Whirlpool ADP 963 WHM, ADP 962 WHM Service Manual

SERVICE
Whirlpool Europe Customer Services
Model ADP 962/3 WHM Version 8542 962 10410 Page
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Text/Legend 11 - 17
Family Global B6
Service Manual
Dishwasher ADP 962/3 WHM
ADP 962/3 WHM
This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations. Date: 29.06.1999 Subject to modification Document-No.: 4812 718 14566
SERVICE
29.06.1999 / Page 2 ADP 962/3 WHM Whirlpool Europe Doc. No: 4812 718 14566 8542 962 10410 Customer Service
Technical data
Dimension
Height 85.0 cm Width 59.7 cm Depth 55.5 cm Weight 52.7 kg
Decor plate
Thickness max. 4 mm Width 583 mm Height 595 mm Weight max. 1,8 kg
Electronic boards
Service boards see spare part list Serial boards UB 4619 720 78931 DB 4619 720 78871 CB 096621 Dataset 096611
Succession of programs
Programs see program diagram Succession 1-3-4b-5b-6b-7
Alarms
Refill salt Refill rinse aid
Options
Zone washing Delay function
Program information
Start indicator Pre wash Main wash Drying End
Volume (normal program)
Water Volume Level
Regeneration 0.3 l 15 mm Back rinse 3x 1.0 l 68 mm Prewash 4.8 l 122 mm Prewash/Zone washing 4.0 l 120 mm Main wash 4.5 l 121 mm Main wash/Zone washing 3.5 l 117 mm Intermediate rinse 1 4.0 l 120 mm Intermediate rinse 1/ Zone washing 3.5 l 117 mm Intermediate rinse 2 4.0 l 120 mm Intermediate rinse 2/ Zone washing 3.5 l 117 mm Clear rinse 4.0 l 120 mm Clear rinse/Zone washing 3.5 l 117 mm Safety / overflow 8.5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level.
Detergent max.
Pre-wash 10 cm Main-wash 45 cm Rinse aid 125 cm 6 Dosage steps 1 - 6 ml
Water softener
Saltcontainer 2 kg Resin container 900 cm Regeneration dosage 300 cm
Water pressure
Inlet pressure 0.3-10 bar Spray pump pressure 0.4 bar
Rotations
Spray pump motor 2800 RPM Drain pump motor 3000 RPM Spray arm lower 20 - 40 RPM Spray arm upper 25 - 35 RPM Ceiling rotor 45 - 65 RPM
SERVICE
Whirlpool Europe ADP 962/3 WHM 29.06.1999 / Page 3 Customer Service 8542 962 10410 Doc. No: 4812 718 14566
Technical data
Flow rates / Inlet volume
Flow meter (at 0.3 bar = quantity 1.1 l/min) 208 lmp/l Spray pump ~ 70 l/min Drain pump 16 l/min Pump height max. 1.1 m Inlet valve 4.5 l/min Valve for Zone washing 30 l/min Spray arm lower 33 l/min Sprayarm upper 27 l/min Ceiling rotor 10 l/min
Electrical data
Base data
Voltage 220/230 V Frequency 50 Hz Total power 2.0-2.2 kW Fuse 10 A
Motor
Spray pump motor
Voltage 220/230 V Power consumption 160 W HI 81 HA 44 Capacitor 4 F
Drain pump motor
Voltage 220/240 V Power consumption 30 W Resistance 146
Heating
1 Element system
Voltage 220/230 V Power consumption 1.87/2.04 kW Resistance 24.5 Heating speed ~ 2.0 ˚C/min Temperature on surface ~ 115 ˚C Safety thermostat self reset 85 ˚C
Potentiometer
Points of measurement:
1 (black) to 2 (middle) Position 0 0.0 k Position 1 0.5 k Position 2 1.0 k Position 3 1.4 k Position 4 1.8 k Position 5 2.3 k Position 6 2.6 k
Water valves
Double valve at inlet hose
Voltage 220/240 V Frequency 50/60 Hz Resistance 2 k
Regenerating valve
Voltage 220/240 V Frequency 50/60 Hz Resistance 3.13 k
Valve for zone washing
Voltage 220-240 V Frequency 50/60 Hz Resistance 4 k
Coil of dispenser
Voltage 220/240 V Frequency 50/60 Hz Resistance 1.5 k
Reedcontact
flow meter salt control rinse aid control
NTC
15 ˚C 75 k 20 ˚C 62 k 30 ˚C 43 k 40 ˚C 28 k 50 ˚C 19 k 60 ˚C 13 k 70 ˚C 9 k 80 ˚C 6 k 85 ˚C 5 k
SERVICE
29.06.1999 / Page 4 ADP 962/3 WHM Whirlpool Europe Doc. No: 4812 718 14566 8542 962 10410 Customer Service
Technical data
Regeneration
Volume 300 cm Position 0
after wash cycles 10 water hardness 0-5 ˚dh
0-0.9 mmol/l
0-9 ˚Fh Position 1 after wash cycles 8 water hardness 6-10 ˚dh
1-1.8 mmol/l
10-18 ˚Fh Position 2 after wash cycles 6 water hardness 11-15 ˚dh
1.9-2.7 mmol/l
19-27 ˚Fh Position 3 after wash cycles 4 water hardness 16-21 ˚dh
2.8-3.7 mmol/l
28.37 ˚Fh Position 4 after wash cycles 3 water hardness 22-28 ˚dh
3.8-5.0 mmol/l
38-50 ˚Fh Position 5 after wash cycles 2 water hardness 29-35 ˚dh
5.1-6.3 mmol/l
51-63 ˚Fh Position 6 after wash cycles 1 water hardness 36-60 ˚dh
6.4-10.7 mmol/l
64-107 ˚Fh Salt consumption for regeneration 77 g
Number of cycles with 2 kg salt 26
SERVICE
Whirlpool Europe ADP962/3WHM 29.06.1999 / Page 5 Customer Service 8542 962 10410 Doc. No: 4812 718 14566
Spare part list
Model ADP 962/3 WHM Service No. 854296210410 Version 854296210410
Pos. No. 12NC Code Description
003 0 4812 440 19382 Traverse to 99/27 003 0 4812 440 19594 Traverse from 99/27 004 0 4812 440 18952 Drip tray assy 004 1 4812 401 18402 Holder 011 0 4812 505 18357 Foot short
022 0 4812 440 18951 Side panel left 022 1 4812 440 18949 Side panel right 022 2 4812 440 18953 Spacer 024 0 4812 440 19463 Panel, rear 030 0 4812 310 18428 Table top AMH4000WH
034 0 4812 404 78237 Spacer 034 1 4812 404 78242 Fastener table top 040 1 4812 417 18774 Hinge left 040 2 4812 417 18773 Hinge right 040 3 4812 417 18784 Protector f.door (set)
044 0 4812 492 38358 Spring f.door 044 1 4812 492 38364 Spring f.cap 047 0 4812 404 48591 Brake f.door 047 1 4812 401 18397 Band,brake 047 2 4812 404 68023 Hook
053 0 4812 440 88887 Plinth WH 053 4 4812 440 88891 Plinth rounded WH 103 0 4812 440 18956 Door outer WH 120 0 4812 440 19456 Door,inner 120 1 4812 440 18969 Batten
130 0 4812 417 58361 Tilt lock 131 0 4812 401 18416 Hook lock 175 0 4812 310 18295 Trim,ornamental left WH 175 1 4812 310 18294 Trim,ornamental right WH 175 2 4812 310 18296 Trim,ornamental lower WH
191 0 4812 466 68564 Gasket door 192 0 4812 466 68467 Gasket, door lower 241 0 4812 458 18914 Basket upper straight 241 1 4812 458 18324 Holder cups right white 241 2 4812 535 78036 Bearing
241 3 4812 528 88068 Wheel,basket upper (set) 241 4 4812 458 18288 Cutlerycompart. WH 241 5 4812 458 18921 Holder cutlery basket 241 6 4812 458 18333 Holder glasses 241 7 4812 404 48639 Hoop
241 8 4812 466 68553 Spacer cap set 242 0 4812 458 18923 Basket lower cpl. 242 1 4812 528 88069 Wheel,basket lower 242 2 4812 458 18262 Plate,support f.basket lower 242 3 4812 458 18275 Plate,support f.basket lower
242 4 4812 466 48059 Fixation 243 0 4812 458 18272 Basket cutlery 243 4 4812 458 18317 Bracket 261 0 4819 462 38271 Rail telescope, inner 261 1 4819 404 48819 Cap rail
261 2 4812 462 78995 Cap rail ahead 263 0 4819 520 18013 Ball cage cpl. 263 1 4812 520 48001 Ball Niro 8 D 265 0 4812 404 48637 Basket adjustm. cpl. 265 2 4812 404 48638 Grip basket adjustment
Pos. No. 12NC Code Description
301 0 4812 453 70053 Control panel WH 303 1 4812 460 38055 Plate,handle WH 305 0 4812 440 18964 Batten WH 322 0 4812 453 70354 Insert panel WH 322 1 4812 440 19468 Sticker Multizone blue
331 0 4812 413 58929 Knob program cpl. WH 332 0 4812 410 28564 Push button cap WH 350 0 4819 310 39832 Display board (DB) 400 0 4812 361 58126 Motor + spraypump cpl. 405 0 4812 360 18371 Spray pump
405 1 4819 515 28158 Gasket 420 0 4812 121 18132 Capacitor 421 0 4812 121 18161 Interf.filter 430 0 4812 360 18357 Pump,draining 430 1 4812 466 68506 Shaft seal
450 0 4812 259 28684 Heating element 480 0 4812 321 28386 Cable harness set 480 1 4812 321 28371 Cable 480 2 4812 321 28383 Cable 6poles 480 3 4812 401 18418 Protector f.wiring
490 0 4819 321 18136 Cable,mains 2m 490 1 4812 321 28367 Strain relief 521 0 4812 214 78236 Control board (CB) 531 0 4812 273 18055 Switch waterhardness 531 1 4812 273 18056 Wheel,fingertip
571 3 4812 281 28363 Valve f.zone-washing 575 0 4812 281 28361 Regen.valve 583 0 4812 271 28355 Switch diaphragm 616 0 4812 281 18047 Contact,reed salt 616 1 4812 271 58161 Contact,reed rinsing agent
620 0 4812 218 38057 User board (UB) 623 0 4812 271 38356 Microswitch 633 0 4812 271 38355 Microswitch door 680 0 4812 418 68155 Combidosage 680 1 4812 466 68495 Gasket
681 1 4812 466 68497 Gasket 681 2 4812 440 18975 Flap 682 0 4812 466 68496 Gasket 691 0 4812 282 68012 Feeler NTC 700 0 4812 530 28804 Hose, inlet aqua stop 4,2m
700 0 4812 530 28848 Hose, inlet aqua stop 2m 700 1 4812 480 48019 Sieve 700 2 4812 520 58002 Gasket set 701 1 4812 310 18153 Yoke clamp set 710 0 4812 418 68151 Monoblock
710 2 4819 310 38536 Threaded ring 710 3 4819 466 69562 Gasket set 714 0 4812 462 78993 Threaded cap 714 2 4812 440 18963 Cabinet non-return flap 716 0 4812 418 68147 Reg.dosage
716 1 4812 466 68475 Gasket 716 2 4812 462 78994 Cover 721 1 4812 360 68061 Spray arm lower. cpl. 721 2 4812 466 68491 Gasket 25x2,3B 721 3 4812 466 68558 Gasket 30x3,0
SERVICE
29.06.1999 / Page 6 ADP962/3WHM Whirlpool Europe Doc. No: 4812 718 14566 8542 962 10410 Customer Service
Spare part list
Model ADP 962/3 WHM Service No. 854296210410 Version 854296210410
Pos. No. 12NC Code Description
721 4 4812 440 19455 Flange 722 0 4812 360 68044 Spray arm upper 722 2 4812 360 68056 Hub upper straight cpl. 723 0 4812 360 68049 Spray arm ceiling 723 1 4812 466 68483 Gasket
723 2 4812 404 48597 Clip,fix spray arm 723 3 4812 505 18362 Screwed joint 726 0 4812 530 28786 Tube 726 1 4812 530 28787 Tube 726 2 4812 505 18358 Nut
726 3 4812 466 68512 Gasket 726 4 4812 462 79633 Centering 743 0 4812 511 48171 Capacitor 743 1 4812 530 28102 Hose, inlet 743 3 4812 505 18364 Nut
743 4 4812 530 28807 Hose 9x1,5x270+10 743 7 4812 466 68514 Gasket 751 0 4812 418 18205 Water collector 751 1 4812 418 18203 Water guide 751 2 4812 440 19454 Fastener frame
755 0 4812 530 28849 Bend 755 2 4812 530 48148 Tray,leak 756 0 4812 360 58099 Floater 761 0 4812 480 58082 Sieve fine 761 2 4812 418 18204 Cover sieve
762 0 4812 480 58084 Microfilter 763 0 4812 480 58083 Sieve coarse 781 0 4812 530 28737 Hose,draining 781 1 4819 530 28286 Sleeve hose 781 2 4819 492 68405 Clip f.non-return valve
781 3 4812 281 28364 Flap non-return 783 1 4812 530 28806 Hose connection 783 5 4812 530 28851 Distributor 783 6 4812 530 28796 Hose 10x3x180+10 791 0 4812 532 68067 Gasket
791 2 4812 530 58093 Gasket 791 4 4812 466 68503 Gasket 791 5 4812 466 68504 Gasket 794 1 4819 530 58032 Gasket 20x2,5 901 0 4822 401 10492 Clamp,hose 14-24 mm
901 1 4812 401 18424 Strap 050,0 901 2 4812 401 18157 Strap 32-50/9 C61 901 4 4812 401 18426 Strap 025,6 901 5 4812 401 48573 Strap 028,6 901 6 4812 401 48574 Strap 038,1
901 7 4812 401 18427 Strap 031,6 904 2 4812 462 79635 Cover WH 3,5x5 904 3 4812 462 79636 Cover WH 3,5x4 910 0 4812 502 18384 Screw 4x35-H 910 1 4812 502 18394 Screw 3,5x14-H
910 2 4812 502 18363 Screw 4,0x12-H 910 3 4812 502 18389 Screw NIRO A2 910 4 4812 502 18386 Screw 3,5x8-TORX T15 910 5 4812 502 18393 Screw 3,5x9-1 Tx15 910 7 4812 502 18397 Screw INOX A2 M 5X12
Pos. No. 12NC Code Description
911 0 4812 502 38134 Screw decor ST3,5x9,5-C-H 964 0 4812 466 68536 Gasket housing ri/le 964 1 4812 466 68469 Gasket housing upper 993 0 4819 530 29028 Bow 993 5 4822 532 80216 Funnel salt
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