Shop fox W2007, W2006, W2005 User Manual

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Shop fox W2007, W2006, W2005 User Manual

MODELS

W2005, W2006, W2007

CLASSIC FENCE

INSTRUCTION MANUAL

Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz

COPYRIGHT © JANUARY 2000, REVISED MARCH 2004 BY WOODSTOCK INTERNATIONAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

CONTENTS

 

INTRODUCTION ............................................................................................

2

General...........................................................................................................

2

Warranty .........................................................................................................

3

SAFETY PRECAUTIONS ...................................................................................

4

INSTALLATION .............................................................................................

5

Inventory ........................................................................................................

5

Rail Installation ................................................................................................

6

Correcting Mounting Hole Misalignment ...................................................................

7

Magnetic Switch ................................................................................................

8

7-Foot Rails .....................................................................................................

9

Blade Guard .................................................................................................

10

Fence ..........................................................................................................

10

ADJUSTMENTS ............................................................................................

11

Fence Parallelism ............................................................................................

11

Lock Handle ..................................................................................................

12

Fence-to-Table Clearance ..................................................................................

12

Scale and Cursor .............................................................................................

13

OPERATIONS ..............................................................................................

14

Using a Wood Fence Facing ................................................................................

14

Using Board Buddies® .......................................................................................

14

PARTS ......................................................................................................

15

W2005 Fence Parts Diagram ................................................................................

15

W2005 Standard Rail Parts Diagram.......................................................................

16

W2007 Leg and 7' Rail Parts Diagram .....................................................................

17

W2005 Parts List..............................................................................................

18

W2007 Parts List..............................................................................................

18

INTRODUCTION

General

Thank you for purchasing Woodstock International’s SHOP FOX® Classic Fence. This fence is classic in its design and function, and provides a perfect upgrade for table saw owners who expect precision and ease of installation. It has been designed to fit almost all contractor and cabinet-style table saws and is easy to install.

The SHOP FOX® Fence features include:

Wide T-shape style design for maximum accuracy and support.

Single locking action cam lever.

Simple mounting procedure, easy lift off design for the fence makes using jigs and fixtures simple.

HDPE high durability plastic fence surface provides low sliding resistance.

Fence can be used on either the right or left side of the blade.

Magnified cursor can be mounted on either side of the fence.

Fence body has powder coated paint surface for durability.

Standard rails provide 25" maximum rip to the right of the blade (W2005).

Optional long rails provide 54" maximum rip to the right of the blade (W2006).

Woodstock is pleased to provide this manual to assist in the installation and operation of the SHOP FOX® Classic Fence. It represents our effort to offer the finest documentation available. If you feel there are areas where this manual could be improved, we encourage you

to write us with your comments at the following address:

Technical Documentation

Woodstock International, Inc.

P.O. Box 2309

Bellingham, WA 98227

Tel: (360) 734-3482

Fax: (360) 671-3050

This fence was specifically designed to be used on table saws to assist in cutting operations. DO NOT MODIFY AND/OR USE THIS FENCE FOR ANY OTHER PURPOSE. Modifications or improper use of this device will void the warranty. If you are confused about any aspect of this accessory, DO NOT use it until all your questions have been answered. Serious injury may occur.

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Shop Fox® Classic Fence

Warranty

Woodstock International, Inc. (Woodstock) warrants this product against defects in workmanship and materials under normal use and service for a period of one year. This warranty extends to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

This is Woodstock’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts. In no event shall Woodstock’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

To take advantage of this warranty, the product or part must be returned to the original place of purchase. Proof of purchase must accompany the merchandise. Woodstock reserves the right to change specifications at any time since we constantly strive to achieve better quality equipment.

We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Shop Fox® Classic Fence

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SAFETY PRECAUTIONS

These safety rules cannot cover every situation in a woodshop. Consider your conditions when setting up and using your SHOP FOX® Classic Fence.

1.KNOW YOUR TABLE SAW. Read the owner’s manual carefully. Learn the tool’s applications and limitations, as well as its particular hazards.

2.DO NOT REMOVE GUARDS. Maintain guards in working order.

3.ENSURE THAT YOUR TABLE SAW IS ELECTRICALLY GROUNDED. Never remove the grounding prong.

4.KEEP WORK AREA CLEAN. Cluttered areas invite accidents.

5.AVOID DANGEROUS ENVIRONMENTS.

Do not use power tools in damp or wet locations or expose them to rain. Keep your work area well lighted.

6.MAKE WORKSHOP CHILD-PROOF with padlocks, master switches, or by removing starter keys.

7.DO NOT FORCE WORK THROUGH TABLE SAW. Tools work better and more safely when they are allowed to work at their own speed.

8.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that might get caught in moving parts. Non-slip footwear should be worn. Tie back long hair.

9.NEVER STAND OR LEAN ON TOOL.

10.ALWAYS USE SAFETY GLASSES, EAR PROTECTION AND RESPIRATORY PROTECTION.

11.DO NOT OVERREACH. Keep proper footing and balance at all times.

12.USE A PUSH STICK WHEN CUTTING NARROW PIECES.

13.DO NOT REACH BEHIND TABLE SAW TO GRAB CUTOFF PIECE. If wood binds against saw blade it will kick back faster than you can let go.

14.DO NOT LET THE END OF THE WORKPIECE CONTACT THE FENCE WHILE CROSSCUTTING WOOD WITH THE MITER GAUGE. There is a potential for kick-back. Move the fence away.

15.DISCONNECT TABLE SAW FROM POWER before servicing and when changing accessories, such as blades, bits, and cutters.

16.AVOID ACCIDENTAL STARTING. Make sure the switch is in the “OFF” position before plugging in the cord.

17.CHECK DAMAGED PARTS. Do not operate the table saw until you are certain it is in perfect running condition.

18.NEVER LEAVE THE TABLE SAW RUNNING UNATTENDED - TURN POWER OFF. Do not leave the saw until it comes to a full stop.

19.DO NOT OPERATE EQUIPMENT IF USING DRUGS, ALCOHOL, OR MEDICATION.

20.DO NOT OPERATE EQUIPMENT if you are mentally or physically fatigued.

21.IF THERE IS SOMETHING YOU DO NOT UNDERSTAND, DO NOT OPERATE MACHINE! Ask for help first.

22.BAD HABITS ARE DANGEROUS. Review all safety procedures often.

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Shop Fox® Classic Fence

INSTALLATION

 

Inventory

 

Installation of the SHOP FOX® Classic Fence

involves mounting the front and back rails to

your table saw, setting the fence on the rails

and doing a simple alignment. First check the

contents of the package:

 

Model W2005

 

Fence Assembly ..............................

1

Back Rail .....................................

1

Front Rail .....................................

1

Front Rail Rectangular Tube...............

1

Scale...........................................

1

Drill and Tap .................................

1

Blade Guard Clamp Bag

 

V-Clamp ..................................

1

L-Bracket.................................

1

Locking Plate ............................

1

Hex Bolt 14-20 X 112" .................

2

Flat Washer 14" .........................

4

Hex Nut 14-20...........................

2

Hex Bolt 516-18 X 34" .................

1

Flat Washer 516" .......................

2

Hex Nut 516-18 ..........................

1

Rail Mounting Bags

 

Hex Bolt 14-20 X 34" ...................

4

Hex Bolt 38-16 X 1".....................

4

Flat Hd Scr 14-20 X 34".................

2

Flat Washer 14" ........................

10

Flat Washer 38" .........................

8

Hex Nut 14-20.............................

2

Hex Bolt M10-1.5 X 25 .................

4

Model W2006

 

Fence Assembly ..............................

1

All other components are the same as the

 

Model W2007.

 

Model W2007

 

Back Rail 7' ...................................

1

Front Rail 7'...................................

1

Front Rail Rectangular Tube 7' ............

1

Scale...........................................

1

Drill and Tap .................................

1

Blade Guard Clamp Bag

 

V-Clamp ..................................

1

L-Bracket.................................

1

Locking Plate ............................

1

Hex Bolt 14-20 X 112" .................

2

Flat Washer 14" .........................

4

Hex Nut 14-20...........................

2

Hex Bolt 516-18 X 34" .................

1

Flat Washer 516" .......................

2

Hex Nut 516-18 ..........................

1

Rail Mounting Bags

 

Hex Bolt 14-20 X 34" ...................

4

Hex Bolt 38-16 X 1".....................

4

Flat Hd Scr 14-20 X 34".................

2

Flat Washer 14" ........................

10

Flat Washer 38" .........................

8

Hex Nut 14-20.............................

2

Hex Bolt M10-1.5 X 25 .................

4

Legs ...........................................

2

Support Bracket..............................

2

Feet............................................

2

Leg Mounting Bag

 

Hex Nut 12-12.............................

2

Flat Washer 38" .........................

8

Hex Bolt 14-20 X 12" ..................

4

Flat Washer 14" .........................

4

Hex Bolt 38-16 X 58" ...................

2

Note—Extramountinghardwarehasbeenincluded to compensate for differences between table saws. You may not need all of the hardware that is included in the inventory.

Shop Fox® Classic Fence

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UNPLUG the saw power cord, and TURN OFF the power switch before you begin fence installation procedures. Accidental saw startup while installing or adjusting the fence will result in serious personal injury.

Rail Installation

On most saws, the mounting holes for the rails will match the existing rail mounting holes. On the saws where the mounting holes do not line up, see Correcting Mounting Hole Misalignment on Page 14 for instructions on drilling new holes.

Metric and standard hex bolts have been included to fit most common rail installations.

Mounting the Back Rail

1.Remove the mounting hardware for the blade guard which extends over the back edge of the table. (Be sure to reinstall the guard after completion.)

2.Locate the back fence rail (the rail with the two rectangular cut-outs on one edge and one cutout on the other edge) and set it against the rear edge of the table saw.

3.Position the back rail so its top edge is flush with the table top and the

rectangular cut-outs are in line with the miter slots. See Figure 1.

Figure 1. Attaching the back rail.

4.Attach the rail using the mounting hardware from the old rail or two 3⁄8"-16 x 1" or M10-1.5 X 25 hex head bolts and washers. Secure as shown in Figure 2.

Figure 2. Mounting the front and back rails.

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Shop Fox® Classic Fence

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