Woods Equipment BH7500 User Manual

4.5 (6)

1004327 SUB-FRAME MOUNTING KIT

Woods Backhoe Model:

BH6500/7500

mounting to

Kioti Tractor Model:

DK40

equipped with

Woods Loaders: 1009 1012 1016

or

Kioti Loader: 1470

Includes

Hose Kits: 1003179

MAN0157

MAN0157 (10/12/01)

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to WOODS, give one copy to the customer, and retain one copy. Note: Warranty credit is subject to this form being completed and returned.

TO THE OWNER:

Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine WOODS service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: #1004327 Sub-Frame Mounting Kit

Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.

This Safety-Alert Symbol indicates a hazard and means

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

NOTE Indicates helpful information.

ii

Introduction (2/9/01)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 HYDRAULIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 #9261 PUMP KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #1003179 HOSE KIT (BH6500/7500 & 1009 LOADER). . . . . . . . . . . . 13 #1003179 HOSE KIT (BH6500/7500 & 1012/1016 LOADER) . . . . . . . 18

PARTS SECTION

#1004327 SUB-FRAME MOUNTING KIT. . . . . . . . . . . . . . . . . . . . . . . 26 #1003179 HOSE KIT WITH (#1002657 HOSE KIT). . . . . . . . . . . . . . . . 27 #1003179 HOSE KIT WITH (#1002656 HOSE KIT). . . . . . . . . . . . . . . . 28 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 31 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . .BACK COVER

MAN0157 (10/12/01))

TABLE OF CONTENTS 1

 

 

 

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

INSTALLATION

This Sub-Frame Mounting Kit is to be used only for the backhoes and tractors specified in the SubFrame Mount Installation section of this manual. Any other use or modification of this mounting kit may result in serious injury or death.

Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

After connecting hoses, check that all control lever positions function as instructed in the Operator’s Manual. Do not put into service until control lever and equipment movements are correct.

TRAINING

Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Know your controls and how to stop engine and attachment quickly in an emergency.

Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by

a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIA N IMMEDIATELY IF FLU ID ENTERS SKIN OR EYES. DO NOT DELAY.

Never allow children or untrained persons to operate equipment.

PREPARATION

Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before p ut t i ng i n t o ser vice o r al l o wi n g an yo n e t o approach the equipment.

After connecting hoses, check that all control lever positions function as instructed in the Operator’s Manual. Do not put into service until control lever and equipment movements are correct.

Protective hose sleeves must cover all hydraulic hoses and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.

Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

Make sure attachment is properly secured, adjusted, and in good operating condition.

The sub-frame mount is designed to provide secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown in figure 1 to be sure you have installed sub-frame correctly. Follow all mounting instructions in this manual. Do not operate backhoe unless there is adequate clearance. Failure to

2 SAFETY

BH6500/7500 SFMK 11/1/00

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

check and comply with these instructions may result in serious injury or death.

Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may result in equipment failure and/or personal injury.

If tractor is equipped with draft sensing control, set control to “HEAVY” (minimum sensitivity) position.

On tractors equipped with optional “Draft Control Hitch,” you must install the “Draft Lockout” (provided in sub-frame kit) into position as shown. Failure to install the “Draft Lockout” will allow upper hitch to move during backhoe operation and could result in operator injury.

Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires, or front tractor weights. Weigh the tractor and equipment. Do not estimate.

OPERATION

Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

Before operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms provide support for the backhoe and support for the backhoe mounting brackets.

Do not operate equipment while under the influence of alcohol or drugs.

Always comply with all state and local lighting and marking requirements.

Do not allow riders. Do not lift or carry anybody on the power unit or attachments.

The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Operator must

Read Sub-Frame Mounting Kit Manual instructions on attaching and removing back-

hoe and use extreme care

• Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.

Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.

MAINTENANCE

Refer to backhoe manual and follow all maintenance safety rules and instructions.

Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Before working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by operating controls before performing maintenance or service or before disconnecting any hydraulic lines.

Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

BH6500/7500 SFMK 11/1/00

SAFETY 3

BACKHOE SUB-FRAME INSTALLATION

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

The sub-frame mount is designed to provide secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown in figure 1 to be sure you have installed sub-frame correctly. Follow all mounting instructions in this manual. Do not operate backhoe unless there is adequate clearance. Failure to check and comply with these instructions may result in serious injury or death.

The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Operator must

Read Sub-Frame Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care

Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.

Only use #1004327 Sub-Frame Mounting Kit for mounting Woods BH6500/7500 backhoe on Kioti DK40 tractor equipped with Woods 1009/1012/1016 loaders or Kioti 1470 loader. Any other use or modification of this mounting kit may result in serious injury or death.

Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Before working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by operating controls before performing maintenance or service or before disconnecting any hydraulic lines.

A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires, or front tractor weights. Weigh the tractor and equipment. Do not estimate.

Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

4 Installation

MAN0157 (10/12/01)

 

SUB-FRAME INSTALLATION Cont’d

CAUTION

If you do not understand any part of this manual and need assistance, see your dealer.

Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

* Operator’s seat must be located in the lowest and most forward position to obtain 40” minimum radius.

Figure 1 Sub-Frame Clearance

TRACTOR PREPARATION

1. Refer to the WOODS BH6500/7500 Backhoe Operator’s Manual for backhoe assembly instructions.

NOTE: For installing this sub-frame, reference to right, left, forward and rearward directions are determined from the operator’s position in the tractor seat.

2. Remove the tractor top link, 3-point lift lower arms, and anti-sway links.

NOTE: The pins and hardware that attach the lower links to the transmission will be needed for the subframe installation.

NOTE: Loader mounting kit #111768 or Kioti 1470 loader mount must be installed prior to sub-frame mounting kit #1004327 installation.

NOTE: Leave all hardware loose until sub-frame weldment has been fit up.

Modify PTO Shield.

1.Remove PTO shield from tractor.

2.Cut out right and left corner of PTO shield as shown in Figure 2.

3.Reinstall PTO shield on tractor.

NOTE: Make sure 3-point lower lift pins can be removed without interfering with PTO shield installed. Remove more material as needed.

Make sure shields and guards are properly installed and in good condition. Replace if damaged

2.50”

1.25”

DP7

Figure 2 Modified PTO Shield.

MAN0157 (10/12/01)

Installation 5

 

 

 

Woods Equipment BH7500 User Manual

SUB-FRAME INSTALLATION Cont’d

Front Mounting Brackets

Woods 1009, 1012, 1016 Loaders

NOTE: Front mounting bracket (crossmember) is installed with loader mounting kit #111768, (Figure 3).

Backhoe can only be installed after loader mounting kit is installed.

 

DP3

 

 

 

 

 

 

 

 

Figure 3 Crossmember Installed with LMK #111768

 

 

 

 

 

 

 

Kioti 1470 Loader

 

 

 

 

 

 

1. Remove cross brace from right and left loader

 

 

 

 

 

 

mounts on the underside of tractor. Retain hardware for

 

 

 

 

 

 

later use.

 

Right Loader Mount

 

 

 

 

 

 

 

 

 

 

 

2. Position front mount (4) under tractor and secure to right and left loader mounts using hardware previously removed, (Figure 4).

NOTE: Loosen hardware on loader mounts as needed for easier installation of front mount hardware.

3. Secure rear half of mount to tractor frame using two

15

cap screw (18) and hardened flat washers (15).

 

 

18

4. 1004339 Front mount (Kioti loader)

Loader Mount Hardware

 

15.

57816

1/2 Hardened flat washer

DP4

 

 

 

18.

65506

M12 x 1.25P x 35mm Cap screw

Figure 4

Front Mount Installed

 

 

 

*Loader mount hardware

CD5954-1

Figure 5 Front Mount Installation

6 Installation

MAN0157 (10/12/01)

 

SUB-FRAME INSTALLATION Cont’d

Install Rear Hanger Bracket

1.Install rear hanger bracket (6) to bottom of transmission housing. Position bracket with the slots to the rear of the tractor. Secure using two cap screws (12) and hardened flat washers (13).

2.Torque these cap screws to 87 lbs.-ft. at this time.

2. 1004329 Rear mount

6.62977 Rear hanger bracket

12.16087 M14 x 1.5P x 35mm Cap screw

13.46070 9/16 Hardened flat washer, thick

Install Rear Mount

1.Slide round bar of rear mount (2) into slots of rear hanger bracket (Figure 6 & Figure 7).

2.Pivot rear mount upward and secure to tractor with 3-point lower link pins and hardware (Figure 8).

IMPORTANT

Figure 8 is shown with PTO shield removed for clarification. Only remove PTO shield for modifications described on 5.

 

12

6

13

DP1

Figure 6 Rear Hanger Bracket Installed

6

 

CD5915-1

REAR

13

12

 

Figure 7 Rear Hanger & Rear Mount

 

3-Point Lower

 

Link Pin

2

DP2

Figure 8 Rear Mount Installed

MAN0157 (10/12/01)

Installation 7

 

 

 

SUB-FRAME INSTALLATION Cont’d

Sub-Frame Fit-Up

1.Center sub-frame under tractor.

2.Insert cross tube of sub-frame into channel of rear mount bracket (2) as shown in Figure 9.

3.Install clevis pins (10) and hair pins (20) to secure in rear mounting bracket as shown in Figure 10.

 

 

 

 

10

2.

1004329

Rear mount

 

20

 

 

10.

1002850

Hitch pin, 3/4 x 2-3/4

DP5

 

 

 

20.

2688

Hair pin, 5/32

 

 

Figure 9

Sub-Frame Fit-Up (Typical)

 

 

 

Figure 10 Clevis Pins Installed

8 Installation

MAN0157 (10/12/01)

 

SUB-FRAME INSTALLATION Cont’d

Sub-Frame Fit-Up (Cont.)

1.Rotate sub-frame up until locating lugs are positioned between front mount attached to loader mount.

2.Align holes and install lock pin (17) and klik pin (16) as shown in Figure 11 & Figure 12.

3.Once sub-frame is secured into position with bent pin, tighten all hardware to specifications given below.

4.Remove sub-frame from tractor once all hardware is tightened.

1. 1004314 Crossmember (Woods)

4.1004339 Front mount (Kioti)

16.62043 Klik pin 1/4 x 1-3/4

17.64953 Lock pin.75 x 17.75

17 16

DP6

Figure 11 Lock Pin Installed

CD5954-4

 

 

4

 

17

16

 

 

 

 

 

1

Figure 12 Bent Pin Installation

TORQUE SPECIFICATIONS

 

 

Wrench

 

Cap Screw

Qty

Size

Required Torque

M12 x 1.25 x 55mm

2

18mm

55 lbs.-ft. (75 N-m)

M14 x 1.50 x 35mm

2

21mm

87 lbs.-ft.(118 N-m)

MAN0157 (10/12/01)

Installation 9

 

 

 

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