WALK BEHIND SCRUBBER
Operating Instructions (ENG)
Instrucciones de funcionamiento (SPA)
MODELS: SCX364 10052410
IPX4
Read these instructions before using the machine
AK
86037150 02/20/09
PRV NO. 980090
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED __________________________________________
Copyright 2003 Windsor Industries, Printed in USA
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.
2 |
SCX364 86037150 1/17/07 |
Machine Data Log/Overview......................... |
2 |
Table of Contents ......................................... |
3 |
HOW TO USE THIS MANUAL |
|
How to use this Manual. ............................... |
1-1 |
SAFETY |
|
Important Safety Instructions ........................ |
2-1 |
Hazard Intensity Level. ................................. |
2-2 |
Safety Label Location. .................................. |
2-3 |
OPERATIONS |
|
Technical Specifications. .............................. |
3-1 |
How the Machine Works............................... |
3-3 |
Components ................................................. |
3-4 |
Controls ........................................................ |
3-5 |
Machine Operation. ...................................... |
3-9 |
Pre-Run Machine Inspection ..................... |
3-9 |
Starting Machine........................................ |
3-9 |
Emergency Stop Procedures..................... |
3-9 |
Filling the Solution Tank. ........................... |
3-9 |
Scrubbing................................................ |
3-10 |
Emptying & Cleaning Tanks. .................. |
3-11 |
MAINTENANCE |
|
Service Schedule.............................. ........ |
4-1 |
Batteries........................................................ |
4-3 |
Battery Maintenance.................................. |
4-3 |
Checking Battery Specific Gravity. ............ |
4-4 |
Charging the Batteries. .............................. |
4-4 |
Changing Batteries. ................................... |
4-5 |
Battery Connections. ................................. |
4-5 |
Rear Squeegee............................................. |
4-6 |
Adjusting Squeegee...................................... |
4-6 |
Replace or Rotate Rear Squeegee Blade. ..4-6
Adjusting Squeegee Pitch................. ........ |
..4-7 |
Adjusting Rear Deflection. ................ ........ |
..4-7 |
Scrub Brushes. ............................................. |
4-8 |
Types. ........................................................ |
4-8 |
Replacing or Installing Scrub Brushes....... |
4-8 |
Float Shut-Off ............................................... |
4-8 |
Solution Strainer ........................................... |
4-9 |
Brush Motor Replacement ............................ |
4-9 |
Traction Motor Brush Replacement .. ........ |
4-10 |
Circuit Breakers ................................ ........ |
4-10 |
Vacuum Motors................................. ........ |
4-11 |
Actuator Scrub Deck......................... ........ |
4-12 |
Front Squeegee ................................ ........ |
4-13 |
TABLE OF CONTENTS
Adjusting Squeegee.......................... ........ |
4-13 |
Replace or Rotate Front Squeegee Blade . 4-13
Adjusting Front Squeegee Deflection ........ |
4-14 |
Greasing Axles.................................. ........ |
4-15 |
Machine Troubleshooting.................. ........ |
4-16 |
GROUP PARTS LIST |
|
Control Handle............................................ |
5-1 |
Cover (Front) & Tank Mount ....................... |
5-3 |
Cover (Top) & Tank Mount ......................... |
5-5 |
Decal........................................................... |
5-7 |
Electrical Panel ........................................... |
5-9 |
Lift Handle................................................... |
5-11 |
Lift Handle Linkage ..................................... |
5-13 |
Recovery Tank............................................ |
5-15 |
Scrub Brush/Pad Driver .............................. |
5-17 |
Scrub Deck Motors ..................................... |
5-19 |
Scrub Deck Right Frame............................. |
5-21 |
Scrub Deck Left Frame ............................... |
5-23 |
Scrub Deck ................................................. |
5-25 |
Scrub Deck Linkage.................................... |
5-27 |
Scrub Deck Lift............................................ |
5-31 |
Solution....................................................... |
5-33 |
Solution Hose Asm ..................................... |
5-37 |
Squeegee-Front.......................................... |
5-39 |
Squeegee-Rear........................................... |
5-41 |
Squeegee Lift Linkage (Lower) ................... |
5-43 |
Front Squeegee Linkage............................. |
5-45 |
Vacuum....................................................... |
5-47 |
Wheels & Frame ......................................... |
5-49 |
Wiring-Battery ............................................. |
5-51 |
Wiring-Control Panel................................... |
5-53 |
Wiring-Main Harness .................................. |
5-55 |
Wiring-Schematic........................................ |
5-57 |
Brake-Option............................................... |
5-59 |
Emergency Stop-Option.............................. |
5-61 |
Suggested Spare Parts............................... |
5-63 |
EC Declaration of Conformity ..................... |
5-64 |
Warranty ..................................................... |
5-65 |
SCX364 86037150 3/14/07 |
3 |
HOW TO USE THIS MANUAL
This manual contains the following sections:
-HOW TO USE THIS MANUAL
-SAFETY
-OPERATIONS
-MAINTENANCE
-PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
Copyright 2003 Windsor Industries, Printed in USA
The model and serial number of your machine is on the back panel of the machine.
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
-Service Schedule
-Batteries
-Rear Squeegee
-Scrub Brushes
-Traction Motor
-Vacuum Motor
-Actuators
-Front Squeegee
-Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
-REF – column refers to the reference number on the parts illustration.
-PRV NO. – reference number.
-PART NO. – column lists the part number for the part.
-QTY – column lists the quantity of the part used in that area of the machine.
-DESCRIPTION – column is a brief description of the part.
-SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for a serial number.
-NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
1-1 |
SCX364 86037150 1/17/07 |
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety.
Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed on the machine.
SAVE THESE INSTRUCTIONS
SCX364 86037150 1/17/07 |
2-1 |
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.
Never allow metal to lie across battery tops.
2-2 |
SCX364 86037150 1/17/07 |
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
SAFETY DECAL 86252520
PRV NO. 81494 PINCH POINT
WARNING 86243830
PRV NO. 500663
BATTERY CAUTION 86252530 PRV NO.
80885
CIRCUIT BREAKER DECAL
86243530 PRV NO. 500565
SEE MANUAL
2% GRADE WARNING
SCX364 86037150 1/17/07 |
2-3 |
TECHNICAL SPECIFICATIONS
ITEM |
DIMENSION/CAPACITY |
Nominal power |
1440 Watts |
Rated Voltage |
24VDC |
Rated Amperage |
60 Amps |
|
4 X 6 Volt 250-305-335AH @ 20 hr |
Batteries |
rate |
Scrub Brush Motors |
.33 hp (0.25 Kw) |
Vacuum Motor |
.75 hp (0.56 Kw) |
Propelling Motor |
.3 hp (0.22 Kw) |
Mass (GVW) |
956 pounds (433 kg) |
Weight empty without batteries |
395 pounds (179 kg) |
|
Gravity feed, fully variable with |
Solution Control |
automatic shut-off in neutral |
Solution tank capacity |
23 gal. (87 l) |
Recovery tank capacity |
25 gal. (95 l) |
Scrub brush diameter for 36 in. (90 cm) scrub head |
12 in (30.0 cm) |
|
Actuated 0 lbs to 150 lbs (0 kg to 68 |
Scrub brush pressure |
kg) |
Scrub brush speed |
165 rpm |
|
2 x 10 in (25.4 cm) non-marking |
Tires |
foam-filled |
|
2 X 4 in (10.2 cm) polyurethane solid |
Casters |
non-marking |
Foundation Pressure (at recommended tire psi) |
48 psi |
Maximum Speed |
3.2 Miles/hour (5.2 km/hour) |
Coverage with 36 in. (90 cm) scrub head |
277 sq. ft/min |
|
Steel plate with epoxy powdercoat |
Frame Construction |
finish. |
Brakes (optional) |
Tire lock parking brake. |
Minimum aisle u-turn width with 36 in. (90 cm) scrub head |
73” (185 cm) |
Maximum rated climb and descent angle with empty tanks and |
|
without optional parking brake |
2% |
Maximum rated climb and descent angle with full tanks and |
|
without optional parking brake |
2% |
* Cleaning rate results will vary depending on floor type, building structure, etc.
3-1 |
SCX364 86037150 1/17/07 |
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TECHNICAL SPECIFICATIONS |
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ITEM |
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MEASURE |
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Height |
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45 in. (114 cm) |
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Length with 36 in. (90 cm) scrub head |
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72 in. (183 cm) |
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Width without squeegee and scrub head |
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24 in. (61 cm) |
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Width of squeegee for 36 in. (90 cm) scrub head |
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35 in. (89 cm) |
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Width of scrub path for 36 in. (90 cm) scrub head |
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36 in. (90 cm) |
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23.5” L (60 cm) x 15” W (38 cm) x 14” |
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Battery Compartment Dimensions |
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H (36 cm) |
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LENGTH |
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WIDTH |
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HEIGHT
SPECIAL NOTES:
The sound pressure level at the operator’s ear was measured to be 68 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s2 . This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.
SCX364 86037150 1/17/07 |
3-2 |
HOW THE MACHINE WORKS
The Saber Cutter is a battery powered, selfpropelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank.
The machine's primary systems are the solution system, scrub system, recovery system, and directional control system.
The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, valve and controls. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system. The strainer protects the valve from debris. The valve is a solenoid type valve, which controls the delivery of cleaning solution to the scrub system. The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled. The solution control knob controls the amount of cleaning solution delivered to the scrub system by controlling the amount of time the valve is open.
The function of the scrub system is to scrub the floor. The scrub system consists of three rotary type disk scrub brushes, motors, scrub deck skirt, lift mechanism, swing mechanism and controls. The brushes scrub the floor and the motors drive the brushes. The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with floor. The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. The brush lift mechanisms are controls used to raise and lower the deck. The brush swing mechanisms are controls used to swing the deck in and out.
The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of two squeegees, vacuum motor, float ball filter, recovery tank and controls. The squeegees wipe the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The recovery tank stores the dirty solution. The float ball filter protects the vacuum fan from debris and shuts off air going to the recovery tank when tank is full. When flow of air is shut off the vacuum motor will continue to run. At this time the recovery tank must be drained.
The function of the directional control system is to control the direction and speed of the machine. The directional control system consists of the propel control buttons, reverse button, speed control knob/potentiometer, controller and transaxle. The propel controls actuate switches which cause the machine to move forward. For reverse motion depress the reverse button while depressing one of the propel controls. The speed control knob actuates a potentiometer, which signals speed. The controller interprets the forward/reverse signals from the switches and the speed signal from the potentiometer to command the transaxle to propel the machine in the direction, and at the speed, desired.
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SCX364 86037150 1/17/07 |
COMPONENTS
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Control Panel |
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2. |
Front Cover |
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3. |
Recovery Tank |
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11 |
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4. |
Recovery Tank Drain Hose |
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5. |
Scrub Head Fixed |
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6. |
Solution Tank |
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7. |
Solution Tank Cover |
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3 |
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8. |
Solution Tank Drain Hose |
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9. |
Solution Strainer |
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1 |
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10. |
Rear Squeegee |
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11. |
Top Cover |
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7 |
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12. |
Vacuum Motor |
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2 |
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13. |
Recovery Tank Dome |
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14. |
Scrub Head Swinging |
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4 |
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15. Side Squeegee |
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16. |
Park Brake (Optional) |
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16 |
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9 |
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6 |
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12 |
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10 |
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5 |
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8 |
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15 |
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14 |
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1. |
Control Panel |
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9. |
Solution Strainer |
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2. |
Front Cover |
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10. |
Rear Squeegee |
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3. |
Recovery Tank |
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11. |
Top Cover |
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4. |
Recovery Tank Drain Hose |
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12. |
Vacuum Motor |
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5. |
Scrub Head Fixed |
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13. |
Recovery Tank Dome |
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6. |
Solution Tank |
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14. |
Scrub Head Swinging |
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7. |
Solution Tank Cover |
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15. |
Side Squeegee |
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8. |
Solution Tank Drain Hose |
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16. |
Park Brake (Optional) |
SCX364 86037150 1/17/07 |
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