Windsor SCEX326, SCEOX326, 10052310, 10052340 User Manual

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WALK BEHIND SCRUBBER

 

 

Operating Instructions (ENG)

 

 

Bedienungsanleitung (GER)

 

 

Istruzioni operative (ITA)

 

 

Instrucciones de funcionamiento (SPA)

 

 

Manuel d’utilisation (FRE)

MODELS:

SCEX326

SCEOX326

 

10052340

10052310

IPX4

Read these instructions before using the machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen Leggere attentamente queste istruzioni prima di azionare la macchina

Lea las instrucciones antes de utilizar la máquina Lire ce manuel avant d’utiliser la machine

AG

86037040 02/20/09

PRV NO. 980066

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

Copyright 2002 Windsor Industries, Printed in USA

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

OVERVIEW

The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.

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CUTTER 36V (SCEX) 86037040 12/12/06

Machine Data Log/Overview. ...............................

2

Table of Contents .................................................

3

HOW TO USE THIS MANUAL

 

How to use this Manual........................................

1-1

SAFETY

 

Important Safety Instructions................................

2-1

Hazard Intensity Level..........................................

2-2

Safety Label Location...........................................

2-3

OPERATIONS

 

Technical Specifications.......................................

3-1

How the Machine Works. .....................................

3-3

Components .........................................................

3-4

Controls ................................................................

3-5

Machine Operation...............................................

3-9

Pre-Run Machine Inspection.............................

3-9

Starting Machine. ..............................................

3-9

Emergency Stop Procedures ............................

3-9

Filling the Solution Tank....................................

3-9

Scrubbing………………………………….……..3-10

Emptying & Cleaning Tanks...........................

3-11

MAINTENANCE

 

Service Schedule .................................... .........

4-1

Batteries. ..............................................................

4-3

Battery Maintenance. ........................................

4-3

Checking Battery Specific Gravity.....................

4-4

Charging the Batteries.......................................

4-4

Changing Batteries............................................

4-5

Battery Connections..........................................

4-5

Squeegee Blades. ................................................

4-6

Adjusting Squeegee. ............................................

4-6

Replace or Rotate Rear Squeegee Blade......... ..

4-6

Replace or Rotate Front Squeegee Blade. ....... ..

4-6

Adjusting Squeegee Pitch. ...................... ......... ..

4-7

Adjusting Rear Deflection........................ ......... ..

4-7

Replacing Aqua-Mizer Squeegee Blades ............

4-7

Scrub Brushes......................................................

4-8

Types.................................................................

4-8

Replacing or Installing Scrub Brushes..............

4-8

Float Shut-Off .......................................................

4-8

Solution Strainer...................................................

4-9

Brush Motor Replacement....................................

4-9

Greasing Axle.......................................................

4-9

TABLE OF CONTENTS

Traction Motor Brush Replacement ........ .........

4-10

Circuit Breaker ........................................ .........

4-10

Brush Shrouds & Brush Skirts ................ .........

4-10

Vacuum Motor......................................... .........

4-11

Actuator Scrub Deck............................... .........

4-12

Machine Troubleshooting........................ .........

4-13

GROUP PARTS LIST

 

Control Handle ...................................................

5-1

Cover (Front) & Tank Mount ..............................

5-3

Cover (Top) & Tank Mount ................................

5-5

Decal..................................................................

5-7

Electrical Panel ..................................................

5-9

Lift Handle..........................................................

5-11

Lift Handle Linkage ............................................

5-13

Recovery Tank...................................................

5-15

Scrub Brush/Pad Driver 32 in ............................

5-17

Scrub Deck Aqua-Mizer.....................................

5-19

Scrub Deck Motors ............................................

5-21

Scrub Deck Skirt ................................................

5-23

Scrub Deck Lift Linkage.....................................

5-25

Scrub Deck Lift...................................................

5-29

Solution ..............................................................

5-31

Squeegee...........................................................

5-35

Squeegee Lift Linkage (Lower)..........................

5-37

Vacuum..............................................................

5-39

Wheels & Frame ................................................

5-41

Wiring-Battery ....................................................

5-43

Wiring-Control Panel..........................................

5-45

Wiring-Main Harness .........................................

5-47

Wiring-Schematic...............................................

5-49

Brake..................................................................

5-51

Emergency Stop ................................................

5-53

Accessory Pump-Option. ...................................

5-55

Suggested Spare Parts......................................

5-57

Notes..................................................................

5-58

EC Declaration of Conformity ............................

5-59

3

CUTTER 36V (SCEX) 86037040 12/12/06

HOW TO USE THIS MANUAL

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial numbers are important. Refer to the MACHINE DATA box, which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

Copyright 2002 Windsor Industries, Printed in USA

The model and serial number of your machine is on the back panel of the machine.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

-Batteries

-Scrub Brushes

-Adjusting Squeegee

-Scrub Deck Skirts

-Squeegee Blade

-Service Schedule

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

-REF – column refers to the reference number on the parts illustration.

-PART NO. – column lists the part number for the part.

-PRV NO. – Reference number

-QTY – column lists the quantity of the part used in that area of the machine.

-DESCRIPTION – column is a brief description of the part.

-SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for a serial number.

-NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

1-1

CUTTER 36V (SCEX) 86037040 12/12/06

IMPORTANT SAFETY INSTRUCTIONS

When using an battery powered appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

! WARNING: To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is not suitable for picking up hazardous dust.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.

Before use all covers and doors shall be put in the positions specified in the instructions.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

Only chemicals recommended by the manufacturer shall be used.

This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety.

Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed on the machine.

Regularly clean the float shut-off as detailed in the instructions and examine it for signs of damage.

SAVE THESE INSTRUCTIONS

CUTTER 36V (SCEX) 86037040 12/12/06

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

!

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

!

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.

!

Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.

!

Never allow metal to lie across battery tops.

2-2

CUTTER 36V (SCEX) 86037040 12/12/06

Windsor SCEX326, SCEOX326, 10052310, 10052340 User Manual

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

SAFETY DECAL 86252530

PRV NO. 81494

BATTERY CAUTION 86252520

PRV NO. 80885

SEE MANUAL

CIRCUIT BREAKER DECAL

 

PN 86243610

PRV NO. 500579

2% GRADE WARNING

 

CUTTER 36V (SCEX) 86037040 12/12/06

2-3

 

TECHNICAL SPECIFICATIONS

ITEM

Nominal power

Rated Voltage

Rated Amperage

Batteries

Scrub Brush Motors

Vacuum Motor

Propelling Motor

Mass (GVW)

Weight empty without batteries

Solution Control

Solution tank capacity

Recovery tank capacity

Scrub brush diameter 32 in. (81 cm) scrub head

Scrub brush pressure

Scrub brush speed

Tires

Casters

Foundation Pressure

Maximum Speed

Coverage with 32 in. (81 cm) scrub head

Frame Construction

Brakes (optional)

Minimum aisle u-turn width with 32 in. (81 cm) scrub head

Maximum rated climb and descent angle with empty tanks and without optional parking brake

Maximum rated climb and descent angle with full tanks and without optional parking brake

DIMENSION/CAPACITY

2160 W

36 Volt DC

60 amps

6 x 6 volt 250-305-335 AH @ 20 Hr rate 2 x .75 hp (.56 kW )

3 Stage .75 hp (.56 kW )

.75 hp (.56 kW )

1265 lb (574 kg) w/335 AH batteries

433 lb (196 kg)

Gravity feed, fully variable with automatic shut-off in neutral

33 gal (125 L)

35 gal (132 L)

16 in (41 cm)

Actuated 0 lbs to 150 lbs (0 kg to 68 kg) 200 rpm

2 x 12 in (30.5 cm) Non-Mark Foam Fill

2 x 4 in (10.2 cm) polyurethane, Non-Mark 64 lbs/in² (441 kPa)

3.2 miles/hour (5.2 km/hour)

36,250 ft²/hr @ 3.0 mph with 2 in overlap * Powder coated steel

Tire lock parking 69 inches (175 cm)

2%

2%

* Cleaning rate results will vary depending on floor type, building structure, etc.

3-1

CUTTER 36V (SCEX) 86037040 12/12/06

 

TECHNICAL SPECIFICATIONS

 

 

ITEM

MEASURE

Height

46 in (117 cm)

Length with 32 in. (81 cm) scrub head

71 in (180)

Width without squeegee and scrub head

28 in (71 cm)

Width of squeegee for 32 in. (81 cm) scrub head

39 in (99 cm)

Width of scrub path for 32 in. (81 cm) scrub head

32 in (81 cm)

LENGTH

WIDTH

HEIGHT

SPECIAL NOTES:

The sound pressure level at the operator’s ear was measured to be 75 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s2 . This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.

CUTTER 36V (SCEX) 86037040 12/12/06

3-2

HOW THE MACHINE WORKS

The Saber Cutter is a battery powered, selfpropelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank.

The machine's primary systems are the solution system, scrub system, recovery system, and directional control system.

The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, valve and controls. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system. The strainer protects the valve from debris. The valve is a solenoid type valve, which controls the delivery of cleaning solution to the scrub system. The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled. The solution control knob controls the amount of cleaning solution delivered to the scrub system by controlling the amount of time the valve is open.

The function of the scrub system is to scrub the floor. The scrub system consists of two rotary type disk scrub brushes, motors, scrub deck skirt, lift mechanism and controls. The brushes scrub the floor and the motors drive the brushes. The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with floor. The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. The brush lift mechanisms and controls are used to raise and lower the deck.

The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the squeegee, vacuum motor, float ball filter, recovery tank and controls. The squeegee wipes the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The recovery tank stores the dirty solution. The float ball filter protects the vacuum fan from debris and shuts off air going to the recovery tank when tank is full. When flow of air is shut off the vacuum motor will continue to run. At this time the recovery tank must be drained.

The function of the directional control system is to control the direction and speed of the machine. The directional control system consists of the propel control buttons, reverse button, speed control knob/potentiometer, controller and transaxle. The propel controls actuate switches which cause the machine to move forward. For reverse motion depress the reverse button while depressing one of the propel controls.The speed control knob actuates a potentiometer, which signals speed. The controller interprets the forward/reverse signals from the switches and the speed signal from the potentiometer to command the transaxle to propel the machine in the direction, and at the speed, desired.

3-3

CUTTER 36V (SCEX) 86037040 12/12/06

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