Woodstock W1410 User Manual

4 (1)

Shop Fox® Fence

ITEM W1410

OPERATING MANUAL

P.O. Box 2309

Bellingham, WA 98227

COPYRIGHT © 1996 BY WOODSTOCK INTERNATIONAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. REVISED MAY, 1997 PRINTED IN USA

 

TABLE OF CONTENTS

 

I.

INTRODUCTION......................................................................................................................

2

A.

SAFETY RULES FOR ALL TOOLS........................................................................................

3

B.

UNPACKING.............................................................................................................................

4

C.

PIECE INVENTORY.................................................................................................................

4

D.

CLEAN UP.................................................................................................................................

4

II.

INSTALLATION.......................................................................................................................

5

A.

ORDER OF INSTALLATION..................................................................................................

5

B.

TOOLS REQUIRED..................................................................................................................

5

C.

MOUNTING THE RAILS......................................................................................................

5-7

D.

OPTIONAL EXTENSION RAILS............................................................................................

8

E.

MOUNTING THE FENCE........................................................................................................

8

F.

BLADE GUARDS .....................................................................................................................

9

III.

ADJUSTMENTS......................................................................................................................

10

A.

TABLE CLEARANCE............................................................................................................

10

B.

TRACKING .............................................................................................................................

10

C.

LOCK HANDLE......................................................................................................................

11

D.

FENCE CLAMPING PRESSURE......................................................................................

12-13

E.

PARALLELISM TO BLADE.............................................................................................

14-15

F.

90˚ TO TABLE TOP...........................................................................................................

15-16

G.

SCALE/INDICATOR .........................................................................................................

16-17

H.

FENCE STOP...........................................................................................................................

17

IV.

OPERATIONS .........................................................................................................................

18

A.

FINE POSITIONING...............................................................................................................

18

B.

BOARD BUDDIES® ................................................................................................................

18

C.

WOOD FACING......................................................................................................................

19

V.

TROUBLESHOOTING ...........................................................................................................

20

A. RAILS TOO CLOSE TOGETHER .........................................................................................

20

B. RAILS TOO FAR APART.................................................................................................

20-21

C. FRONT CLAMP WILL NOT ADJUST..................................................................................

21

D. REAR CLAMP WILL NOT ADJUST....................................................................................

22

E. FENCE DOES NOT MOVE SMOOTHLY .......................................................................

22-23

F. FENCE WILL NOT ADJUST PARALLEL TO BLADE.......................................................

23

VI.

PART DOCUMENTATION...............................................................................................

24-26

VII.

SPECIFICATIONS ..................................................................................................................

27

XIII.

WARRANTY ..........................................................................................................................

28

Shop Fox® Fence

-1-

SECTION I: INTRODUCTION

Thank you for purchasing Woodstock International’s Shop Fox® Fence. The Item W1410 Shop Fox® Fence was designed by Woodstock’s engineering staff to provide the woodworker with a precision alternative to standard table saw fences. The Shop Fox® Fence fits most contractor and cabinet-style table saws with tables measuring 27" from front to back.

The key to the Shop Fox® Fence’s accuracy is its unique roller tracking system, which allows the fence to hold precise alignment with the blade, even when the locking system is disengaged. This consistency allows the woodworker to make even the most minute adjustments with complete confidence.

The Shop Fox® Fence features polished and blackanodized aluminum construction with built-in micro adjustment knobs on either side of the positive locking lever. A T-slot on top of the fence

isdesignedtoacceptWoodstock’sBoard Buddies® hold down rollers. Optional extension rails are also available for the Shop Fox® Fence for use with wider materials such as plywood and wood composites.

Woodstock is pleased to provide this manual to assist in the installation and operation of the Shop Fox® Fence. It represents our effort to offer the finest documentation available. If you feel there are areas where this manual could be improved, we encourage you to write us with your comments at the following address:

Technical Documentation

Woodstock International, Inc.

P.O. Box 2309

Bellingham, WA 98227

(360) 734-3482

Fax (360) 671-3053

-2-

Shop Fox® Fence

A. SAFETY RULES FOR TABLE SAWS

1.KNOW YOUR TABLE SAW. Read the owner’s manual carefully. Learn the tool’s applications and limitations, as well as its particular hazards.

2.DO NOT REMOVE GUARDS. Maintain guards in working order.

3.ENSURE THAT YOUR TABLE SAW IS ELECTRICALLY GROUNDED. Never remove the grounding prong.

4.KEEP WORK AREA CLEAN. Cluttered areas invite accidents.

13.DO NOT REACH BEHIND TABLE SAW TO GRAB CUTOFF PIECE. If wood binds against saw blade it will kick back faster than you can let go.

14.DO NOT LET THE END OF THE WORKPIECE CONTACT THE FENCE WHILE CROSSCUTTING WOOD WITH THE MITER GAUGE. There is a potential for kick-back. Move the fence away.

15.DISCONNECT TABLE SAW FROM POWER before servicing and when changing accessories, such as blades, bits, and cutters.

5.AVOID DANGEROUS ENVIRONMENTS. 16. AVOID ACCIDENTAL STARTING. Make

Do not use power tools in damp or wet locations or expose them to rain. Keep your work area well lighted.

6.MAKE WORKSHOP CHILD-PROOF with padlocks, master switches, or by removing starter keys.

7.DO NOT FORCE WORK THROUGH TABLE SAW. Tools work better and more safely when they are allowed to work at their own speed.

8.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that might get caught in moving parts. Nonslip footwear should be worn. Wear a hat or other protective head wear if your hair is long.

9.NEVER STAND OR LEAN ON TOOL.

10.ALWAYS USE SAFETY GLASSES, EAR PROTECTION AND RESPIRATORY PROTECTION.

11.DO NOT OVERREACH. Keep proper footing and balance at all times.

12.USE A PUSH STICK WHEN CUTTING NARROW PIECES.

sure the switch is in the “OFF” position before plugging in the cord.

17.CHECK DAMAGED PARTS. Do not operate the table saw until you are certain it is in perfect running condition.

18.NEVER LEAVE THE TABLE SAW RUNNING UNATTENDED - TURN POWER OFF. Do not leave the saw until it comes to a full stop.

19.DO NOT OPERATE EQUIPMENT IF USING DRUGS, ALCOHOL, OR MEDICATION.

20.DO NOT WORK IN HASTE or operate equipment if you are mentally or physically fatigued.

21.IF THERE IS SOMETHING YOU DO NOT KNOW OR UNDERSTAND, DO NOT OPERATE MACHINE! Ask for help first.

22.BAD HABITS ARE DANGEROUS. Review all safety procedures often.

These safety rules cannot cover every situation in a woodshop. Consider your conditions when setting up and using your Shop Fox® Fence.

Shop Fox® Fence

-3-

B. UNPACKING

The Item W1410 Shop Fox® Fence is shipped from our factory in a carefully packed carton. If you discover the product is damaged, please contact your local Woodstock dealer immediately for advice. Be sure to save the packing containers for possible inspection.

The Shop Fox® Fence weighs only 35 pounds. However, when lifting, we must caution against improper lifting techniques. Always keep your back straight and lift with your legs. If you are limited by the amount of weight you can lift and carry, please refrain from moving The Shop Fox® Fence until you get the necessary assistance.

Piece count for the W1410 Shop Fox® Fence.

Qty Description

1Shop Fox® Fence

1Front rail

1Back Rail

1Manual

1Scale

1Bag of Mounting Hardware

1Universal Blade Guard Bracket (optional)

Mounting Hardware Consists of:

438" - 16 x 1" Hex Bolts

938" Flat Washers

1516" Drill Bit

138" - 16 Tap

1Rubber Bumper w/ Mounting Hardware

1Cross Brace w/ Mounting Hardware

C. PIECE INVENTORY

The parts are arranged in two layers of packing. Remove the parts in an orderly fashion. This will simplify identification and make inventory and assembly that much easier. When removing the parts, please take care not to destroy the foam and cardboard carton. It is a good idea to save the carton for future storage or shipment if necessary.

In the event that any parts or hardware are missing, please contact Woodstock at the phone number or address found on page 2 and we will send replacements right away.

D. CLEAN UP

Remove the plastic protective covering and wipe the fence off with a clean rag. Inspect all the parts (especially the contact areas) for burrs and other irregularities that might hinder assembly. If you find any burrs or “flash” from the machining or casting process, simply sand or file them flat. Although this is not a common occurrence, it is possible that one or more of the parts could have been missed during the machining and deburring process.

-4-

Shop Fox® Fence

SECTION II: INSTALLATION

A. ORDER OF INSTALLATION

Installation of the Shop Fox® Fence is quick and easy. Installation involves mounting the front and back rails to your table saw and then attaching the fence to the rails. On some saws, the mounting holes for the rails will match the existing rail mounting holes. On other saws where the mounting holes do not line up, it will be necessary to drill and tap new mounting holes in your table top edge. We’ve supplied you with a drill and tap for this purpose. If you are uncomfortable with the tapping process, through-bolting may be used as an alternative. If through-bolting, make sure you have access to the backside of the hole and that the table webbing will not interfere with the nut and bolt before attempting this method.

Before beginning installation, measure your table saw top from front to back. The Shop Fox® Fence comes preset to fit on tables measuring between 2658'' and 2714''. If your table top is not within this range, refer to the Troubleshooting Guide for further instruction.

B. TOOLS REQUIRED

Only a few common tools are required to assemble your Shop Fox® Fence. Specifically, these are:

14mm open end wrench 5mm Allen wrench 3mm Allen wrench Regular screwdriver 6" adjustable wrench Needle nose pliers

716'' socket and ratchet

Optional Tools: 38''-16 tap

516'' drill bit

18'' drill bit

38'' or 12'' Electric drill Center punch Hammer

Tap handle

Shop Fox® Fence

C. MOUNTING THE RAILS

Step 1.

Locate the back fence rail (the rail with the oval cut-outs) and set it against the rear edge of the table saw. Position the back rail so that its top edge is 116" below the table top and the oval cutouts are in line with the miter slots. Figure 1. If the back rail mounting holes line up with the existing holes in the table top, attach the rail using the original mounting hardware as shown in Figure 3. If the holes do not line up, use the mounting method covered in Steps 3-6.

Figure 1. Attaching the back rail.

Step 2.

Line up the ends of the front rail even with the back. Set the top edge 116" below the bottom of the miter slots. Figure 2. If the front rail mounting holes line up with the existing holes in the table top, attach the rail using the original mounting hardware as shown in Figure 3. If the holes do not line up, use the mounting method covered in Steps 3-6. If both rails are mounted at this point, skip to Step 7.

Note: Delay installation of the adhesive scale (#56) until Section III Part G.

-5-

Figure 2. Attaching the front rail.

Step 3.

If the front and back mounting holes do not line up with the existing holes in the table top, you will need to drill and tap new mounting holes in the table top.

Position the back rail according to the instructions in Step 1. Clamp the rail to the table saw using C- clamps or bar clamps. The use of wood clamping blocks will ensure a secure, non slip set-up. Mark the oval mounting holes on the edge of the table. Remove the rail and centerpunch the middle of the outlined slots on the table edge. Refer to Step 2 for positioning the front rail and repeat this process for the front rail.

Step 4.

At each centerpunch location, drill a 18" diameter starter hole, then drill a 516" hole using the bit supplied with the Shop Fox® Fence. It is not necessary to use cutting oil when drilling cast iron.

Step 5.

Tap each hole with the 38" - 16 tap supplied. Hold the tap in a tap wrench if one is available. If a tap wrench is not available use a 38 " or 12" electric drill that is set on slow speed. Treat it as though it were a drill bit. After the first few rotations however, the tap will invariably start slipping in the

drill chuck. Loosen the chuck, detach the tap and continue turning the tap into the hole with an adjustable wrench. Advance the tap half a turn, back it out half a turn, advance another half turn, etc. until the tip of the tap extends 12" beyond the hole. Back the tap out and proceed to the next hole. It is not necessary to use cutting oil when tapping cast iron.

Step 6.

Mount the front rail with the 38''-16 x 1'' Hex Bolts and Flat Washers provided. Figure 3. It is imperative that the front rail mounts flat against the front edge of the table. If there is a gap between the front rail and the extension wing, it is a good idea to loosen the wing and move it over until it touches the rail. This will add extra support to the front rail.

Figure 3. Mounting the front rail.

Step 7.

Mount the rear rail with the 38''-16 x 1'' Hex Bolts and Flat Washers provided. There should be 2 flat washers between the rear rail and the table top. Figure 4.

-6-

Shop Fox® Fence

Figure 4. Mounting the rear rail.

Step 8.

The distance between the front and back rail should be 27'' ± 14''. Add or remove washers to achieve this measurement. If your measurement does not fall within this range, refer to Section V on page 20 for further instruction.

Step 9.

Measure the distance between both ends of the rails to determine if they are parallel. The difference between the two ends of the rails should be no more than ±18".

Note: relative parallelism between the ends of the rails is not critical to the accuracy of the fence, but will prevent the unlocked fence from moving by itself in the direction of the taper. Extra washers may be added or removed from between the table and back rail to achieve parallelism.

Step 10.

Mount the cross brace to the end of the rails using the 38-16 x 1'' Hex Bolts and Flat Washers provided. Leave the bolt in the middle of the brace loose until the bolts at the ends of the brace are tight.

Shop Fox® Fence

-7-

Woodstock W1410 User Manual

D. OPTIONAL EXT. RAILS

E. MOUNTING THE FENCE

An extended rail set is available for the Shop Fox® Fence increasing the rip capacity to the right of the blade to 49''. They are mounted in the same manner as the standard rails.

An extension table (Figure 5.) must be mounted between the fence extension rails to properly support the rails as well as the workpiece. The extension table must fit in the gap between the rails perfectly or the rails will be bowed. Remove the right side table saw wing and bolt the extension table in place using the existing holes for the wing. Extra holes will need to be drilled in the rails to secure the extension table at the right end.

Figure 5. Extension table.

With the lock handle in the ''UP'' (unlocked) position, attach the fence to the rails by skewing the fence so the groove in the rear spring loaded roller engages the back rail first. Figure 7. Then, holding the rear of the fence stationary, roll the first front roller onto the front rail. Align the rear jaws so the back rail will pass between them. Figure 8. You may need to gently separate the jaws with a screwdriver to allow them to clear the rail. Feed the front jaws onto the front rail and slide the fence the rest of the way on, making sure the second front roller engages securely.

27"±14"

Figure 7. Fence installation.

 

Figure 6. Extension table and extension rails

Figure 8. Jaw position.

 

 

 

assembled.

 

-8-

 

Shop Fox® Fence

Loading...
+ 20 hidden pages