Wilbur Curtis G4CBHT Service Manual

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USER GUIDE

G4 High Volume Combo Brewers

Dispensers not included

READ AND SAVE THESE INSTRUCTIONS

 

NOTICE TO INSTALLER: Please leave this booklet with the machine.

 

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FC3 - G4CBHS/G4CBHT, FRONT COVER

F-10002 revB

CONTENTS

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Contact Information

Wilbur Curtis Co., Inc.

6913 Acco Street | Montebello, CA 90640 US

Phone: 323-837-2300 | Toll Free: 800-421-6150

Email: csrassistance@wilburcurtis.com | Web: www.wilburcurtis.com

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122717A

KEY FEATURES/SPECIFICATIONS/SYSTEM REQUIREMENTS

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Key Features

Multiple Beverage Options – Allows you to brew Coffee, Iced Coffee and Iced Tea from one model.

Generation Four (G4) Digital Control Module – Large, 4.3” touchscreen. Icon-driven interface streamlines operation. Provides precise control of all critical brewing functions.

On-Screen Instructions – Provides fast, intuitive training; reduces service calls.

Built-in Self Diagnostic System – Includes real-time feedback of the brewing process and energy saving mode.

Industry’s most effective mineral tolerant design.

Encapsulated control boards – Protect against steam, water and impact.

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Single, Combo High Volume Brewer

1 PH

120/220 V

15.0/12.7 A

2 X 1600 W

2W/3W + G

1800/2800 W

50/60 Hz

12.0

* &%+7

Twin, Combo High Volume Brewer

1 PH

220 V

23.0/34.0 A

3 X 2500 W

3W + G

5100/7500 W

50/60 Hz

21.0

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36.71”

10.07”

22.82”

47.0 lbs

9.27 cu ft

µ ÁDUH

20 - 90 psi

1.0 gpm

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36.71”

18.11”

22.82”

76.0 lbs

16.04 cu ft

µ ÁDUH

20 - 90 psi

2.0 gpm

Following are the factory default settings for the combination brewer:

• Brew Temperature = 200°F

• Brew Volume (coffee) = Large-Medium-Small

Minimum Brew Temperature = 195°F

Brew Volume (tea) = Large-Small

Water Bypass (coffee) = On LARGE and MEDIUM

Energy Save Mode = Off

 

brew only

 

 

G4CBHS/G4CBHT, KEY FEATURES/SPECS/SYSTEM REQUIREMENTS

091316B

IMPORTANT SAFEGUARDS

IS2

 

 

Symbols

This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER - Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING - Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION - Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE - Indicates a situation which, if not avoided, could result in property damage.

IMPORTANT - Provides information and tips for proper operation.

SANITATION REQUIREMENTS

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Important Safeguards/Conventions

WARNING:

Make sure that this appliance is installed and grounded according to the INSTALLATION

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INSTRUCTIONS could result in personal injury or void the warranty.

This appliance is designed for commercial use. Any service other than cleaning and preventive maintenance should be performed by an authorized Wilbur Curtis service technician.

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Keep hands, arms and other items away from hot surfaces of the unit during operation.

Clean the appliance and any dispensers completely CFGPSF VTJOH UIFN GPS UIF mSTU UJNF BDDPSEJOH UP the CLEANING INSTRUCTIONS. Clean them regularly as instructed in the CLEANING INSTRUCTIONS.

Use this appliance only for its intended use, brewing/dispensing hot and/or cold beverages/water.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

Avoid spillage onto the power (mains) connector.

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IMPORTANT SAFEGUARDS

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CE Requirements

This appliance must be installed in locations where it can be overseen by trained personnel.

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This appliance must not be cleaned by water jet.

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If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel with a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.

Machine must not be immersed for cleaning.

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This appliance is intended to be used in household and similar applications such as:

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bed and breakfast type environments.

This appliance not intended to be used in applications such as:

farm houses

Access to the service areas permitted by Authorized Service personnel only.

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INSTALLATION INSTRUCTIONS

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Installation Instructions

Installation Requirements

A secure surface capable of supporting the weight of the appliance.

For units without an attached cord set: Appropriately sized, UL listed, grounding type power cable to meet

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INSTALLATION INSTRUCTIONS

Installation

Leveling

WARNING: Use the leveling legs to level the brewer only. Do not use them to adjust brewer height. Do not extend them higher than necessary.

1Position the brewer on the counter top. Level it left to right and front to back by turning the bottom of the legs.

Connect the Water Supply

2Flush the water supply line prior to installation to

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Connect the Brewer Wiring

Brewers Without A Cord Set Attached

WARNING: Turn off power to the junction box at the circuit breaker panel before connecting the power cable to the brewer. Lock out and tag the circuit breaker.

4Remove the screws that hold the front cover in place and remove the cover.

5Loosen the strain relief on the back of the brewer.

6On dual voltage units being operated at 220 Volts (nominal) disconnect the existing power cable from the terminal block and remove.

7Feed the 220 Volt power cable into the brewer.

8On dual voltage units being operated at 220 Volts, disconnect and cap the jumper wire between the “C” and “N” terminals on the terminal block.

9Connect the wires on the power cable to the terminal block inside the brewer.

10Tighten the strain relief and replace the front cover.

11Connect the power cable wires to the terminals in the junction box. See the ELECTRICAL SCHEMATIC for the power supply requirements.

II35

Front panel

Terminal

block

DECANTER/DISPENSER BREWERS, INSTALLATION INSTRUCTIONS - 200F

112917NC

INSTALLATION INSTRUCTIONS

II35

 

 

Connect the Brewer Wiring (cont.)

Brewers With A Cord Set Attached

12 On export models with a power cord already installed, install the appropriate type of power plug for your locality. Consult local electrical codes to determine the approved type of power plug for your region.

13Connect the power plug to the appropriate electrical outlet.

WARNING: Connect the power plug to the appropriate type and size electrical outlet. If the electrical outlet is not compatible with the power plug, have it upgraded by a licensed electrician. Do not modify the power plug. Do not use an extension cord. Do not use a power cord/plug that is damaged.

Connect the Bag-in-Box (BIB) Sweetener -

Units Equipped for Brewing Sweet Tea Only

14 Connect two Bag-in-Box (BIB) sweeteners to the brewer sweetener supply hoses as instructed in the

OPERATING INSTRUCTIONS section. Connecting two bags allows the brewer to continue operating if one bag runs out.

Power Up the Brewer

15 Turn on the water supply valve.

16Make sure that the circuit breaker supplying power to the unit is on.

17Turn the toggle switch on the back of the brewer to the

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IMPORTANT: When operating the brewer at higher elevations, reduce the factory set operating temperature (200°F) by 2°F for each 1000 feet of elevation above 4000 feet. See PROGRAMMING GUIDE.

continued...

DECANTER/DISPENSER BREWERS, INSTALLATION INSTRUCTIONS - 200F

112917NC

INSTALLATION INSTRUCTIONS

II35

 

 

18When the water in the tank rises to the correct level, the heating elements will turn on automatically. Depending on the incoming water temperature and the electrical

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minutes to reach the factory set operating temperature. When the water has heated, Ready to brew will be displayed on the LCD screen.

19Perform a brew cycle of a least 12 ounces to purge any remaining air from the system. See OPERATING INSTRUCTIONS. During the initial brew cycle and

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DECANTER/DISPENSER BREWERS, INSTALLATION INSTRUCTIONS - 200F

112917NC

Wilbur Curtis G4CBHT Service Manual

OPERATING INSTRUCTIONS

OI2

 

 

Brewing Instructions

WARNING - TO AVOID SCALDING, AVOID SPLASHING. Keep body parts clear of the brewer during brewing. Do not remove the brew basket while “Brewing” appears on the display.

WARNING - DO NOT refrigerate unused tea overnight for later consumption.

The G4 Combo Brewer is factory preset for optimal performance.

The brewer should be ON. $POmSN UIJT BU UIF SFBS UPHHMF switch. “Ready to brew” should be on the display.

2Remove the lid from an empty coffee or tea

dispenser and position it on the brew deck. Center it under the brew basket.

3Select the brew basket labeled for the type of beverage being brewed (hot coffee, iced coffee or iced tea)

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Fill with the proper amount of coffee or leaf tea. Level the

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6 If a keypad appears on

into the brew rails under the

appropriate brew icon. As

 

the display, the brew code

control panel. Slide it all the

soon as you hear the click

 

feature is enabled (default

way back until it stops.

of the brew valve, lift your

 

is off). Brewing will start

 

 

 

 

 

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immediately after you enter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the brew code. See the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROGRAMMING GUIDE to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

set up/disable the brew code.

The brewer will brew coffee or tea based on the settings programmed into the universal control module (UCM). To change the settings, see the PROGRAMMING GUIDE.

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CLEANING INSTRUCTIONS

CI1

 

 

 

 

 

 

 

 

WARNING: HOT SURFACES - To avoid injury, allow the brewer and dispenser(s) to cool before cleaning.

NOTICE - Do not use cleaning liquids, compounds or powders containing chlorine (bleach) or corrosives.

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THE WARRANTY.

Cleaning The Brewer - Daily

WARNING: DO NOT immerse the brewer in water or any other liquid.

The brewer should be OFF. 5VSO UIF CSFXFS PGG CZ nJQQJOH UIF SFBS UPHHMF TXJUDI UP UIF 0'' QPTJUJPO

1Remove the dispenser(s). Wipe exterior brewer surfaces with a damp cloth to remove spills and debris.

2Remove the brew basket(s) and clean them in a mild detergent solution. Use a soft bristled brush for hard to clean areas. Rinse with clean water, then dry.

3Wipe the spray head area with a cloth soaked in a mild detergent solution. Rinse with a cloth soaked with clean water removing any residual detergent. Use a clean, soft cloth to dry.

4Dump out the drip tray(s) (if applicable). Rinse with clean water, then dry with a soft, clean cloth.

Cleaning The Brewer - Weekly

The brewer should be OFF. 5VSO UIF CSFXFS PGG CZ nJQQJOH UIF SFBS UPHHMF TXJUDI UP UIF 0'' QPTJUJPO

1Remove the spray head(s), unscrewing counterclockwise from the dome plate.

2Thoroughly clean and rinse the dome plate area.

3Clean the brew basket rails with a brush soaked with a mild detergent solution. Rinse the area with a cloth soaked with clean water, removing any residual detergent.

4Dry the area with a soft, clean cloth.

5Reattach the spray head(s).

BREWERS - GENERIC, CLEANING INSTRUCTIONS

080416B

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