INSTALLATION INSTRUCTIONS
AND
REPAIR PARTS INFORMATION
#111307 LOADER MOUNTING KIT
for mounting DuAl Model 195 Loader to John Deere 5500 2WD Tractors
#118460 LOADER MOUNTING KIT
for mounting DuAl Model 215 Loader to John Deere 5500 FWA Tractors
#199758 HYDRAULIC HOSE KIT
for mounting DuAl Model 195 & 215 Loaders to John Deere 5500 Tractors
PN-53661 (Rev. 12/96)
TO THE DEALER:
The loader mounting kit and/or hydraulic hose kit assembly and proper installation to the tractor is the responsibility of the DuAl dealer. Read manual instructions and safety rules. Make sure all items on the Pre-Delivery and Delivery Check Lists in the loader manual are completed before releasing equipment to the owner.
TO THE OWNER:
Read these mounting instructions before installing loader mounting kit and/or hydraulic hose kit. The information presented will prepare you to do a better and safer job. Keep this document handy for ready reference. Require all operators to read the loader manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer or by calling 1-800-319-6637, in the USA or Canada only.
The loader mounting kit and/or hydrulic hose kit you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Observe all safety information in this document, the loader and tractor manuals, and all safety decals on the loader and tractor.
For service, your authorized DuAl dealer has trained mechanics, genuine DuAl service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine DuAl service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number of your loader mounting kit and/or hydraulic hose kit below and provide it to your dealer when requesting repair parts.
Loader Mounting Kit Model:
Hydraulic Hose Kit Model:
Provide this information to your dealer to obtain correct rep air parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
CAUTION
WARNING
DANGER
The Safety-Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Denotes a reminder of safety practices or directs attention to unsafe practices which could result in personal injury if proper precautions are not taken.
Denotes a hazard exists which can result in injury or death if proper precautions are not taken.
Denotes an extreme intrinsic hazard exists which would result in high probability of death or irreparable injury if proper precautions are not taken.
ii |
PN-53661 (Rev. 12/96) |
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! 
WARNING
DRead and understand Operator’s Manual before operating (available from dealer or call 1-800-319-6637).
DKeep others away when operating loader.
DDo not allow children or untrained persons to operate equipment.
DLower loader to ground, stop engine, set park brake and remove key before leaving tractor seat.
DFailure to follow safety rules can result in serious injury or death.
WARNING
FALLING LOAD HAZARD
TO AVOID INJURY
OR DEATH:
DDo not handle round bale or other shiftable load unless loader is equipped with approved attachments. (Read Operator’s Manual.)
DLift and carry only one bale at a time.
DHandle raised load with caution.
D Carry load low. |
26-0352 |
DANGER
SERIOUS INJURY OR DEATH CAN RESULT FROM CONTACT WITH ELECTRICAL LINES.
DANGER
ROLLOVERS CAN RESULT IN INJURY OR DEATH
DALWAYS USE ROPS AND SEAT BELT.
DADD REAR TRACTOR BALLAST
DMOVE WHEELS TO WIDEST SETTING.
D AVOID SLOPE OPERATION. D OPERATE AT LOW SPEEDS. D CARRY LOAD LOW.
26-0351
WARNING |
|
FALLING HAZARD |
|
TO AVOID INJURY |
|
OR DEATH: |
|
D DO NOT WORK FROM OR |
|
ALLOW RIDERS ON LOADER |
|
OR ITS ATTACHMENTS. |
|
WARNING |
|
CRUSHING HAZARD |
|
TO AVOID INJURY |
|
OR DEATH: |
|
D DO NOT WALK OR WORK |
|
UNDERNEATH A RAISED |
|
LOADER. |
|
D LOWER LOADER TO |
|
GROUND BEFORE LEAVING |
|
TRACTOR SEAT. |
26-0350 |
PN-53661 (Rev. 12/96) |
1 |
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! 
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator.
In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of an operator.
The designed and tested safety of this equipment depends on it being operated within the limitations as explained in this manual.
INSTALLATION
J During installation, the tractor engine should be off, the key removed and the brakes locked. Do not disconnect hydraulic lines until attachments are removed or lowered to the ground and system pressure is released by operating valve levers. Never operate any hydraulic cylinders during any phase of the installation process.
TRAINING
J Safety instructions are important! Read this manual and the DuAl Loader manual and follow all safety rules and safety decals. (Replacement manuals are available from dealer or call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.
J If you do not understand any part of this manual and need assistance, see your dealer.
J Keep hands and body away from pressurized lines. Use paper or cardboard, not body parts to check for leaks. Wear safety goggles. Hydraulic fluid (oil) under pressure will easily penetrate skin and can cause serious injury or death.
J Make sure that all operating and service personnel know that in the event hydraulic fluid penetrates skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury, or gangrene, serious injury or death can result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES.
J Do not allow children or untrained persons to operate equipment.
PREPARATION
J Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. Before operating or allowing anyone to approach the equipment, purge any air in the system by operating all hydraulic functions several times after connecting equipment, connecting hoses, or doing any hydraulic maintenance.
J After connecting hoses, check that all control lever positions function as instructed in the Operator’s Manual. Do not operate until control lever and equipment movements are correct.
J Protective sleeves must be over hydraulic hoses and securely fastened onto metal hose fittings as shown in this manual. Replace if damaged or if protective sleeve is not properly positioned or secured.
J Make sure all hydraulic hoses, fittings and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.
J Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.
J Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head.
J Tractor must be equipped with ROPS or ROPS CAB and seat belt. Keep seat belt securely fastened. Falling off tractor can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.
J Whenever 3-point implements are attached to tractor, always check full range of operation for mechanical or hydraulic hose interference.
(Safety Rules continued on next page)
2 |
PN-53661 (Rev. 12/96) |
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! 
(Safety Rules continued from previous page)
J Ensure shields and guards are properly installed and in good condition. Replace if damaged.
and all raised components to the ground, operate valve levers to release any hydraulic pressure, stop engine, set parking brake, remove key, and unfasten seat belt.
OPERATIONAL SAFETY
J Protective sleeves must be over hydraulic hoses and securely fastened onto metal hose fittings as shown in this manual. Replace if damaged or if protective sleeve is not properly positioned or secured.
J Keep bystanders away from equipment while it is in operation.
J Do not modify or alter or permit anyone else to modify or alter the loader, loader mounting kit, any of its components or any loader function.
J Tractor must be equipped with ROPS or ROPS CAB and seat belt. Keep seat belt securely fastened. Falling off tractor can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.
J Always sit in tractor seat when operating controls or starting engine. Securely fasten seat belt, place transmission in park or neutral, engage brake and ensure all other controls are disengaged before starting tractor engine.
J Before dismounting tractor or performing any service or maintenance, disengage power to implement, lower the 3-point hitch
MAINTENANCE SAFETY
J Before dismounting tractor or performing any service or maintenance, disengage power to implement, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, stop engine, set parking brake, remove key, and unfasten seat belt.
J Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.
J Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head.
J Keep all persons away from operator control area while performing adjustments, service or maintenance.
J Tighten all bolts, nuts and screws, and check that all cotter pins are installed securely to ensure equipment is in a safe condition before operating.
J Ensure shields and guards are properly installed and in good condition. Replace if damaged.
NOTES
PN-53661 (Rev. 12/96) |
3 |
Loading...