Weider 8520 User Manual

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Weider 8520 User Manual

Model No. WESY85200

Serial No.

(Write the serial number in the space above for reference.)

Serial Number Decal

QUESTIONS?

As a manufacturer, we are committed to providing complete

customer satisfaction. If you have questions, or find there are missing or damaged parts, we will guarantee you complete satisfaction through direct assistance from our factory.

TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

®

PATENT PENDING

USER'S MANUAL

TABLE OF CONTENTS

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.

. . . . . . . . . . . .2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

. . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

. . . . . . . . . . . . . . . .5

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

. . . . . . . . . . . . . .16

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

.18

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . .19

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Back C

over

Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached to the center of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before beginning assembly.

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

LIMITED WARRANTY

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All products for which warranty claim is made must be received by ICON at one of its authorized service cen-

ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center, products used for commercial or rental purposes, or products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss

of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

2

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system.

1.It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions.

2.Read all instructions in this manual and in the accompanying literature before using the home gym system.

3.If you feel pain or dizziness at any time while exercising, stop immediately and begin cool-

ing down.

4.Use the home gym system only on a level surface. Cover the floor or carpet beneath

the home gym system for protection.

5.Inspect and tighten all parts often. Replace

any worn parts immediately.

6.Keep small children and pets away from the home gym system at all times.

7.The home gym system is designed to be

used by only one person at a time.

8.Keep hands and feet away from moving parts.

9.Always wear athletic shoes for foot protection.

10.Always stand on a foot plate when performing an exercise that could cause the home gym system to tip.

11.Never release the press arm, butterfly arms,

leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force.

12.Make sure that the cables remain on the pul-

leys at all times. If the cables bind while you are exercising, stop immediately and make

sure that the cables are on all of the pulleys.

13.Always disconnect the lat bar from the home

gym system when performing an exercise

that does not use the lat bar .

WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage

sustained by or through the use of this product.

3

® 8520 (see the front

BEFORE YOU BEGIN

Thank you for selecting the versatile WEIDER

® 8520

Home Gym System. The WEIDER

® 8520 offers a

 

selection of weight stations designed to develop every

 

major muscle group of the body. Whether your goal is

 

to tone your body, build dramatic muscle size and

 

strength, or improve your cardiovascular system, the

 

WEIDER

® 8510 will help you to achieve the specific

 

results you want.

 

 

For your benefit, read this manual carefully before

 

using the WEIDER

® 8520 Home Gym System.

If you

have additional questions, please call our Customer

Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial

number before calling. The model number is WESY85200. The serial number can be found on a decal attached to the WEIDER

cover of this manual).

Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.

ASSEMBLED

 

 

DIMENSIONS:

High Pulley Station

Height:

76 in.

 

Width:

38 in.

 

Length:

59 in.

 

 

 

Lat Bar

Butterfly Arms

 

Backrest

 

 

 

 

Press Arm

Leg Press Plate

 

 

 

Seat

Leg Lever

 

Weight Stack

 

 

 

 

Weight Pin

Low Pulley Station

 

Foot Plate

 

 

 

 

4

ASSEMBLY

Before beginning assembly, carefully read the following information and instructions:

Place all parts of the home gym system in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.

• The assembly is divided into four stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged separately.

• Wait until you begin each assembly stage to open that parts bag.

For help identifying the small parts used in assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre-

attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.

1. Before beginning assembly, be sure that you have read and understand the information in the box above.

Press a 2” Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 2” Square Inner Cap (27) into the end of the Base (4).

Insert two 5/16” x 2 3/4” Carriage Bolts (14) up through the Stabilizer (5). Insert four

5/16” x 2 1/2” Carriage Bolts (1) up through the Base (4).

 

Slide the indicated end of the Base (4) onto

 

the 5/16” x 2 3/4” Carriage Bolts (14) in the

ASSEMBLY

Stabilizer (5). Slide the Rear Upright (56)

onto the Carriage Bolts. Hand tighten a 5/16”

 

 

Nylon Locknut (3) onto each Carriage Bolt.

FRAME

The high side of the bracket on the Rear

Upright must be on the side shown. Do

 

not tighten the Nylon Locknuts yet.

As you assemble the home gym system, be sure that all parts are oriented as shown in the drawings.

Tighten all parts as you assemble them, unless instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE

REQUIRED FOR ASSEMBLY:

• Two (2) adjustable wrenches

• One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubber mallet

• Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.

Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

1

High Side of

Bracket

56

 

3

 

51

5

 

 

4

51

1

14

 

1

27

5

FRAME ASSEMBLY

2.Slide the Front Upright (42) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Base (4). Hand tighten a 5/16” Nylon Locknut (3) onto

each Carriage Bolt.

Do not tighten the

Nylon Locknuts yet.

 

3.Press a 2” Square Inner Cap (27) into each end of the Top Frame (55). Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1” Round Inner Caps (49) into the top of the crossbar.

Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four 5/16” x 2 3/4” Bolts (11), four 5/16” Flat Washers (8), and four 5/16” Nylon Locknuts (3).

Tighten all Nylon Locknuts used in steps 1 through 3.

4.Set two Weight Bumpers (19) onto the bracket on the Base (4) as shown.

Stack eight Weights (25) on the Weight Bumpers (19). Be sure that all of the Weights are turned so the pin grooves are on the same side.

2

42

3

4

1

3

 

11

 

 

 

 

 

 

11

 

 

27

8

 

 

8

44

 

 

55

27

49

44

Crossbar

3

56

3

42

 

 

4

 

 

 

 

25

 

 

Pin Groove

 

19

 

4—Bracket

6

FRAME ASSEMBLY

ARM ASSEMBLY

5.Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Insert the Weight Tube into the stack of Weights (25). Be sure that the pins on the Weight Tube are resting in the pin grooves in the upper Weight.

Lubricate the insides of the holes in the Top Weight (76). Set the Top Weight onto the stack of Weights (25).

Insert both Weight Guides (62) into the stack

of Weights (25). Be sure that the holes in the Weight Guides are at the top, as

shown.

6.Attach the upper ends of the Weight Guides

(62)to the Top Frame (55) with the 5/16” x 6”

Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3).

Be sure that the Pulley Bracket (20) is in front of the Weight Guide (62) as shown.

7. Press a 1” x 7/8” Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Base

(4). Note: This will be a tight fit. The

Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the pulley is on the indicated side.

Lubricate the 3/8” x 8” Bolt (59). Attach the Press Frame (17) to the Base (4) with the

3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).

5

Holes

62

76

Lubricate

63

Pins

64

25

6

61

3

55

60

20

62

7

 

Pulley

17

Lubricate

59

 

21

Welded

Spacers

4 —Tube

75

 

7

ARM ASSEMBLY

8.Press a 1 3/4” Square Inner Cap (44) into the top of a Press Arm (46). Wet the handle on

the Press Arm with soapy water. Slide a Handgrip (31) onto the handle. Press a 1” Round Inner Cap (49) into the other end of the handle. Attach the Press Arm to one side

of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3).

Assemble the other Press Arm (46) in the same manner.

9.Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very important for step 10.

Attach a “V”-Pulley (6) and a Long Cable Trap (50) to the Right Arm (48) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21).

Attach a “V”-Pulley (6) and a Long Cable Trap (50) to the Left Arm (47) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21).

10. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Note: Be careful not to confuse the Right

Arm with the Left Arm (47); refer to step 9 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55).

Tap two 1” Retainers (69) and a 1” Round

Cover Cap (70) onto the right axle. Be sure that the teeth on the Retainers bend

toward the Cover Cap, as shown in the inset drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4” Square Inner Caps (44) into the lower ends of the Right and Left Arms (47, 48). Wet the lower end of each Arm with

soapy water. Slide a 10” Pad (45) onto the lower end of each Arm.

8

44

 

 

31

 

49

44

46

49

 

46

22

 

3

17

9

50

7

50

 

6

 

6

 

 

 

 

Welded

47

Brackets

 

21

48

 

10

55

47

Bracket

Lubricate Axle

69

48

70

45

44

55

45

69

70

8

ARM ASSEMBLY

11. Press a 1 3/4” Square Inner Cap (44) into the Seat Frame (36). Attach a Bumper (73) to the

Seat Frame with a 1/2” Tap Screw (65).

Slide the Seat Frame (36) onto the 5/16” x

 

2 1/2” Carriage Bolts (1) in the Base (4).

See

the inset drawing. The bracket on the Seat

 

Frame must be behind the Press Frame

 

(17)Hand. -tighten a 5/16” Nylon Locknut (3)

 

onto each Carriage Bolt.

Do not tighten the

 

Nylon Locknuts until the end of this assembly step.

Attach the Seat Frame (36) to the Front

Upright (42) with two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat Washers (8), and two 5/16”

Nylon Locknuts (3).

Tighten all Nylon Locknuts used in this step now.

12.Attach a Bumper (73) to the Rocker Arm (32) with a 1/2” Tap Screw (65).

Lubricate a 3/8” x 3 1/4” Bolt (35). Attach the Rocker arm (32) to the Base (4) with the 3/8” x 3 1/4” Bolt and a 3/8” Nylon Locknut (21).

13. Lubricate a 3/8” x 2 1/2” Bolt (7). Attach the Leg Lever (29) to the Rocker Arm (32) with

the 3/8” x 2 1/2” Bolt and a 3/8” Nylon Jam Nut (33).

Press a 1 3/4” Square Inner Cap (44) into each end of the Leg Lever (29).

11

 

 

 

Bracket

36

 

 

 

17

 

 

42

 

 

3

 

8

 

44

 

 

11

 

 

 

 

73

36

65

3

4

1

12

73

65

32

21

4

Lubricate—35

13

44

32

7—Lubricate

33

29

44

9

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