Weider WESY19540 Owner’s Manual

ModelNo.WESY19540 SerialNo.

WritethesedaUnumberinthe spaceaboveforfuturereference,

SeriaUNumberDecaU(UnderSeat)

Asamanufacturer,wearecom- mittedto providingcomplete customersatisfaction,if you

have questions, or if there are missing or damaged parts, we

will guarantee complete satis-

faction through direct assis- tance from our factory.

TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL-

FREE CUSTOMER HOT LINE. The trained technicians on our

customer hot tine will provide immediate assistance, free of charge.

CUSTOMER NOT LINE:

1°877°992°5999

Mon.=Fd., 6 a.m.=6 p.m. MST

ACAUTmON

Read all precautions and instruc_ tions in this manual before using

this equipment, Save this manual

for future reference;

Patent Pending

,v_s_tourw÷#s_teat

wwwoweiderfitness.com

new products, prizes,

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TABLE OF CONTENTS

WARNING DECAL PLACEMENT ............................................................. 2

iMPORTANT PRECAUTIONS ................................................................ 3

BEFORE YOU BEGIN ...................................................................... 4

ASSEMBLY .............................................................................. 5

ADJUSTMENTS .......................................................................... 17

WEIGHT RESISTANCE CHART .............................................................. 19

CABLE DIAGRAMS ....................................................................... 20

MAINTENANCE .......................................................................... 21

EXERCISE GUiDELiNES .................................................................. 22

ORDERING REPLACEMENT PARTS .................................................. Back Cover

LiMiTED WARRANTY .............................................................. Back Cover

Note: A PART iDENTiFiCATiON CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART iDENTiFiCATiON CHART and PART LIST/EXPLODED DRAWING before begin- ning assembly.

WARNING DECAL PLACEMENT

The decals shown here have been placed on the weight system. If a decal is missing or illegi- ble, please cal! our Customer Service Department toll-free at 1-877-992-5999, Monday through Friday, 8 a.m. until 6 p.m. Mountain Time, to order a free replacement decal. Apply

the decal in the location shown.

Decal 1

oMisuseof thisproduct

may resuntinserious

injury.

Read user's manuan

and follow all warnings and operating instruc-

tions prior to use.

Do not allow children

on or around machine.

Replace labelif

damaged, ilbgible, or

removed.

DecaJ 2

1--This

decal is placed on both sides

of the upright

Decal 2

WELDER is a registered trademark of iCON IP, Inc,

iMPORTANT PRECAUTIONS

AWARN[NG: Toreducethe,skofserious_njury,readthefo,ow_og_mportantprecaut_oos

before using the weight system.

1. Read all instructions in this manual before g. The weight system is designed to support a using the weight system. Use the weight sys- maximum user weight of 300 pounds. tern only as described in this manual.

10. Always secure the weight stack with the lock

2. It is the responsibility of the owner to ensure pin and lock after exercising to prevent that all users of the weight system are ade- unauthorized use of the weight system (see quately informed of all precautions. LOCKING THE WEIGHT STACK on page 18).

3. The weight system is intended for home use 11. Make sure that the cables remain on the pui- onJy. Do not use the weight system in any leye at aJl times, if the cables bind as you are

commercial, rental or inatitutionaJ setting, exercising, stop immediately and make sure

that the cables are on the pulleys.

4. Use the weight system only on a level sur- face. Cover the floor beneath the weight sys- 12. Always stand on the foot pJatewhen per- tern to protect the floor, forming an exercise that could cause the

weight system to tip.

5. Make sure aJl parts are properly tightened

each time the weight system is used. 13. Never release the arms, leg lever, lat bar, or RepJace any worn parts immediatelyo handJe strap while weights are raised. The

weights will fall with great force.

6. Keep children under 12 and pets away from

the weight system at aH times. 14. Always disconnect the lat bar from the

weight system when performing an exercise

7. Always wear athJetic shoes for foot proteeo tion while exercising.

8. Keep hands and feet away from moving parts.

that does not use the lat bar.

15. if you feel pain or dizziness while exercising, stop immediately and begin cooting down.

_k WARNING: Beforebegmn,ngthiaoranyexerciseprogram,coneultyourphys_c_ao.This

is especially important for persons over the age of 35 or persons with pre-existing health problems. Read aH instructions before using, iCON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

BEFORE YOU BEGIN

Thank you for seUectingthe versatile WEUDER_ 1120 weight system. The weight system offers a seUection of weight stations designed to deveUop every major mus- cuegroup of the body. Whether your goaUis to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight sys- tem wHUheUpyou to achieve the specific resuUtsyou

want.

For your benefit, read this manual carefully before using the weight system. Ufyou have questions after

reading this manuaU, pUeasecall our Customer Service

High Pulley Station

Arm Pin

Department toll-free at 1°877°992-5999, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please

note the product model number and serial number before calling. The model number is WESY19540. The

serial number can be found on a decal attached to the weight system (see the front cover of this manual).

Before reading further, please review the drawing below and familiarize yourself with the parts that are

labeled.

ASSEMBLED

DIMENSIONS: Height: 90 in.

Width: 87 in.

Depth: 77 in.

Shroud

Arm

Backrest

Seat

Leg Lever Pin

Leg Lever Low Pulley

Foot

Left Side

Right Side

Weights

Note: The terms "right side" and "left side" are determined relative to a person sitting on the seat; they do not corre- spond to right and teft on the drawings in the manual

Make Assembmy Easier for Yoursel|

Everything in this manual is designed to ensure that the weight system can be assem- bled successfully by anyone, Before begin- ning assembly_ make sure to read the information on this page. This brief intro=

duction will save you much more time than it takes to reaa it.

Assembly Requires Two Persons

For your convenience and safety, assemMe the weight system with the heUpof another person.

Make sure you have the following too_s:

Two adjustable wrenches One standard screwdriver _ \_

* One phillips screwdriver * One rubber mallet

* You will also need grease or petroleum jelly, a

small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have

a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

Set Aside Enough Time

Due to the many features of the weight system, the assemMy process wHUrequire severaU hours. By setting aside pUentyof time and by deciding to make the task enjoyabUe, assembUy wiU]go smoothUy. You may want to assembUe the weight system over

a coupUe of evenings.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be

used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have divided the assembly process into four stages. The

parts needed for each stage are found in individual bags. Important: Wait untit you begin each stage

to open the parts bag for that stage. Place all parts of the weight system in a cleared area and

remove the packing materials. Do not dispose of the packing materials until assembly is completed.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART

in the center of this manual. Place the chart on the

floor and use it to easily identify parts during each assembly step. Note: Some small parts may have

been pre-attached, if a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw-

ings.

Tightening Parts Tighten all parts as you assemble them, unless

instructed to do otherwise,

Questions?

if you have questions after reading the assembly instructions, please call our Customer Service

Department at 1-877-992-5999.

The Four Stages of the Assembly Process

Frame Assembly--You wiii begin by assembling the base and the uprights that form the skeleton of the weight system,

Arm Assembly--During this stage you wiii assemble the arms and the leg lever,

CabJe Assembly--During this stage you wiii attach the cables and pulleys that connect the

arms to the weights. Seat AssembJy--During the final stage you wiii

assemble the seats and the backrests.

Before beginningassembly,makesureyou understandtheinformationin the box on

page 5. Refer to the PART iDENTiFiCATiON

CHART in the center of th!s manual for help

identifying small parts.

Unserttwo M10 x 65mm Carriage BoUts(78) and two M8 x 63mm Carriage BoUts(87) up through

the Base (1), Note: It may be helpfut to ptace a piece of tape over the bott heads to hotd them

in place. Attach the Base (1) and the two Weight Guides

(21) to the Stabilizer (2) with two MIO x 67mm BoUts(71), two MlO Washers (57), and two MlO NyUonLocknuts (58), Make sure the indicated holes in the Weight Guides are nearer the bot-

tom.

Attach the Upright (3) to the Base (1) with the two MlO x 65mm Carriage BoUts(78) and two MlO NyUonLocknuts (58), Do not tighten the Locknuts yet.

21-

Attach the Front Leg (7) to the Base (1) with the

3, 3

two M8 x 63mm Carriage BoUts(87) and two M8 NyUonLocknuts (58), Do not tighten the Locknut yet.

Attach the Leg Bumper (60) to the Front Leg (7) with an M4 x 20mm Self°tapping Screw (69) and

an M4 Washer (33), Make sure the end of the Bumper is pointing up.

Attach the Seat Frame (6) to the Upright (3) with two M8 x 65mm Bolts (68), two M8 Washers (59),

and two M8 Nylon Locknuts (58), Do not tighten the Locknuts yet.

Attach the Seat Frame (6} to the Front Leg (7} in the same manner.

Slide the two Weight Bumpers (27) onto the Weight Guides (21), Slide the six Weights (22) onto the Weight Guides, with the pin holes on the

bottom as shown,

Insert the Weight Tube Bumper (23) into the Weight Tube (24), Insert the Weight Tube into the weight stack, Make sure the pin on the Weight

Tube isoriented as shown.

Lubricate the indicated hoUesin the Top Weight (25) with the included grease packet, SHde the

Top Weight onto the Weight Guides (21),

Grease

Attach the Top Frame (4) to the Upright (3) with

6, 6

two MIO x 67mm Bolts (71), two MIO Washers (57), and two MIO Nylon Locknuts (56), Do not

tighten the Locknute yet.

57 76

Attach the Top Frame (4) between the Weight Guides (21) with an MIO x 155mm Bolt (74), two

M10 VVashers (57), two 19mm Spacers (76), and an MIO Nylon Locknut (56), Do not tighten the

Locknuts yet.

Attach the Left Cap (19) and the Right Cap (20) to the bottom of the Shroud (17) with two M5 x

20mm Self-tapping Screws (64) and two M5 Washers (72),

Attach the Top Cap (18) to the top of the Shroud (17) with two M6 x 16mm Screws (62), four M6

Washers (82), and two M6 Locknuts (92),

-21

72 19

Attach the Shroud (17) to the Top Frame (4) with

8, 8

two M6 x 16mm Screws (62) and two M6 Washers (82),

Attach the Shroud (17) to the brackets on the Stabilizer (2) with two M6 x 16mm Screws (62)

and two M6 Washers (82), Make sure the brack- ets are inside the Shroud,

Tighten the Nylon Locknuts (56, 58} used in steps 2--7.

Grease the MIO x 77mm BoUt(79), Orient the Leg Lever (8) as shown, Attach the Leg Lever to the Front Leg (7) with the BoUtand an MIO Nylon Locknut (56), Do not overtighten the Locknut; the Leg Lever must be able to pivot easily,

10, Grease the MIO x 80mm BoUt(80), Attach the

Pivot Frame (5) to the Top Frame (4) with the BoUt and an MIO Nylon Locknut (56), Do not over- tighten the Locknut; the Pivot Frame must be able to pivot easily,

Attach the two Arm Pins (40) to the Pivot Frame (5) with two M4 x 20mm Serf-tapping Screws

(69), Insert the Arm Pins into the two holes in the Upright (3),

56 7

Welded Support

Grease

+ 18 hidden pages