Whirlpool RF302OXE W, RF302BXE N, RF302OXE N, RF302BXE W, RF302BXE Q Service Manual

...
SERVICE MANUAL
for the
FREESTANDING
ELECTRIC RANGE
STANDARD
LIT 4321892Printed in U.S.A.July, 1996
THIS MANUAL CONTAINS INFORMATION NECESSARY FOR INSTALLING AND SERVICING THE FOLLOWING MODEL FREESTANDING STANDARD ELECTRIC RANGES:
WHIRLPOOL
RF302OXE W/N RF315PXE Q/Z RF302BXE W/N RF324PXE W/N/Q RF302BXE Q RF325PXE W/N RF315PXE W/N RF325PXE Q/Z
ROPER
FEP310E W/N FEP330E W/N FEP320E W/N FEP330E Q
ESTATE
TEP325E W
THE MANUAL IS DESIGNED TO BE USED ONLY BY QUALIFIED SERVICE PERSONNEL. THE SERVICE INFORMATION IS ORGANIZED TO HELP YOU EASILY FIND WHAT YOU NEED.
CHECK YOUR LOCAL BUILDING CODE FOR THE PROPER MODE OF INSTALLATION. IN THE ABSENCE OF LOCAL CODES, THIS UNIT SHOULD BE INSTALLED IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE, ANSI/NFPA NO. 70 - 1990, OR LATEST EDITION, OR C22.1 CANADIAN ELECTRICAL CODE, PART 1
.
Cooking Products Service Manual Original July, 1996 4321892
© 1996 Whirlpool Corporation
Page iii
Table of Contents
Page
Important Safety Information ....................................................................................................... iv
Installation Highlights .......................................................................................................................1-1
Range Dimensions ......................................................................................................................1-1
Cabinet Dimensions ....................................................................................................................1-2
Tools & Material You Will Need ................................................................................................1-3
Electrical Supply Requirements ................................................................................................1-4
Connecting The Range To An Electrical Supply.....................................................................1-5
Installing The Range ...................................................................................................................1-8
Checking The Operation.......................................................................................................... 1-11
Removing/Reinstalling The Oven door.................................................................................. 1-14
Theory Of Operation .........................................................................................................................2-1
Component Access ...........................................................................................................................3-1
Component Locations ................................................................................................................. 3-1
Removing The Open Coil Maintop ............................................................................................3-2
Removing The Ceran Glass Maintop........................................................................................ 3-4
Removing The Hot Surface Indicator .......................................................................................3-6
Removing A Surface Element & Limiter ...................................................................................3-8
Removing The Upper Console................................................................................................ 3-10
Removing The Electronic Oven Control Or Mechanical Oven Thermostat...................... 3-12
Removing A Surface Element Control & An Indicator Light............................................... 3-13
Removing An Open Coil Element & Connector Block......................................................... 3-14
Removing An Oven Light Socket ........................................................................................... 3-15
Removing An Oven Light Switch ............................................................................................ 3-16
Removing The Bake Element ................................................................................................. 3-17
Removing The Broil Element .................................................................................................. 3-18
Removing The Oven Temperature Sensor & The Oven Thermal Fuse............................ 3-19
Removing A Side Panel ........................................................................................................... 3-20
Removing The Oven Door Gasket ......................................................................................... 3-21
The Oven Door Handle, Top Trim, & Outer Door Glass ..................................................... 3-22
Removing An Inner Door Glass .............................................................................................. 3-23
Removing A Hinge Assembly.................................................................................................. 3-24
Removing The Storage Drawer Glides .................................................................................. 3-26
Component Description & Testing .................................................................................................. 4-1
Troubleshooting ...........................................................................................................................4-1
Troubleshooting Chart ............................................................................................................4-9
Oven Temperature Calibration—Model RF315PXE ............................................................ 4-12
Error Codes ............................................................................................................................... 4-13
Oven Temperature Calibration—Models RF324PXE & RF325PXE .................................. 4-14
Error Codes ............................................................................................................................... 4-15
Tech Tips ............................................................................................................................................5-1
Wiring Diagrams ..........................................................................................................................5-1
Strip Circuits.................................................................................................................................5-4
Specifications ...............................................................................................................................5-8
Model And Serial Number Explanation ................................................................................. 5-23
Whirlpool Warranty................................................................................................................... 5-24
- iii -
IMPORTANT SAFETY INFORMATION
WARNING
This service manual is intended for factory-service technicians only. We recommend that customers DO NOT service their own units, because of the complexity and risk of high-voltage electrical shock.
The following information is used throughout this manual, and should be read carefully.
NOTE
Helpful information that explains a more com­plicated step, prior to carrying it out .
CAUTION
Information that will help you avoid actions that could cause product damage (scratches, dents, etc.) and damage to personal property.
WARNING
Fire Hazard
Do not obstruct the flow of ventilation air.
Electrical Shock Hazard
It is the customer’s responsibility to:
Contact a qualified electrical installer.
Assure that electrical installation is adequate and in conformance with the National Elec­trical Code, ANSI/NFPA 70—latest edition*, and all local codes and ordinances.
Failure to do so could result in fire, electrical shock, or other personal injury.
Take special care when drilling holes into the wall for venting or electrical wiring. Electrical wires may be concealed behind the wall cover­ing.
Failure to do so could result in fire, electrical shock, or other personal injury.
Information that alerts you to potentially dan­gerous conditions. These conditions can cause serious personal injury (burns, fire and electrical shock, etc.) if the suggested proce­dures are not observed.
WHIRLPOOL ASSUMES NO RESPONSIBILITY FOR ANY
REPAIRS MADE ON OUR PRODUCTS BY ANYONE OTHER
THAN AUTHORIZED WHIRLPOOLSM SERVICE TECHNICIANS.
* National Fire Protection Association Batterymarch Park Quincy, Massachusetts 02269
- iv -
Cooking Products Service Manual Original July, 1996 4321892
© 1996 Whirlpool Corporation
WARNING
To reduce the risk of fire, electrical shock, injury to persons, or damage when using the range, follow these basic precautions:
Page v
1. Read all instructions before using the range.
2. Install or locate the range only in accor­dance with the provided installation in­structions. It is recommended that the range be installed by a qualified installer. The range must also be properly con­nected to a grounded electrical supply.
3. Do not use the range for heating the room. Persons could be burned or injured, or a fire could start.
4. Do not leave children alone or unattended in area where the range is in use. They should never be allowed to sit or stand on any part of the range. They could be burned or injured.
5. Do not wear loose or hanging garments when using the range. Clothing could ig­nite if it touches a surface element and you could be burned.
6. Do not repair or replace any part of the range unless specifically recommended in this manual. All other servicing should be referred to a qualified technician.
7. Do not operate the range if it is not work­ing properly, or if it has been damaged or dropped.
8. Clean your range regularly. See “Care and Cleaning” instructions that are in­cluded with the range.
9. Use the range only for its intended use as described in this manual.
10. Do not store flammable materials on or near the range. They could explode or burn.
11. Do not use water on grease fires. Never pick up a flaming pan. Smother flaming pan on range by covering with a well­fitting lid, cookie sheet or flat tray. Flam­ing grease outside of pan can be extin­guished with baking soda, or if available, a multipurpose dry chemical or foam-type extinguisher.
12. Use only dry potholders. Moist or damp potholders on surface elements may re­sult in burns from steam. Do not let the potholder touch a surface element. Do not use a towel or bulky cloth for a potholder. It could catch on fire.
13. Make sure the utensils you use are large enough to contain food and avoid boilovers and spillovers. Heavy splattering or spillovers left on a range can ignite and burn you. Pan size is especially important in deep fat frying.
14. Never leave elements unattended at high heat settings. A boilover could result and cause smoking and greasy spillovers that may ignite.
15. Grease is flammable and should be handled carefully. Let fat cool before at­tempting to handle it. Do not allow grease to collect around range or in vents. Wipe spillovers immediately.
16. Check to be sure glass cooking utensils are safe for use on the range. Only certain types of glass, glass-ceramic, earthen­ware or other glazed utensils are suitable for ranges. Other types may break due to the sudden change in temperature.
- v -
17. Turn pan handles inward, but not over other surface elements. This will help re­duce the chance of burns, igniting of flam­mable materials, and spills due to bump­ing the pan.
18. Do not heat unopened containers. They could explode. The hot contents could cause burns and container particles could cause injury.
19. Do not use decorative covers or trivets over the surface elements.
21. Do not touch hot surface elements or areas near elements. Areas near surface elements become hot enough to cause burns. During use, do not touch or let clothing or other flammable materials con­tact surface elements or areas near ele­ments.
22. Do not block the ventilation.
23. Make sure that the elements are turned off when you are finished cooking , and when you are not watching.
20. Do not store things children might want above the range. Children could be burned or injured while climbing on range.
24. Be sure all range parts are cool before cleaning.
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Cooking Products Service Manual Original July, 1996
© 1996 Whirlpool Corporation
INSTALLATION HIGHLIGHTS
RANGE DIMENSIONS
4321892
Page 1-1
GENERAL
Proper installation is your responsibility. A quali­fied technician must install this range. Make sure you have everything necessary for correct installa­tion. It is the responsibility of the installer to comply with the installation clearances specified on the model/serial rating plate. This plate is located on the frame behind the storage door panel. The range dimensions are shown below. IMPORTANT: Be sure to observe all governing codes and ordi­nances.
MOBILE HOME INSTALLATION
The installation of this range must conform with the Manufactured Home Construction and Safety Stan­dard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD, Part 280), or when such standard is not applicable, the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A, or with local codes.
When this range is installed in a mobile home, it must be secured to the floor during transit. Any method of securing the range is adequate as long as it conforms to the standards listed above.
A 4-wire power supply cord or cable must be used in a mobile home installation. The appliance wiring will need to be revised (see “4-Wire Electrical Connections” on page 1-7).
Copies of standards listed may be obtained from:
National Fire Protection Association Batterymarch Park Quincy, Massachusetts 02269
27-1/8" depth with handle
24-13/16
"
29-7/8" width
1-1
36
"
cooktop
height
46-7/8
overall
height
"
CABINET DIMENSIONS
Cabinet opening dimensions that are shown must be used. Given dimensions are minimum clear­ances.
Clearance Note:
required when the bottom of a wood or metal cabinet is protected by not less than
A clearance of 24" minimum is
1
/4" of flame-
13" max. upper cabinet depth
retardant millboard covered with not less than #28 MSG sheet steel, 0.015
"
stainless steel, 0.024
aluminum, or 0.020" copper.
A minimum clearance of 30
"
between the top of the cooking platform and the bottom of an unprotected wood or metal cabinet is required.
"
18" min.
clearance upper
cabinet to
countertop
4" min. countertop space to side wall or other combustible material.
The Anti-Tip bracket MUST be installed. (See page 1-8 for details.)
30" min. cabinet opening width
30-1/8" min. opening width
Wall receptacle is 8 to 22" from either
5-1/2 max.
A grounded electrical outlet is required for this range (see Page 1-4 for details).
cabinet, and 5-1/2
"
max. from floor. Position receptacle as shown.
"
"
Refer to “Clearance Note” above.
Do not pinch the power supply cord between the range and the wall.
Do not seal the range to the side cabinets.
1-2
Cooking Products Service Manual Original July, 1996
© 1996 Whirlpool Corporation
TOOLS & MATERIAL YOU WILL NEED
4321892
Page 1-3
TOOLS
Spirit level
Standard (flat-bladed) screwdriver or
5
/16" nut driver
Robertson (S2) screwdriver Torx (T10 & T20) screwdrivers 10" hammer
Adjustable wrench
Hand or electric drill
1
/8" wood drill bit or 3/16" carbide-tipped
masonry drill bit
Safety glasses
Pliers
Gloves
Measuring tape
ILLUSTRATIONS
PARTS SUPPLIED
1 Anti-tip bracket
2 Plastic anchors
2 Screws (#10 x 1­wall covering may require longer screws. These are available at your local hardware store.
1
/2" ) NOTE: The thickness of the
tape measure
#10 X 1-1/2" SCREWS
PLASTIC ANCHORS
ANTI-TIP BRACKET
1-3
ELECTRICAL SUPPLY REQUIREMENTS
WARNING
Electrical Shock Hazard
An electrical ground is required on this appli­ance.
Use only a new power supply cord kit rated at 250-volts, 40-amperes and rated for use with ranges. Do not reuse an old power supply cord.
Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
Do Not use an extension cord with this appli­ance.
If a cold water pipe is interrupted by plastic, nonmetallic gaskets, or other insulating materi­als, do not use for grounding.
Do not ground to a gas pipe. Do not use a fuse in the neutral or grounding
circuit. It could result in an electrical shock. Check with a qualified electrician if you are in
doubt as to whether the appliance is properly grounded.
Failure to follow these instructions could result in serious injury or death.
GENERAL
If codes permit, and a separate grounding wire is used, it is recommended that a qualified electrician determine that the grounding path is adequate.
The following information applies to the electric range wiring:
A 3- or 4-wire, single phase, 120/240-volt, 60 Hz, AC-only electrical supply, (or a 3- or 4-wire 120/208-volt, if specified on the model/serial rating plate), is required on a separate 40-am­pere circuit, fused on both sides of the line. A time­delay fuse, or circuit breaker, is recommended. The fuse must be sized as per local codes in accordance with the electrical rating of the appli­ance specified on the model/serial rating plate, which is located behind the storage door on the left side of the oven frame.
The range must be connected with copper wire only.
Local codes may permit the use of a U.L.­listed, 250-volt, 40-ampere range power sup­ply cord (pigtail). This cord contains three #10 copper wires, and matches a 3-wire recep­tacle of NEMA-type 10-50R. Connectors on
the appliance end must be provided at the point the power supply cord enters the appli­ance.
The range should be connected directly to the fused disconnect (or circuit breaker) through flexible, armored, or nonmetallic sheathed, copper cable. The flexible, armored cable that extends from the appliance should be con­nected directly to the junction box.
Locate the junction box to allow as much slack as possible between the junction box and the appliance so that the appliance can be moved if servicing is ever necessary. Do not cut the conduit.
1
A U.L.-listed, provided at the junction box.
Wire sizes (copper wire only) and connec­tions must conform with the rating of the appliance, which is 40-amperes.
A wiring diagram is located in the “Tech Tips” (Section 5) of this manual.
/2" conduit connector must be
4-WIRE SYSTEM
This range is manufactured with ground connected to cabinet for mobile home, or other 4-wire instal­lations. grounding wire of the four-wire power cord is con­nected to the cabinet.
For a 4-wire receptacle (NEMA Type 14-50R, shown below), a matching U.L.-listed, 4-wire, 250­volt, 40-ampere, range power supply cord (pigtail) must be used. This cord contains four copper conductors with ring terminals on the appliance end, and terminates in a NEMA Type 14-50P plug on the supply end. The fourth (grounding) conduc­tor must be identified by a green, or green/yellow cover, and the neutral conductor by a white cover. The cord should be Type SRD or SRDT with a U.L.­listed strain relief, and be at least 4-feet long.
The MINIMUM conductor sizes for the copper 4-wire power supply cord are:
The ground must be revised so the green
• 40-ampere circuit
• 2) #8 conductors
• 1) #10 white neutral
• 1) #8 green grounding
3-wire wall receptacle
(10-50R)
4-wire wall receptacle
(14-50R)
1-4
Cooking Products Service Manual Original July, 1996
© 1996 Whirlpool Corporation
CONNECTING THE RANGE
TO AN ELECTRICAL SUPPLY
WARNING
Electrical Shock Hazard
Electrical ground is required on this range.
Do Not connect to the electrical supply until the range is permanently grounded.
Disconnect the power to the junction box before making the electrical connection.
This range must be connected to a grounded, metallic, permanent wiring system or a ground­ing connector should be connected to the ground­ing terminal or wire lead on the range.
4321892
Page 1-5
Failure to do so could result in death or serious injury.
1. Turn off the power to the main supply.
2. Remove the terminal block cover screws that are located on the back of the range, then lower the cover, unhook the tabs, and pull it towards you to remove it.
pull down to remove
2 mounting tabs, each side
terminal block cover
3/8" brass nuts located inside cover
NOTE: Depending on your electrical supply, make the three-wire or four-wire connection by following the instructions for the “Power Supply Cord Method” or “Direct Wire Method” on page 1-6.
quadrex screws
1-5
POWER SUPPLY CORD METHOD
This appliance is manufactured with the neutral terminal connected to the cabinet. Use a 3-wire, U.L.-listed, 40-ampere power supply cord. If local codes do not permit grounding through the neutral, use a 4-wire power supply cord rated at 250 volts, 40-amperes. Use only ring-type terminals to con­nect the power supply cord to the terminal block.
1. Turn off the power to the main supply.
2. If the opening is not large enough, remove the knockout for the power supply cord.
3. Mount a U.L.-listed strain relief in the knock­out opening.
4. Insert the power supply cord through the strain relief, and allow enough slack to easily attach the wiring to the terminal block, then tighten the strain relief screws.
This appliance can be connected directly to the fuse disconnect, to a circuit breaker box, or with a U.L.-listed, 40-ampere range power supply cord with pigtail wires. To prepare the pigtail wires for connection to the terminal block screws, perform the following steps.
1. Turn off the power to the main supply.
2. Remove the knockout for the power supply cable.
3. Mount a U.L.-listed conduit connector in the power supply cable knockout opening.
U.L.-listed conduit connector
4. Strip 3-inches of the outer covering from the end of the power supply cable and expose the wires.
remove ring for 40-ampere power cord and U.L.-listed strain relief
opening for conduit connector
Proceed to the next page and complete the electri­cal connections according to the type of electrical supply cord you are using (“3-Wire Electrical Con­nections” or “4-Wire Electrical Connections.”).
DIRECT WIRE METHOD
This appliance is manufactured with the neutral terminal connected to the cabinet. Use a 3-wire, U.L.-listed, 40-ampere power supply cord. If local codes do not permit grounding through the neutral, use a 4-wire power supply cord rated at 250 volts, 40-amperes.
5. Strip 1-inch of insulation from the end of each of the wires.
6. Form the bare wires into “U”-shaped hooks.
7. Insert the power supply cable through the conduit connector. Allow enough slack so that you can easily attach the power supply cord wiring to the terminal block screws, then tighten the locking ring and clamping screws on the conduit connector.
Proceed to the next page and complete the electri­cal connections according to the type of power supply cable you are using (“3-Wire Electrical Connections” or “4-Wire Electrical Connections.”).
1-6
Cooking Products Service Manual Original July, 1996
© 1996 Whirlpool Corporation
Page 1-7
4321892
3-WIRE ELECTRICAL CONNECTIONS
Use this method only if the local codes permit connecting a cabinet-grounding conductor to the neutral wire of the power supply cable.
1. Connect the neutral (white) wire to the silver terminal at the center of the terminal block with one of the brass nuts that are attached to the terminal block cover.
2. Connect wires 1 & 2 of the power supply cable to the outer screws on the terminal block with the brass nuts.
grounding link
silver terminal block screw
line 2
neutral (center wire)
line1
4-WIRE ELECTRICAL CONNECTIONS
Use this method for mobile homes. and whenever 4-wire installation is required.
1. Remove the grounding-link screw from the range, and bend the grounding link up so that it does not contact the range (see the illustra­tion below).
2. Connect the bare grounding wire from the power supply cable to the range with the grounding-link screw. Make sure that the grounding wire does not contact any other terminal.
3. Connect the neutral (white) wire to the silver terminal at the center of the terminal block with one of the brass nuts that were attached to the terminal block cover.
grounding link screw
grounding link
U.L.-listed strain relief and 40-ampere range power supply cord
3. Tighten the terminal block nuts securely with
3
a
/8" nut driver.
4. Reinstall the terminal block cover.
grounding link screw
grounding link
neutral (center) wire
line1
silver terminal block screw
green grounding wire
line 2
U.L.-listed strain relief and 40-ampere range power supply cord
4. Connect the remaining two wires to the outer terminals on the terminal block with the brass nuts.
5. Tighten the terminal block nuts securely with
3
a
/8" nut driver.
6. Reinstall the terminal block cover.
1-7
INSTALLING THE RANGE
PREPARATION
WARNING
Injury Hazard
Because of the weight and size of this range, two or more people are required to move it.
Do not use the handle for lifting.
Failure to do so can result in injury.
1. Put on safety glasses and gloves.
2. Remove the oven racks and parts package from inside the oven.
3. Remove all of the shipping materials, tape, and protective film from the range. NOTE: Do not remove the cardboard shipping base at this time.
4. Remove the storage drawer.
5. Use a leveling legs by pliers to lower the front leveling legs
3
/8" drive ratchet and lower the rear
1
/2-turn. Use channel lock
1
/2-turn.
INSTALLING THE ANTI-TIP BRACKET
WARNING
Tip Over Hazard
Connect the anti-tip bracket to the range feet.
Reconnect the anti-tip bracket, if the range is moved.
Do not push down on the open oven door.
Follow the Installation Instructions.
Do not let children climb onto the oven door.
Failure to do so can result in death, burns, or other injury.
rear leveling leg
WARNING
front leveling leg
Electrical Shock Hazard
Take special care when drilling holes in the floor or wall. Electrical wires may be located beneath the floor or behind the wall.
Locate the electrical circuits that could be af­fected by the installation of the anti-tip bracket and turn off power to these circuits.
Failure to do so can result in death or serious injury.
1-8
Cooking Products Service Manual Original July, 1996
© 1996 Whirlpool Corporation
Page 1-9
4321892
Contact a qualified floor covering installer for the best procedure for drilling mounting holes through the floor covering.
1. Locate the anti-tip bracket hardware and the template that were supplied with the range.
NOTE: The anti-tip bracket can be installed to secure either the right or the left rear leg of the range.
2. Detemine the location for the anti-tip bracket, then place the bracket template on the floor at the left or right rear cabinet leg position so that the top edge is against the rear wall molding, or cabinet, and tape the template in place. NOTE: If the countertop is not flush with the cabinet opening edge, align the template to allow for the overhang.
TEMPLATE
LOCATIONS
3. Use a pencil and mark the hole locations for the anti-tip bracket, and then remove the template.
4. Secure the bracket to a solid floor as follows:
a)
Wood floor:
Drill 1/8" (0.3 cm) diameter
holes at the two hole locations you marked.
b)
Concrete or ceramic floor:
Drill 3/16" (0.5 cm) diameter holes at each mounting hole location, then tap the plastic anchors (sup­plied with range) into the two holes.
5. Mount the anti-tip bracket to the floor at the two holes with the two screws that were pro­vided with the range.
1-9
LEVELING THE RANGE
IMPORTANT: When moving the range, slide it onto a piece of cardboard (use a section of the shipping carton for this purpose), to prevent dam­aging the floor covering.
1. If not already done, connect the range’s power supply cord to an appropriate AC supply, then carefully slide the range into position until it is approximately 2 the shipping base cardboard from under the range. As you push the range into place, make sure that the rear foot engages in the anti-tip bracket. Make sure that the range is secure in the bracket by pulling forward on the top of the range.
"
from the rear wall. Remove
For proper baking results, the range must be level. The height of the range must also be adjusted to the height of the counter. To do this, use the following steps.
2. Install an oven rack in the lower track and place a spirit level on the rack.
3. Use an adjustable wrench, and turn the leg levelers in the direction necessary to level the range from side-to-side and from front-to­back. The range should rest flat on the floor.
4. Reinstall the storage drawer in the range.
1-10
Cooking Products Service Manual Original July, 1996
© 1996 Whirlpool Corporation
CHECKING THE OPERATION
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Page 1-11
THE COOKTOP ELEMENTS
To check the operation of the cooktop elements on the range, perform the following steps.
1. Push and turn each cooktop element control knob to the HI position. The element indicator light should turn on, and the cooktop elements should heat up and begin to glow after several minutes.
2. Turn the cooktop element knobs to OFF.
THE BAKE & BROIL ELEMENTS
NOTE: Depending on the model, the oven bake and broil elements can be controlled by one or two control knobs, or by one of two types of electronic controls. Refer to the section that applies to the oven you are using.
One Control Knob
If your range has one oven temperature control knob, perform the following procedure to operate the bake and broil elements.
1. Set the oven temperature control knob to 350˚F, and the following events should occur:
• The Oven On and Oven Heating indicators
will light and the bake element will glow red after several minutes.
• The broil element will become hot but will
not glow red.
• When the oven has preheated to 350˚F, the
Oven Heating indicator light will turn off.
OVEN ON
OVEN HEATING
2. Turn the oven temperature control knob to the BROIL position, and the following events should occur:
• The Oven On and Oven Heating indicators
will light and the broil element will glow red after several minutes.
3. Turn the control knob to the OFF position.
1-11
Two Control Knobs
Electronic Control Without Timer
If the range has an oven selector knob and a temperature control knob, perform the following procedure to operate the bake and broil elements.
1. Set the oven selector knob to BAKE, and the oven temperature control knob to 350˚F. The following events should occur:
• The indicator light will turn on and the bot-
tom (bake) element will glow red after sev­eral minutes.
• The upper element will become hot but will
not glow red.
• When the oven has preheated to 350˚F, the
oven indicator light will turn off.
OFF
BROIL BAKE
If your oven has an electronic control without a timer, perform the following procedure to operate the bake and broil elements.
1. Press the BAKE keypad, and the following events will occur:
• The BAKE indicator will light.
• 350°F will appear in the display.
• The START ? indicator will begin to flash
after 5-seconds.
2. Press the START/ENTER keypad, and the following events will occur:
• The HEAT and ON indicators will light.
• The display will show the automatic count-
down time (6-minutes) needed to preheat the oven for selected temperature.
• The bottom element will glow red after sev-
eral minutes.
• The upper element will become hot, but not
glow red.
• The oven is preheated when the HEAT
indicator light goes off, you hear a 1-second tone, and the countdown changes to 350.
3. Press the OFF/CANCEL keypad.
2. Turn the oven selector and temperature con­trol knobs to the BROIL position, and the following events should occur:
• The indicator light will turn on.
• The upper element will glow red after sev-
eral minutes.
3. Turn the oven selector and temperature con­trol knobs to the OFF position.
4. Press the CUSTOM BROIL keypad, and the following events will occur:
• 500°F will appear in the display.
• The BROIL indicator will light.
• The START ? indicator will begin to flash
after 5-seconds.
5. Press the START/ENTER keypad, and the following events will occur:
• The HEAT and ON indicators will light.
• The upper element will glow red after sev-
eral minutes.
6. Press the OFF/CANCEL keypad.
1-12
Cooking Products Service Manual Original July, 1996
© 1996 Whirlpool Corporation
Page 1-13
4321892
Electronic Control With Timer
If your oven has an electronic control with a timer, perform the following procedure to operate the bake and broil elements.
1. Press the BAKE keypad, and the following events will occur:
• The BAKE indicator will light.
• 350˚F will appear in the display.
• The START? indicator will begin to flash
after 5-seconds (lower control only).
2. Press the START/ENTER keypad, and the following events will occur:
• PrE, and 4:15 will appear in the display.
• The HEAT and ON indicators will light.
• The bottom e!ement will glow red after sev-
eral minutes.
• The upper element should become hot but not glow red.
• The oven is preheated when the time in the display counts down to 0:00, you hear a 1­second tone, and PrE changes to 350˚F.
3. Press the OFF/CANCEL keypad.
4. Press the CUSTOM BROIL keypad, and the following events will occur:
• 500˚F will appear in the display.
• The BROIL indicator will light.
• The START? indicator will begin to flash
after 5-seconds (lower control only).
5. Press the START/ENTER keypad, and the following events will occur:
• The HEAT and ON indicators will light.
• The upper element will glow red after several
minutes.
6. Press the “OFF/CANCEL” keypad.
BAKE
BAKE
CUSTOM
BROIL
CUSTOM
BROIL
O
F
BAKE BROIL
O
C
F
ON
START
88 88
TIMER
TIMER COOK
SET
TIMER
OFF
STOP TIME
DELAY
START
TIME
CLOCK LIGHT
88 88
ON
COOK
TIME
888
HEAT BAKE BROIL TIMER
TEMP
888
HEAT DELAY TIMED
TEMP
STOP
TIME
HR MIN
TIMER
TIMER
SET
HR MIN
OFF
START
ENTER
5 SEC
CLOCK LIGHT
START
ENTER
5 SEC
OFF
CANCEL
OFF
CANCEL
1-13
REMOVING/REINSTALLING THE OVEN DOOR
To remove the oven door:
1. Open the door approximately half way and install a nail or screw into the hinge hangers on each side of the door. Do not remove
them while the door is removed from the range.
insert nail or screw here
range
oven door
hinge hanger
2. Close the oven door as far as the nails or screws will allow.
3. Grasp the sides and lift the door until it stops, then rotate the door toward the floor, and pull it toward you. IMPORTANT: Do not use the
door handle to lift the door.
To reinstall the oven door:
1. Grasp the sides of the door with your fingers on the front of the door and your thumbs on the inside surface.
2. Rest the bottom of the hinge hanger on the bottom of the slot in the range.
3. Position the door with the hinge hanger slots almost parallel to the front frame.
4. Push up and in until the hinge hanger slots become fastened to the range, then lower the door, and rotate it slightly from the front to the back until the slots are fully fastened. The hinge hanger will be close to the bottom of the front frame slot.
remove screw or nail
range
oven door
LIFT
ROTATE
range
hinge hanger
hinge hanger flat
front frame slot bottom
5. Pull the door open about half way and remove the nails or screws.
6. Close the door.
1-14
THEORY OF OPERATION
THE OVEN CONTROL
When the range is plugged in, line voltage is applied to the electronic oven control. The voltage travels through the low voltage trans-
O
F
ON
HEAT BAKE BROIL TIMER
former to the neutral side of the line, and turns the oven control on. “PF” is displayed on the control display.
PF
Cooking Products Service Manual Original July, 1996 4321892
© 1996 Whirlpool Corporation
Page 2-1
BAKE
L1
BK
CUSTOM
BROIL
DOOR
SW.
OVEN TEMP
SENSOR
TEMP
TIMER
CLOCK LIGHT
SET
TIMER
OFF
HR MIN
START
ENTER
5 SEC
OFF
CANCEL
N
L2
GND
R
OVEN CONTROL
P4-3 P4-1
R
TRANSFORMER
Y
P3-3
Y
P3-4
V
P3-6
P4-4
BK
W
OVEN LIGHT
W
W
V
BK
BK
G
GND
P3-7
P2-2
P2-3 OR P6
P3-5
BROIL RELAY
BAKE RELAY
P2-1
P2-4
2-1
BU
R
BROIL ELEMENT
3400W
BAKE ELEMENT
2400W
BU
THERMAL FUSE
RR
THE BAKE FUNCTION
Refer to the illustrations on the next page.
When the unit is plugged in and line voltage is applied to the electronic oven control, the following keyboard actions are used to set the BAKE function:
The clock is set to the time-of-day.
The BAKE keypad is selected.
The BAKE temperature is selected.
When the preceding events occur, the BAKE relay energizes, and its contacts close. This provides an electrical circuit through the BAKE element and the thermal fuse to the neutral side of the line*.
As electrical current flows through the BAKE element, it heats up. The temperature in the oven is regulated by the temperature sensor. If the temperature at the back of the oven exceeds 360˚F, the thermal fuse will open, and terminate the BAKE function.
The BROIL relay will also close to provide top heat during the BAKE cycle. The BROIL relay will cycle on approximately 20% of the bake operation time.
To preheat the oven before a BAKE cycle, the BAKE relay is closed for 100% of the preheat time, and the BROIL relay closes for approxi­mately 40% of the preheat time.
2-2
Cooking Products Service Manual Original July, 1996 4321892
© 1996 Whirlpool Corporation
O
F
BAKE TEMPERATURE TIME OF DAY
350
HEAT BAKE BROIL TIMER
ON
10 30
Page 2-3
L1
BK
BAKE
DOOR
SW.
OVEN TEMP
SENSOR
CUSTOM
BROIL
V
TEMP
OVEN CONTROL
P4-3 P4-1
R
TRANSFORMER
Y
P3-3
Y
P3-4
P3-6
TIMER
CLOCK LIGHT
SET
TIMER
OFF
N
GND
W
P4-4
BK
HR MIN
OVEN LIGHT
W
START
ENTER
5 SEC
OFF
CANCEL
L2
R
W
V
BK
BK
G
GND
Oven Control On
Broil Circuit (On approximately 20%)
Bake Circuit
P3-7
P2-2
P2-3 OR P6
P3-5
BROIL RELAY
BAKE RELAY
P2-1
P2-4
2-3
BROIL ELEMENT
BU
3400W
BAKE ELEMENT
RRR
2400W
BU
THERMAL FUSE
THE BROIL FUNCTION
Refer to the illustrations on the next page.
When the unit is plugged in and line voltage is applied to the electronic oven control, the following keyboard actions are used to set the BROIL function:
The clock is set to the time-of-day.
The CUSTOM BROIL keypad is se-
lected.
Close the oven door.
When the preceding events occur, the BROIL relay energizes, and its contacts close. This provides an electrical circuit through the BROIL element and the thermal fuse to the neutral side of the line.
2-4
Cooking Products Service Manual Original July, 1996 4321892
© 1996 Whirlpool Corporation
Page 2-5
BROIL TEMPERATURE
BAKE
L1
BK
CUSTOM
BROIL
O
F
HI
HEAT BAKE BROIL TIMER
TEMP
ON
10 30
CLOCK LIGHT
GND
OVEN CONTROL
P4-3 P4-1
R
TRANSFORMER
TIMER
SET
TIMER
OFF
W
TIME OF DAY
HR MIN
N
OVEN LIGHT
START
ENTER
5 SEC
R
OFF
CANCEL
L2
W
DOOR
SW.
OVEN TEMP
SENSOR
BK
BK
V
V
G
GND
Oven Control On
Broil Circuit
P4-4
P2-1
P2-4
BK
BROIL ELEMENT
BU
BAKE ELEMENT
RRR
BU
3400W
2400W
Y
P3-3
Y
P3-4
P3-6
P3-7
P2-2
BROIL RELAY
P2-3 OR P6
P3-5
BAKE RELAY
W
THERMAL FUSE
2-5
— NOTES —
2-6
COMPONENT ACCESS
COMPONENT LOCATIONS
This section of the manual instructs you on how to service the individual components inside the stan-
SURFACE ELEMENT CONTROL
OVEN TEMP SENSOR* THERMO-BULB**
SURFACE ELEMENT (CERAN GLASS MAINTOP)
BROIL ELEMENT
OPEN COIL ELEMENT
Cooking Products Service Manual Original July, 1996 4321892
© 1996 Whirlpool Corporation
Page 3-1
dard electric range. The components and their locations are shown below.
ELECTRONIC OVEN CONTROL OR MECHANICAL OVEN THERMOSTAT
MANUAL OVEN LIGHT SWITCH (SOME MODELS)
HOT SURFACE INDICATOR (CERAN GLASS MAINTOP)
* Electronic Oven Control
** Mechanical Thermostat
OVEN LIGHT
AUTOMATIC OVEN LIGHT SWITCH
BAKE ELEMENT
3-1
REMOVING THE OPEN COIL MAINTOP
WARNING
Electrical Shock Hazard
Disconnect from electrical supply before servic­ing unit.
Failure to do so could result in death or electrical shock.
5. Remove the screws from the element con­nector blocks and lay the blocks on the burner box.
CONNECTOR BLOCK
SCREW
CAUTION: When you work on the electric range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
1. Turn off the electrical supply to the range.
2. Make sure that the coil elements are cool before you handle them.
3. Push and lift the coil elements and unplug them from the connector blocks, then remove them from the maintop.
6. Lift the maintop and remove the ends of the support rods from the sides of the body. Be careful not to scratch the body sides.
RAISE MAINTOP
4. Remove the drip pans from the maintop.
3-2
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