 Table 6-1 Troubleshooting the GT Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–4

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1 Introduction

Chapter 1, “Introduction”, contains information about the features and functions of the Xantrex Grid Tie Solar Inverter.

Introduction

About the Xantrex Grid Tie Solar Inverter

The Xantrex Grid Tie Solar Inverter (GT Inverter) is designed to convert solar electric (photovoltaic or PV) power into utility-grade electricity that can be used by the home or sold to the local power company.

Installing the GT Inverter consists of mounting it to the wall and connecting the DC input to a PV array and the AC output to the utility. See Figure 1-1 for a simple diagram of a typical installation.

In order to operate, the GT Inverter must have grid power available and connected. It will not provide backup power if the AC grid fails.

Photovoltaic (PV) Panels—

Photovoltaic(PV)

PV Array

Panels – PV Array

 

Surplus power routed

 

 

Utility

 

 

to Utility Grid

 

 

Meter

 

Harvested solar

 

Utility Grid

 

Utility Grid

energy

Surplus power routed to

Harvested solar energy

Utility Meter

Utility Grid

 

 

Grid Tie Solar Inverter

DCDCconvertedconvertedto toAC

AC

Powerrouted to loads

MainMainUtilityUt lity

ServiceServicePanelPanel

XantrexXantrex GTGTInverterInverter

Loads

Figure 1-1 Basic System Overview

1–2

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About the Xantrex Grid Tie Solar Inverter

 

 

PV compatibility

The GT Inverter is designed to take advantage of solar modules configured as high

 

voltage PV string arrays—single crystalline, poly crystalline, or thin film—with a

 

195 to 550 Vdc input voltage Maximum Power Point range.

Maximum Power

The GT Inverter uses Xantrex proprietary Maximum Power Point Tracking

Point Tracking

(MPPT) technology to harvest the maximum amount of energy from the solar

(MPPT)

array. MPPT learns your array’s specific characteristics, maximizing its output at

 

all times.

High efficiency

The high-frequency, solid-state design of the GT Inverter is extremely efficient—

 

up to 95%.

Expandable

Multiple GT Inverters may be networked together for increased net metering

 

capacity or future system growth.

Communications

The GT Inverter uses the Xanbus® communications protocol, enabling it to

protocol

communicate with multiple units connected within the system. For more

 

information, see “Xanbus Network Technology” on page 3–8.

Standard Features

The GT Inverter has the following standard features:

Sealed inverter (IP54) and external heat sink to protect power electronic components

Quick-connect AC and DC connections

Liquid Crystal Display (LCD) to provide easy-to-read system status and daily cumulative energy production information

Two LED indicator lights to provide status and ground fault indication.

Heat sink

LCD

LED indicator lights

DC and AC quick-connects

Communication ports cover

Mounting slots (five in total)

Figure 1-2 Main Features of the GT Inverter

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2 Installation

Chapter 2, “Installation”, provides information about planning for and installing the GT Inverter. It contains information to help you plan wire routes, ensure your PV array provides necessary power, and find a suitable location for installation.

The topics in this chapter are organized as follows:

“Installation Options” on page 2–2

“Planning the Installation” on page 2–2

“Preparing for the Installation” on page 2–9

“Mounting the Inverter” on page 2–10.

Installation

Installation Options

The GT Inverter may be installed as a single inverter for a single PV array of one or two PV strings, or in a multiple inverter configuration for multiple PV arrays (see Figure 2-1 for diagrams of both options).

Single Inverter Installation

In this configuration, a single inverter collects the harvested solar energy and routes the power to the main utility service panel and the utility grid.

Multiple Inverter Installations

If multiple inverters are used, each inverter must be wired to an independent PV array. In this configuration, each inverter collects the harvested solar energy from a separate PV array and routes the power to the main utility service panel and the utility grid.

Communications between inverters is optional, but can be enabled by installing communications cabling to the inverter RJ45 ports. See “Connecting Network Cable between Inverters” on page 3–12.

Planning the Installation

The following issues need to be considered when planning for an installation using the GT Inverter. See the specified sections for more information.

“Inverter Location” on page 2–4

“PV Array Requirements” on page 2–5

“Grounding Requirements” on page 2–7

“Routing the Wires” on page 2–8.

Ensure that you have obtained all permits required by local authorities or utilities before commencing installation.

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Planning the Installation

Single Inverter Installation

 

Xantrex

 

GT Inverter

PhotovoltaicPanels-PV Array

 

PV String #1

 

Harvested solar energy

 

Harvested solarenergy

 

PV String#2

Gr id Tie S olar In vert er

MainUtility Service

DC converted Panel to AC

DCconverted

toAC

Photovoltaic (PV) Panels—

Xantrex GT Inverter

Main Utility

Service Panel

 

PV Array

 

 

Surplus power routed

Utility to Utility Grid

Meter

Utility Grid

Surplus powerrouted to

Utility Grid

Utility Meter

Loads

Powerrouted toloads

 

 

Multiple Inverter Installation

 

Utility Grid

 

 

 

 

 

PV Array #2

 

 

 

 

 

PV Array #1

 

 

 

 

 

Harvested solar energy

 

 

Surplus power routed

 

 

 

 

 

Utility

 

 

 

 

 

to Utility Grid

 

Harvested solar

Xantrex GT Inverters

MainUtility Service

Meter

 

energy

 

DC converted

Panel

 

 

 

 

Utility Grid

 

 

 

to AC

 

 

 

 

 

Surplus powerrouted to

Multiple

V Arrays

 

DCconverted

 

Utility Grid

 

 

Utility Meter

PhotovoltaicPanels:

 

 

 

 

Photovoltaic Panels—

 

toAC

 

 

Multiple PV Arrays

 

 

 

 

 

 

 

Harvested solarenergy

Loads

Harvested

 

solar energy

 

Gri d T ie So lar Inver ter

Gr id Tie Sol ar I nvert er

 

Powerrouted toloads

 

 

 

Main Utility

GT Inverter

GT In

rter #2

Service Panel

GT Inverter #1

GT Inverter #2

 

 

 

DCconverted toAC

 

DC converted to AC

PV Array #1

PV Array #2

Figure 2-1 Installation Options Overview

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Installation

Inverter Location

WARNING: Burn hazard

Do not install in a location where people can accidentally come into contact with the front of the inverter. High temperatures can be present on the face of the inverter, causing a potential burn hazard.

In extreme conditions, the GT Inverter chassis can reach temperatures that can cause skin burns if accidentally touched. Ensure that the GT Inverter is located away from normal traffic areas.

Inverter failure due to improper installation will void the inverter warranty.

Consider the following when determining where to install the inverter.

Fire Safety

• Do not install anywhere near combustible or flammable materials such

 

 

as wooden cabinets and furniture, or stored fuels and solvents.

Indoor/

The GT Inverter can be mounted indoors or outdoors. When installed

Outdoor

 

outdoors, the GT Inverter must be mounted in a vertical orientation.

 

• In outdoor installations the GT Inverter should be located away from

 

 

lawn sprinklers and other sources of spray.

Orientation

The GT Inverter must be mounted vertically (with DC and AC

 

 

connectors facing down) on a wall or pole. See Figure 2-2.

Temperature

• Ensure that the GT Inverter is mounted in a location where the

 

 

ambient temperature range is -25 to 65 °C (-13 to 149 °F).

 

• At extreme hot or cold temperatures, the front panel LCD may not

 

 

function normally. At higher temperatures, the unit may derate power.

 

 

See “Environmental Specifications” on page A–6 and “Output Power

 

 

vs. Ambient Temperature” on page A–4.

Ground

• Outdoors, the GT Inverter requires at least 100 cm (39 inches) of

Clearance

 

clearance between the bottom of the unit and the ground. This

 

 

clearance helps prevent water from splashing onto the bottom of the

 

 

unit.

 

• Indoors, it is recommended to use the same clearance to ensure

 

 

visibility of the LCD.

Distance

• To minimize copper losses, ensure that wire lengths between the PV

 

 

array and the GT Inverter and between the inverter and the Main

 

 

Utility Service Panel are kept to a minimum.

 

• Maximum distances will depend on wire gauges used and PV array

 

 

output voltages.

Debris free

• Excessive debris (such as dust, leaves, and cobwebs) can accumulate

 

 

on the unit, interfering with wiring connections and ventilation. Do

 

 

not install in a location where debris can accumulate (such as under a

 

 

tree).

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Planning the Installation

Figure 2-2 GT Inverter mounting orientation

PV Array Requirements

WARNING: Shock hazard

Whenever a PV array is exposed to sunlight, a shock hazard exists at the output wires or exposed terminals. To reduce the risk of shock during installation, cover the array with an opaque (dark) material before making any connections.

General Recommendations

It is important that the PV array is installed correctly to the manufacturer’s specifications and to local code requirements.

Equipment and Installation Recommendations

 

Important: The PV array should be free of shade. This requirement includes even

 

small obstructions such as antennas, chimneys, and power lines. As well, be aware of

 

potential obstructions from growing trees and neighboring buildings. A small amount of

 

shade can have a disproportionately high impact on system performance.

 

Equipment

• All electrical equipment should be approved for the voltage and current

recommendations

ratings necessary for the application.

 

• All wiring should be sized correctly to minimize voltage drop.

 

• All exposed wires or conduits should be sunlight resistant.

 

• All required overcurrent protections should be included in the system and

 

accessible for maintenance.

Installation

• All electrical terminations should be fully tightened, secured, and strain

recommendations

relieved as appropriate.

 

• All mounting equipment should be installed according to the manufacturer’s

 

specifications.

 

• All wires, conduit, exposed conductors and electrical boxes should be secured

 

and supported according to code requirements.

 

 

 

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Installation

Voltage and MPPT Requirements

MPPT operational

The MPPT software maximizes the output energy of solar arrays as long as the

window

operating voltage is within the MPPT operational window. Ensure that the PV

 

array used in the system operates within the MPPT operational window.

 

Effects of array voltages outside of the MPPT operational window are shown in

 

Table 2-1.

 

 

 

 

 

Table 2-1 MPPT Operational Window

 

 

 

Voltage

 

Effect of Array Voltage

 

Inverter Mode

 

 

 

 

 

 

 

 

 

 

< 195 Vdc

 

Operating voltage will be shifted to 195 Vdc;

 

Low power

 

 

 

the array will not be at its maximum power

 

 

 

 

 

point

 

 

 

195 to 550 Vdc

 

Maximum harvest of solar energy

 

MPPT window

 

550 to 600 Vdc

 

Will not allow maximum harvest of solar

 

Power derating

 

 

 

energy

 

 

 

> 600

 

Will shut down and may cause damage to the

 

Shutdown

 

 

 

inverter; stops selling surplus energy

 

 

Voltage

The maximum power point voltage of a string connected to the GT Inverter should

requirements

be a minimum of 195 Vdc. If it is less than 195 Vdc, the inverter will continue to

 

operate, but it will regulate the PV voltage to 195 V. Because the array will not be

 

operating at its maximum power point, this may result in lower than expected

 

energy harvest.

 

 

 

 

Maximum PV

The solar array should be sized such that its maximum power output does not

Power

exceed the limits of the MPPT operational window (195 to 550 Vdc). See

 

“Guidelines for Matching PV Array Size to Xantrex Grid Tie Solar Inverter

 

Input”.

 

 

 

 

The array voltage should never exceed 600 VOC (open circuit voltage) under any thermal condition.

Likewise, ensure that the Isc (short circuit current) rating of the array at any temperature does not exceed the short circuit current rating of the inverter.

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