Westinghouse WH5500, WH6000S, WH7500E, WH3250C, WH6500E Owner's Manual

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4 (1)
Westinghouse WH5500, WH6000S, WH7500E, WH3250C, WH6500E Owner's Manual

California

California

Proposition 65 Warning

Proposition 65 Warning

The engine exhaust from this product

Certain components in this product and its

contains chemicals known to the state of

related accessories contain chemicals

California to cause cancer, birth defects

known to the state of California to cause

or other reproductive harm.

cancer, birth defects or other reproductive

 

harm. Wash hands after handling.

DISCLAIMERS:

All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only.

Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specifications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice.

ALL RIGHTS RESERVED:

No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the written permission of Westpro Power Systems, LLC.

2

CONGRATULATIONS ON OWNING A WESTINGHOUSE GENERATOR

! DANGER

This manual contains important instructions for operating this generator. For your safety and

!the safety of others, be sure to read this manual thoroughly before operating the generator. Failure to properly follow all instructions and precautions can cause you and others to be seriously hurt or killed.

For Your Records:

Date of Purchase:

 

Generator Model Number:

Purchased from Store/Dealer:

 

 

Generator Serial Number:

Purchase Receipt: (retain your purchase receipt to ensure trouble-free warranty coverage)

Product Registration

To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either:

1.Filling in the product registration form below and mailing to: Product Registration

Westpro Power Systems, LLC

W237 N2889 Woodgate Road, Unit B Pewaukee, WI 53072

2.Registering your product online at www.westpropower.com

To register your generator you will need to locate the following information:

Model Number Serial Number

Product Registration Form

 

 

 

PERSONAL INFORMATION

GENERATOR INFORMATION

First Name:

 

Model Number:

 

Last Name:

 

Serial Number:

 

Street Address:

 

Date Purchased:

 

Street Address:

 

Purchased From:

 

City, State, ZIP:

 

 

 

 

 

 

Country:

 

 

 

 

 

 

Phone Number:

 

 

 

 

 

 

E-Mail:

 

 

 

 

 

 

MODEL NUMBER REFERENCE

EPA (49 States)

WH3250

WH4500

WH5500

WH6000

WH6000S

WH6500E

WH7000

WH7000E

WH7500E

EPA (49 States) and CARB (50 States)

WH3250

WH5500

WH7000E

WH7500E

CSA (Canada)

WHC6500

WHC6000S

WHC6500E

WHC7000EGC

Suffix:

E – Electric Start

S – Storm Unit

C – CARB Unit

GC – Generator Cord

Prefix:

WHC – CSA Certified

4

TABLE OF CONTENTS

CONGRATULATIONS ON OWNING A WESTINGHOUSE GENERATOR..........................................................

3

For Your Records:..........................................................................................................................................

3

Product Registration......................................................................................................................................

3

Product Registration Form............................................................................................................................

3

MODEL NUMBER REFERENCE..............................................................................................................................

4

SAFETY.....................................................................................................................................................................

7

SAFETY DEFINITIONS.......................................................................................................................................

7

SAFETY SYMBOL DEFINITIONS.......................................................................................................................

7

GENERAL SAFETY RULES................................................................................................................................

8

SAFETY LABELS AND DECALS......................................................................................................................

10

UNPACKING............................................................................................................................................................

12

UNPACKING THE GENERATOR.......................................................................................................................

12

WHEEL KIT ACCESSORIES BOX....................................................................................................................

12

Components:...............................................................................................................................................

12

ASSEMBLY..............................................................................................................................................................

13

ASSEMBLY........................................................................................................................................................

13

INSTALLING THE BATTERY (ELECTRIC START GENERATORS ONLY)........................................................

15

FEATURES..............................................................................................................................................................

16

GENERAL GENERATOR FEATURES...............................................................................................................

16

CONTROL PANEL FEATURES.........................................................................................................................

18

OPERATION............................................................................................................................................................

19

BEFORE STARTING THE GENERATOR..........................................................................................................

19

POWER CORD..................................................................................................................................................

20

Using Extension Cords................................................................................................................................

20

Using Westinghouse Power Cord................................................................................................................

21

TRANSFER SWITCH CONNECTIONS.............................................................................................................

21

ADDING / CHECKING ENGINE FLUIDS AND FUEL.......................................................................................

22

Checking and / or Adding Engine Oil..........................................................................................................

22

Adding Gasoline to the Fuel Tank...............................................................................................................

22

STARTING THE GENERATOR..........................................................................................................................

23

Manually Starting a Generator ...................................................................................................................

23

Starting an Electric Start Generator............................................................................................................

25

STOPPING THE GENERATOR.........................................................................................................................

26

Normal Operation........................................................................................................................................

26

During an Emergency.................................................................................................................................

26

MAINTENANCE.......................................................................................................................................................

27

MAINTENANCE................................................................................................................................................

27

Maintenance Schedule................................................................................................................................

27

ENGINE OIL MAINTENANCE...........................................................................................................................

28

Engine Oil Specification..............................................................................................................................

28

Checking Engine Oil....................................................................................................................................

28

Adding Engine Oil.......................................................................................................................................

29

Changing Engine Oil...................................................................................................................................

29

AIR FILTER MAINTENANCE.............................................................................................................................

29

Cleaning the Air Filter..................................................................................................................................

29

SPARK PLUG MAINTENANCE.........................................................................................................................

32

BATTERY SERVICE..........................................................................................................................................

33

Battery Replacement...................................................................................................................................

33

CLEANING THE SPARK ARRESTOR...............................................................................................................

34

CLEANING THE GENERATOR.........................................................................................................................

35

STORAGE.........................................................................................................................................................

36

TROUBLESHOOTING.............................................................................................................................................

37

TROUBLESHOOTING.......................................................................................................................................

37

WARRANTY............................................................................................................................................................

39

WESTPRO POWER SYSTEMS “THREE YEAR” LIMITED WARRANTY..........................................................

39

WESTPRO’S RESPONSIBILITY................................................................................................................

39

OWNER’S RESPONSIBILITY.....................................................................................................................

39

 

5

TABLE OF CONTENTS

 

PRODUCT WARRANTY APPLICATIONS AND PRODUCT WARRANTY PERIODS.................................

39

CONSUMER APPLICATION................................................................................................................

39

COMMERCIAL APPLICATION.............................................................................................................

39

NON-WARRANTABLE APPLICATIONS...............................................................................................

40

EXCLUSIONS.......................................................................................................................................

40

DISCLAIMER OF IMPLIED WARRANTIES................................................................................................

40

6

SAFETY

SAFETY DEFINITIONS

The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment.

This safety alert symbol appears

!with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alert symbol.

! DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

! WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

! CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a situation which can cause damage to the generator, personal property and/or the environment, or cause the equipment to operate improperly.

NNOTE Indicates a procedure, practice or condition that should be followed in order for the generator to function in the manner intended.

SAFETY SYMBOL

DEFINITIONS

Symbol

Description

!Safety Alert Symbol

Asphyxiation Hazard

Burn Hazard

Burst/Pressure Hazard

Don’t leave tools in the area

Electrical Shock Hazard

Explosion Hazard

Fire Hazard

Lifting Hazard

Pinch-Point Hazard

Read Manufacturer’s Instructions

Read Safety Messages Before

Proceeding

Wear Personal Protective Equipment (PPE)

7

SAFETY

GENERAL SAFETY RULES

! DANGER

Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.

Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.

! WARNING

Voltage produced by the generator could result in death or serious injury.

Never operate the generator in rain or a floodplain unless proper

precautions are taken to avoid being subject to rain or a flood.

Never use worn or damaged extension cords.

Always have a licensed electrician connect the generator to the utility circuit.

Never touch an operating generator if the generator is wet or if you have wet hands.

Never operate the generator in highly conductive areas such as around metal decking or steel works.

Always use grounded extension cords. Always use three-wire or double-insulated power tools.

Never touch live terminals or bare wires while the generator is operating.

Be sure the generator is properly grounded before operating.

8

! WARNING

Gasoline and gasoline vapors are extremely flammable and explosive under certain conditions.

Always refuel the generator outdoors, in a well-ventilated area.

Never remove the fuel cap with the engine running.

Never refuel the generator while the engine is running. Always turn

engine off and allow the generator to cool before refueling.

Only fill fuel tank with gasoline.

Keep sparks, open flames or other form of ignition (such as match, cigarette, static electric source) away when refueling.

Never overfill the fuel tank. Leave room for fuel to expand. Overfilling the fuel tank can result in a sudden overflow of gasoline and result in spilled gasoline coming in contact with HOT surfaces. Spilled fuel can ignite. If fuel is spilled on

the generator, wipe up any spills immediately. Dispose of rag properly. Allow area of spilled fuel to dry before operating the generator.

Wear eye protection while refueling.

Never use gasoline as a cleaning agent.

Store any containers containing gasoline in a well-ventilated area, away from any combustibles or source of ignition.

Check for fuel leaks after refueling. Never operate the engine if a fuel leak is discovered.

SAFETY

! WARNING

Never operate the generator if powered items overheat, electrical output drops, there is sparking, flames or smoke coming from the generator, or if the receptacles are damaged.

!

Never use the generator to power

medical support equipment.

 

Always remove any tools or other service equipment used during maintenance from the generator before operating.

NOTICE

Never modify the generator.

Never operate the generator if it vibrates at high levels, if engine speed changes greatly or if the engine misfires often.

Always disconnect tools or appliances from the generator before starting.

9

SAFETY

SAFETY LABELS AND DECALS

2

3

4

1

5

 

1

2

 

 

3

4

5

 

Figure 1

10

SAFETY

2

1

5

3

4

1

2

 

3

4

5

 

Figure 2

11

UNPACKING

UNPACKING THE

GENERATOR

! CAUTION

Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm.

!

Avoid cutting on or near staples to

prevent personal injury.

 

Tools required – box cutter or similar device.

1.Carefully cut the packing tape on top of the carton.

2.Fold back top flaps to reveal the manual.

3.Remove the Wheel Kit Accessories cardboard box.

4.Carefully cut two sides of the carton to remove the generator.

WHEEL KIT ACCESSORIES BOX

Open the Wheel Kit Accessories box and verify the contents against the list below. If any parts are

missing, please locate an authorized Westinghouse Generator dealer at www.westpropower.com or call 1-855-WHHELP1 (1-855-944-3571).

Components:

Wheels (2)

One Liter Bottle of

Handles with Grips (2)

SAE 10W30 Oil (1)

Tool Bag (1)

Mounting Foot (1)

Spark Plug Socket

Oil Funnel (1)

Wrench (1)

Power Cord – if equipped

One 0.6 Liter Bottle

 

of SAE 10W30 Oil (1)

 

(WH3250 Model)

 

12

1

3

2

4

5

Figure 3 – Wheel Kit Hardware for Serial Number

1 -

Clevis Pin

 

50 x 10 mm

 

(2 used)

2 -

Flange Bolt

 

M8 x 18 mm

 

(2 used)

3 -

Wheel Axle Pin

 

16 mm x 105 mm

 

(2 used)

4 - Locking Flange

Nut M8 (2 used)

5 - Hairpin Cotter

(4 used)

ASSEMBLY

ASSEMBLY

Before assembling the generator, review Safety on page 7 and the following safety messages.

1.Place generator on a flat surface.

2.Place a piece of cardboard or other soft material to tip the generator onto, to protect the frame paint and prevent the generator from sliding. Tip the generator onto its side as shown in Figure 4 (engine should be on the bottom).

! CAUTION

Never lift the generator without assistance. The generator is heavy and lifting without assistance could result in personal injury.

Never use the handles as a lifting ! point to support the entire weight of

the generator. Only use the handles to move the generator by lifting the handles and using the wheels to move the generator.

Use caution when collapsing the handles. Hands and fingers could get caught and pinched.

NOTICE

Assembling the generator will require lifting the unit on one side. Make sure all engine oil and fuel are drained from the unit prior to assembling.

Once assembled, the wheel kit is not intended for

on-road use. The wheel kit is designed for use on this Figure 4 – Tip the Generator onto its Side generator only.

Tools required – tool bag (included).

13

ASSEMBLY

3.Install the mounting foot to the frame using M8 flange bolts and nuts.

3

2

3

1

Figure 5 – Assemble Mounting Foot to Frame

1 -

Rubber Pads

3 - M8 Flange Bolt

2 -

Mounting Foot

and Nut

 

4.Install the 16 mm x 105 mm axle pin through the axle bracket on the frame.

5.Install the hairpin cotter through the axle pin.

1

2

Figure 6 – Assemble Wheels to Frame

1 - Axle Pin

2 - Hairpin Cotter

14

6.Install the handles using the clevis pin and hairpin cotter as shown in Figure 7.

1

3

2

4

 

Figure 7 – Attaching the Handles

1 -

Clevis Pin

3 -

Hairpin Cotter

2 -

Handle

4 -

Negative Battery

 

 

 

Cable

 

 

 

ASSEMBLY

INSTALLING THE BATTERY

 

 

2

(ELECTRIC START

 

 

 

GENERATORS ONLY)

 

 

 

! WARNING

 

 

 

To avoid electric shock:

 

 

 

• ALWAYS connect the positive (+)

 

 

 

battery cable (red boot) first when

 

 

 

connecting battery cables.

 

 

 

• ALWAYS disconnect the negative (-)

 

 

 

battery cable (black boot) first when

 

1

 

disconnecting battery cables.

 

 

• NEVER connect the negative (-)

 

 

 

battery cable (black boot) to the

 

 

 

positive (+) post on the battery.

 

 

 

• NEVER connect the positive (+)

 

 

 

battery cable (red boot) to the

 

 

 

negative (-) post on the battery.

 

 

 

• NEVER touch both battery posts

 

 

 

simultaneously.

Figure 8 – Attaching the Negative (-) Battery Cable

• NEVER place a metal tool across

 

 

(Black)

both battery posts.

1 -

Positive (+)

2 - Negative (-)

• ALWAYS use insulated or non-

 

Battery Cable

Battery Cable

conducting tools when installing the

 

(Red)

(Black)

battery.

 

 

 

NNOTE The generator comes equipped with the positive battery cable (red boot) already attached.

1.Verify the positive (+) battery cable (red boot) is securely tightened to the positive (+) battery post. Make sure boot is over battery post.

2.Carefully remove the protective wrapping around the lug of the negative (-) battery cable (black boot).

3.Locate negative (-) cable attached to alternator cable, remove tie and route to the negative (-) battery post.

4.Pull back the black boot and securely attach the negative (-) battery cable (black boot) to the negative (-) battery post as shown in Figure 8.

Replace the black boot so it protects the cable lug and battery post.

15

FEATURES

GENERAL GENERATOR FEATURES

2

1

7

6

3

4

5

Figure 9

1 - Engine Control Switch: Turns the engine on and off.

2 - Fuel Cap: Close until clicking sound is heard.

3 - Control Panel: Contains the circuit breakers and outlets.

4 - Muffler and Spark Arrester: Avoid contact until engine is cooled down. Spark arrestor prevents sparks from exiting the muffler. It must be removed for servicing.

5 - Battery: For electric start models only.

6 - Oil Fill Plug/Dipstick: Must be removed to add and check oil.

7 - Oil Drain Plug: Must be removed to drain engine oil.

16

FEATURES

1

2

3

5

4

7

6

Figure 10

1 - Fuel Gauge: Indicates fuel level.

2 - Fuel Shutoff Valve: Controls the flow of fuel to the engine.

3 - Recoil Handle: Must pull to start engine for manual start units.

4 - Air Cleaner Cover: Must remove to service the air cleaner.

5 - Choke Lever: Must be put in the ON position to start the engine and returned to the OFF position once the engine is running.

6 - CARB Canister: Model numbers followed by a “C” will be equipped with a carbon canister.

7 - Spark Plug Boot (Wire): Must be removed when servicing the engine or the spark plug.

17

FEATURES

CONTROL PANEL FEATURES

1

8

2

3

4

6

5

7

 

Figure 11 – Control Panel Features

1. Engine Control Switch (RUN/STOP for

6. 20-Amp Circuit Breakers: Each circuit

 

Manual Start Units):

breaker limits the current that can be

 

RUN - In the RUN position, the switch

delivered through the 120-volt duplex outlets

 

to 20 amps.

 

allows the generator to be started (for

 

7. Ground Terminal: The ground terminal is

 

manual start models).

 

STOP - In the STOP position, the switch

used to ground the generator.

 

8. Engine Control Switch (START/RUN/STOP

 

stops the engine.

2. Hour Meter: Displays how many hours the

for Electric Start Units):

START - When the switch is momentarily

 

generator has been run when under load.

3.

Main Circuit Breaker: The main circuit

depressed and held in the START position,

the electric start motor engages and starts

 

breaker controls total output of all outlets to

 

the engine. Once the engine starts, release

 

protect the generator.

 

the switch. (The switch will automatically go

4.

120/240-Volt, 30-Amp Twist Lock Outlet

to the RUN position.)

 

(NEMA L14-30R): Outlet can supply either

RUN - Once started, the switch will remain

 

120V or 240V output.

 

in the RUN position.

5.

120-Volt, 20-Amp Duplex Outlets (NEMA

STOP - To stop the engine, move the switch

 

5-20R): Each outlet is capable of carrying a

maximum of 20 amps on a single receptacle

to the STOP position.

 

or a combination of both receptacles.

 

18

OPERATION

BEFORE STARTING THE GENERATOR

Before starting the generator, review

Safety on page 7.

Location Selection – Before starting the generator, avoid exhaust and location hazards by verifying:

You have selected a location to operate the generator that is outdoors and well ventilated.

You have selected a location with a level and solid surface on which to place the generator.

You have selected a location that is at least 6 feet (1.8 m) away from any building, other equipment or combustible material.

If the generator is located close to a building, make sure it is not located near any windows, doors and/or vents.

No Connected Loads – Make sure the generator has no connected loads before starting it. To ensure there are no connected loads, unplug any electrical extension cords that are plugged into the control panel receptacles.

NOTICE

Starting the generator with loads already applied to it could result in damage to any appliance being powered off the generator during the brief start-up period.

Grounding the Generator – The National Electric Code (NEC), as well as many local electrical codes, require the generator to be connected to earth ground before operating. Before starting the generator, make sure it is connected to earth ground by connecting the ground terminal on the control panel (see Figure 12) to earth ground using copper wire (minimum 10

AWG). Consult a qualified electrician for local grounding requirements.

! WARNING

Always operate the generator on a level surface. Placing the generator on nonlevel surfaces can cause the generator to tip over, causing fuel and oil to spill. Spilled fuel can ignite if it comes in contact with an ignition source such as a very hot surface.

NOTICE

Only operate the generator on a solid, level surface. Operating the generator on a surface with loose material such as sand or grass clippings can cause debris to be ingested by the generator that could:

Block cooling vents

Block air intake system

Weather – Never operate your generator outdoors during rain, snow or any combination of weather conditions that could lead to moisture collecting on, in or around the generator.

Dry Surface – Always operate the generator on a dry surface free of any moisture.

Figure 12 – Ground Terminal on the Control Panel

19

OPERATION

! WARNING

Be sure the generator is properly connected to earth ground before operating. The generator must be grounded to prevent electrical shock due to faulty appliances.

POWER CORD

Using Extension Cords

Westpro Power Systems assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are

highly variable. Always check with local regulations and a licensed electrician prior to installing or connecting an electrical appliance.

Extension Cord Wire Gauge Size

20

OPERATION

Using Westinghouse Power Cord

Use the extension cord chart to determine the size of the conductor for extension cord applications. Determine the distance of the generator to the appliance on the top line of the chart. Then select the

rated amperage of the generator on the left side of the chart. Where the two meet is the size of the conductor required for the application.

The WCG25 power cord is connected to the generator at the 120/240 plug. The opposite end of the power cord is a fan tail receptacle with 2 green receptacles and 2 red receptacles. Each receptacle is rated at 120 volts AC. To balance the load on the generator’s alternator, use the red and green identifiers on the fan tail receptacle. To keep the load balanced, connect the loads so that both color receptacles are used. An

example is one in red and one in green. Do not connect 2 in red and none in green, or 2 in green and none in red. If only one color receptacle is used with multiple loads, the alternator may experience an unbalanced load, causing undue vibration to generator.

1

2

 

TRANSFER SWITCH CONNECTIONS

The Westinghouse generator is wired with the neutral bonded to ground. If you are connecting your generator to a transfer switch, the electrician must first determine what type transfer switch is being used. Transfer switches for this equipment are either two-pole or threepole types.

A two-pole transfer switch will not switch the neutral from the generator to the service panel. That means the generator will be grounded to the service panel. To use the generator with two-pole transfer switches, the electrician will need to change the neutral from bonded to floating.

This is done by removing the jumper wire that connects the alternator ground to the alternator neutral. Remove the jumper wire and retighten the connections. Keep the jumper wire with the owner’s manual in case it is needed for future use when not connected to a transfer switch.

 

Figure 13

1 - Green Dots

2 - Red Dots

Figure 14

21

OPERATION

ADDING / CHECKING ENGINE FLUIDS AND FUEL

Before adding/checking engine fluids and fuel, review Safety on page 7.

! DANGER

Filling the fuel tank with gasoline while the generator is running can cause gasoline to leak and come in contact with hot surfaces that can ignite the gasoline.

Before starting the generator, always check the level of:

Engine oil

Gasoline in the fuel tank

Once the generator is started and the engine gets warm, it is not safe to add gasoline to the fuel tank or engine oil to the engine while the engine is running or the engine and muffler are hot.

Checking and / or Adding Engine Oil

! WARNING

Internal pressure can build in the engine crankcase while the engine is running. Removing the oil fill plug/ dipstick while the engine is hot can cause extremely hot oil to spray out of the crankcase and can severely burn skin. Allow engine oil to cool for

several minutes before removing the oil fill plug/dipstick.

The unit as shipped does not contain oil in the engine.You must add engine oil before starting the generator for the first time. See Checking Engine Oil on page 28 and Adding Engine Oil on page 29

for instructions on checking engine oil level and the procedure for adding engine oil.

NOTICE

The generator does not contain engine oil as shipped. Attempting to start the engine without adding

engine oil can permanently damage internal engine components.

22

Adding Gasoline to the Fuel Tank

! WARNING

Never refuel the generator while the engine is running.

Always turn the engine off and allow the generator to cool before refueling.

Required Gasoline – Only use gasoline that meets the following requirements:

Unleaded gasoline only

Gasoline with maximum 10% ethanol added

Gasoline with an 87 octane rating or higher

Filling the Fuel Tank – Follow the steps below to fill the fuel tank:

1.Shut off the generator.

2.Allow the generator to cool down so all surface areas of the muffler and engine are cool to the touch.

3.Move the generator to a flat surface.

4.Clean area around the fuel cap.

5.Remove the fuel cap by rotating counterclockwise.

6.Slowly add gasoline into the fuel tank. Be very careful not to overfill the tank. The gasoline level should NOT be higher than the red level indicator inside the filler neck (see Figure 15).

7.Install the fuel cap by rotating clockwise until you hear a click, indicating the cap is completely installed.

Figure 15 – Maximum Gasoline Fill Level

! CAUTION

Avoid prolonged skin contact with

!gasoline. Avoid prolonged breathing of gasoline vapors.

OPERATION

STARTING THE GENERATOR

Before starting the generator, review

Safety on page 7.

Before attempting to start the generator, verify the following:

The engine is filled with engine oil (see Checking Engine Oil on page 28).

The generator is situated in a proper location (see Location Selection on page 19).

The generator is on a dry surface (see Weather and

Dry Surface on page 19).

All loads are disconnected from the generator (see No Connected Loads on page 19).

The generator is properly grounded (see Grounding the Generator on page 19).

! DANGER

Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.

Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.

NOTICE

The engine is equipped with a low oil shutdown switch. If the oil level becomes low, the engine will shut down and will not start until the oil is filled to the proper level.

Be sure the engine has the proper oil level before using. Failure to verify that the engine has the proper oil level could result in engine damage.

Disconnect all loads from the generator before starting. Failure to verify all loads are disconnected prior to starting the generator could result in damage to the connected appliances.

Manually Starting a Generator

NNOTE This procedure can also be used on an electric start generator.

1.Make sure the circuit breakers are properly set (see Figure 16).

1

2

3

4

 

Figure 16 – Breakers

1 -

240/120V Main

3 -

120V Circuit

 

Circuit Breaker

 

Breaker

 

Operating

 

Operating

 

Position

 

Position

2 -

240/120V Main

4 -

120V Circuit

 

Circuit Breaker

 

Breaker Tripped

 

Tripped Position

 

Position

23

OPERATION

2.Move the fuel shutoff valve to the ON position (see Figure 17).

Figure 17 – Fuel Shutoff Valve in the ON Position

3.Move the choke lever to the ON position (see Figure 18).

Figure 18 – Choke Lever

24

4.Push the engine control switch into the RUN position (see Figure 19).

Figure 19 – Engine Control Switch

5.Firmly grasp and pull the recoil handle slowly until you feel increased resistance. At this point, apply a rapid pull while pulling up and slightly away from the generator (see Figure 20).

Figure 20

6.As the engine starts and stabilizes, gradually move the choke lever back to the OFF position.

OPERATION

Starting an Electric Start Generator

1.Verify the battery is properly installed and both battery cables are attached (see Installing the Battery (Electric Start Generators Only) on page 15).

2.Make sure the circuit breakers are properly set (see Figure 21).

4.Move the choke lever to the ON position (see Figure 23).

1

2

3

4

 

Figure 21 – Circuit Breakers

1 -

240/120V Main

3 -

120V Circuit

 

Circuit Breaker

 

Breaker

 

Operating

 

Operating

 

Position

 

Position

2 -

240/120V Main

4 -

120V Circuit

 

Circuit Breaker

 

Breaker Tripped

 

Tripped Position

 

Position

3.Move the fuel shutoff valve to the ON position (see Figure 22).

Figure 23 – Choke Lever

5.Push and hold the engine control switch in the START position until the engine starts. Once the engine starts, release the engine control switch; the switch will automatically move into the RUN position

(see Figure 24).

Figure 24 – Engine Control Switch

NOTICE

Failure to release the engine control switch once

Figure 22 – Fuel Shutoff Valve in the ON Position the engine starts could result in damage to the generator.

Never push the engine control switch to the START position while the engine is running; this could damage the generator.

6. As the engine starts and stabilizes, gradually move the choke lever back to the OFF position.

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OPERATION

NNOTE If the engine fails to start after 5 seconds, release the engine control switch. Let the generator sit idle for 15 seconds and then repeat step 5. If the cranking speed drops after each unsuccessful attempt, then the battery may not be adequately charged.

Manually start the generator as instructed in Manually Starting a Generator on page 23.

NNOTE The electric start generator is equipped with a battery charging feature. Once the engine is running, a small charge is supplied to the battery via the battery

cables and will slowly recharge the battery.

STOPPING THE GENERATOR

Normal Operation

During normal operation, use the following steps to stop your generator:

1.Remove any connected loads from the control panel receptacles.

2.Allow the generator to run at “no load” to reduce and stabilize engine and alternator temperatures.

3.Push the engine control switch to the OFF position.

4.Turn the fuel shutoff valve to the OFF position.

During an Emergency

If there is an emergency and the generator must be stopped quickly, push the engine control switch to the OFF position immediately.

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