Weed Eater SGT18H46B User Manual

OWNER'S MANUAL
MODEL NO. SGT18H46B
18.0 HP 46 Inch Lawn T ractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
178277 1.31.01 TR
PRINTED IN U.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclog­ging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing road­ways.
Use extra care when loading or unloading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower­related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturers recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attach­ments. These can change the stability of the machine.
Keep all movement on the slopes make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly slope.
slow
and
gradual
straight
. Do not
down the
DO NOT:
Do not
turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Do not
mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
mow on wet grass. Reduced traction could cause
sliding.
Do not
try to stabilize the machine by putting your foot on the ground.
Do not
use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity.
Never
assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and
down
for
small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, dam­age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check compo­nents and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could over-
turn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out im­portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: In order to prevent acciden- tal starting when setting up, transport­ing, adjusting or making repairs, al­ways disconnect spark plug wire and place wire where it cannot contact spark plug.
CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the low­est possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer­tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
3
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 5 PINTS
W/O FILTER: 4.5 PINTS
SPARK PLUG: CHAMPION RN4C (GAP: .030")
GROUND SPEED (MPH): FORWARD: 5.5
REVERSE: 2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE: U1R
BLADE BOLT TORQUE: 27-35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service centre/department. We have competent, well-trained tech­nicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under Customer Responsibili­ties and Storage sections of this owners manual.
WARNING: This tractor is equipped with an internal com­bustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov­ered land unless the engines exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest authorized service centre/department (See RE­PAIR PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS....................................... 4
CUSTOMER RESPONSIBILITIES ......................4, 16-19
ASSEMBLY................................................................ 6-9
OPERATION............................................................10-15
MAINTENANCE SCHEDULE....................................... 16
SERVICE AND ADJUSTMENTS .............................20-24
STORAGE ................................................................... 25
TROUBLESHOOTING .............................................26-27
REPAIR PARTS - TRACTOR ..................................30-45
WARRANTY ................................................................ 46
4
UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel Insert
Gauge Wheels
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Knob
Nose Roller
(2) Gauge Wheels
(2) Shoulder
Bolts
(2) Centerlock Nuts
Mower
(2) Front Link Assemblies
(3) Retainer Springs
(4) Retainer Springs (single loop)
(2) Washers 3/8 x 7/8 x 14 Gauge
(double loop)
(2) Washers
17/32 x 7/8 x 16 Ga.
Nose Roller Brackets
(1) Oil Drain Tube For Future Use
Key
(2) Keys
(2) Locknuts 5/16-18
(2) Hex Bolts
5/16-18 x 1
Slope Sheet
Slope Sheet
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(2) 9/16" wrench Pliers (2) 1/2" wrenches Tire pressure gauge (1) 3/4" Socket w/drive ratchet Utility knife
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMO VE TRACTOR FROM CAR T ON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
Remove locknut and large flat washer from steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.
Secure steering wheel to steering shaft with locknut and large flat washer previously removed. Tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
STEERING WHEEL INSERT
LOCKNUT
LARGE FLAT WASHER
STEERING WHEEL
STEERING WHEEL ADAPTER
STEERING SLEEVE
FIG. 1
STEERING SHAFT
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions).
LABEL
FIG. 2
6
ASSEMBLY
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER BOLT
FLAT WASHER
ADJUSTMENT KNOB
FIG. 3
TO ROLL TRACTOR OFF SKID (See Operation section page 11 for location and function of controls)
Press lift lever plunger and raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place freewheel control in freewheeling position to
disengage transmission (See TO TRANSPORT in the Operation section of this manual).
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Opera­tion section page 11 for location and function of controls)
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been completed.
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged" po-
sition.
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to
its highest position.
Start the engine. After engine has started, move throttle control to idle position.
Release parking brake.
Slowly move the motion control lever forward and slowly
drive tractor off skid.
Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
TO ATTACH NOSE ROLLER (See Fig. 4)
Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown.
Install hex bolts and lock nuts as shown. Tighten hardware securely.
NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
7
NOSE ROLLER
HEX BOLT
B BRACKET TAB
TAB HOLE
A BRACKET TAB
LOCK NUT
WASHER
FIG. 4
ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See Figs. 5 and 6)
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.
Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with deflector shield to right side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ENGINE PULLEY GROOVE.
Install one front link in top hole of the L.H. front mower bracket and L.H. front suspension bracket. Retain with two single loop retainer springs as shown.
Install second front link in R.H. front suspension bracket only and retain with single loop retainer spring as shown.
Slide right side of mower back and install the unattached front link in top hole of the R.H. front mower bracket. Retain with single loop retainer spring as shown.
Lower mower linkage with attachment lift control.
COLLAR
LARGE RETAINER SPRING
Place the suspension arms on outward pointing deck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer springs with loops down as shown.
Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.
Install clutch cable:
- Slide collar away from cable housing guide.
- Push housing guide into hole in mounting bracket.
- Slide collar onto housing guide and secure with large
retainer spring.
- Place flat washer and clutch spring on idler pulley bolt
and secure with small retainer spring.
Raise mower to highest position.
Assemble gauge wheels as shown using long shoulder
bolts, 3/8 washers and 3/8-16 center locknuts. Tighten securely.
Adjust gauge wheels before operating mower as shown in the Operation section of this manual.
SMALL RETAINER SPRING
CLUTCH SPRING
FLAT WASHER
HOUSING GUIDE
SHOULDER BOLT
GAUGE WHEEL
3/8 WASHER
USE PLIERS FOR
RETAINER SPRINGS
3/8-16 CENTER LOCKNUT
SUSPENSION ARMS DOUBLE LOOP RETAINER SPRING (Outward pointing deck pins)
ANTI-SWAY BAR DOUBLE LOOP RETAINER SPRING
ENGINE PULLEY
FRONT MOWER BRACKET
FRONT SUSPENSION BRACKET
FRONT LINKS SINGLE LOOP RETAINER SPRINGS
LOOP DOWN
IDLER PULLEY
DEFLECTOR SHIELD
FIG. 5
8
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See TO ADJUST BRAKE in the Service and Adjustments section of this manual.
3
CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC­TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
3
All assembly instructions have been completed.
3
No remaining loose parts in carton.
3
Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
3
Seat is adjusted comfortably and tightened securely.
3
All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
3
Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
3
Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
3
Check wiring. See that all connections are still secure and wires are properly clamped.
3
Before driving tractor, be sure freewheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
3
Engine oil is at proper level.
3
Fuel tank is filled with fresh, clean, regular unleaded gasoline.
3
Become familiar with all controls - their location and function. Operate them before you start the engine.
3
Be sure brake system is in safe operating condition.
3
It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See TO START ENGINE and PURGE TRANSMISSION in the Opera­tion section of this manual).
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
FUEL CHOKE MOWER HEIGHT
REVERSE FORWARD FAST SLOW
LIGHTS ON
PARKING BRAKE
LOCKED
OVER TEMP
LIGHT
UNLOCKED
MOWER LIFT
P
ATTACHMENT
CLUTCH ENGAGED
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
REVERSE NEUTRAL HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
15
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
(Automatic Models only)
15
FREE WHEEL
15
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
THROTTLE CONTROL
CLUTCH/ BRAKE PEDAL
FREE WHEEL CONTROL
CHOKE CONTROL
AMMETER
ATTACHMENT CLUTCH LEVER
IGNITION SWITCH
HEIGHT ADJUSTMENT KNOB
LIGHT SWITCH POSITION
LIFT LEVER PLUNGER
ATTACHMENT LIFT LEVER
PARKING BRAKE
MOTION CONTROL LEVER
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake
position. FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
FIG. 6
AMMETER: Indicates charging (+) or discharging (-) of
battery. MOTION CONTROL LEVER: Selects the speed and
direction of tractor. ATTACHMENT LIFT LEVER - Used to raise and lower the
mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position. IGNITION SWITCH: Used for starting and stopping the
engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower
cutting height.
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full BRAKE position and hold.
Place parking brake lever in ENGAGED position and release pressure from clutch/brake pedal. Pedal should remain in BRAKE position. Make sure parking brake will hold tractor secure.
ATTACHMENT
CHOKE CONTROL
THROTTLE CONTROL
HEIGHT ADJUSTMENT KNOB
"BRAKE" POSITION
CLUTCH LEVER "ENGAGED" POSITION
IGNITION KEY
"DISENGAGED" POSITION
PARKING BRAKE "ENGAGED" POSITION
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause browning of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­pletely, as described above, before leav­ing the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower perfor­mance.
TO USE CHOKE CONTROL (See Fig. 7)
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
MOTION CONTROL LEVER
CLUTCH/BRAKE PEDAL "DRIVE" POSITION
PARKING BRAKE "DISENGAGED" POSITION
FIG. 7
STOPPING (See Fig. 7)
MOWER BLADES -
To stop mower blades,move attachment clutch lever toDISENGAGED position.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full BRAKE position.
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire”.
Turn ignition key to OFF position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
TO MOVE FORWARD AND BACKWARD (See Fig. 7)
The direction and speed of movement is controlled by the motion control lever.
Start tractor with motion control lever in neutral (N) position.
Release parking brake and clutch/brake pedal.
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)
The cutting height is controlled by turning the height adjust­ment knob in desired direction.
Turn knob clockwise ( ) to raise cutting height.
Turn knob counterclockwise ( ) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
12
height should be mowed twice. Make the first cut relatively high; the second to desired height.
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 8)
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See TO AD-
JUST MOWER CUTTING HEIGHT in the Operation section of this manual).
With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole.
GUAGE WHEEL MOUNTING BRACKET
3/8-16 LOCKNUT
3/8 WASHER
GAUGE WHEEL
SHOULDER BOLT
FIG. 8
TO OPERATE MOWER (See Fig. 9)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 6 and 10)
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position with attach­ment lift control.
Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION
"ENGAGED" POSITION
FIG. 9
ATTACHMENT LIFT LEVER HIGH POSI­TION
LOW POSITION
DEFLECTOR SHIELD
FIG. 10
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
13
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until
FULL mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibilities section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE (See Fig. 6)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control is in the transmission engaged position.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to DISENGAGED position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt. For
a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise toSTART position and release key as soon as engine
starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and below)
When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as follows:
Be sure the tractor is on level ground.
Place the motion control lever in neutral. Release
the parking brake and let the clutch/brake slowly return to operating position.
Allow one minute for transmission to warm up. This can be done during the engine warm up period.
The attachments can be used during the engine warm­up period after the transmission has been warmed up and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual.
14
OPERATION
PURGE TRANSMISSION
CAUTION: Never engage or disengage freewheel lever while the engine is run­ning.
To ensure proper operation and performance, it is recom­mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel­oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
Place tractor safely on level surface with engine off and parking brake set.
Disengage transmission by placing freewheel control in freewheeling position (See TO TRANSPORT in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
Move motion control lever to neutral (N) position. Shut­off engine and set parking brake.
Engage transmission by placing freewheel control in driving position (See TO TRANSPORT in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
Your tractor is now purged and now ready for normal operation.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that
has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11 ).
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip­pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-
charge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting perfor­mance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
FIG. 11
15
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence and Interlock Systems
T
Check for Loose Fasteners
R A
Sharpen/Replace Mower Blades
C
Lubrication Chart
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level Change Engine Oil Clean Air Filter
E
Clean Air Screen
N
G
Inspect Muffler/Spark Arrester
I
Replace Oil Filter (If equipped)
N
Clean Engine Cooling Fins
E
Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.
EVERY 8 HOURS
BEFORE EACH USE
EVERY 25 HOURS
4
6
12,3
,
1
2
2
EVERY 50 HOURS
1
5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.
EVERY SEASON
EVERY 100 HOURS
7
5
5
,
2
2
2
SERVICE DATES
BEFORE STORAGE
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
À
SPINDLE
ZERK
À
FRONT WHEEL
BEARING ZERK
À
GENERAL PURPOSE GREASE
Á
REFER TO CUSTOMER RESPONSIBILITIES ENGINE
SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI­CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW­DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
16
À
SPINDLE
ZERK
À
FRONT WHEEL
BEARING ZERK
Á
ENGINE
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte­nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See PRODUCT SPECIFICATIONS section of this manual).
Keep tires free of gasoline, oil, or insect control chemi­cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are work­ing properly. If your tractor does not function as described, repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.
When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
TRAILING EDGE UP
BLADE
CENTER HOLE
LOCK WASHER
FLAT WASHER
HEX BOLT (GRADE
8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
MANDREL ASSEMBLY
STAR
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even­tual damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
CENTER HOLE
BLADE REMOVAL (See Fig. 12)
Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
5/8" BOLT OR PIN
FIG. 13
BATTERY
Your tractor has a battery charging system which is suffi­cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
17
BLADE
CUSTOMER RESPONSIBILITIES
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the
battery to leak power.
Remove terminal guard.
Disconnect BLACK battery cable first then RED battery
cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See REPLACING BATTERY in the
SERVICE AND ADJUSTMENTS section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte­nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 14 and 15) Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove cap from bottom fitting of drain valve and install the drain tube onto the fitting.
Unlock drain valve by pushing inward and turning coun­terclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the drain
valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
PRODUCT SPECIFICATIONS section of this manual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate reading. Keep oil at FULL line on dipstick.
OIL DRAIN VALVE
CLOSED AND LOCKED POSITION
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
SAE 30
5W-30
-20° 0° 30° 40°
°
F
°
C
-30°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20°
-10°
32°
10°
60°
20° 30° 40°
FIG. 14
80°
100°
CAP
DRAIN TUBE
FIG. 15
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
18
CUSTOMER RESPONSIBILITIES
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See “TO REMOVE HOOD AND GRILL ASSEMBLY in the Service and Adjustments section of this manual).
AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions. (See engine manual for instructions).
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual.
IN-LINE FUEL FILTER (See Fig. 16)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
With engine cool, remove filter and plug fuel line sec­tions.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
CLAMP
CLAMP
FUEL FILTER
FIG. 16
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
19
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in DISENGAGED position.
Turn ignition key OFF and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO REMOVE MOWER (See Fig. 17)
Mower will be easier to remove from the right side of tractor.
Place attachment clutch in DISENGAGED position.
Move attachment lift lever forward to lower mower to its
lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift clutch spring off
pulley bolt.
Remove large retainer spring, slide collar off and push housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by re­moving retainer spring.
Disconnect suspension arms from rear deck brackets by removing retainer springs.
Disconnect front links from deck by removing retainer springs.
Raise lift lever to raise suspension arms. Slide mower out from under tractor.
COLLAR
LARGE RETAINER SPRING
CLUTCH SPRING
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRAC­TOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQU ARE HOLE IN FRAME.
TO INSTALL MOWER
Follow procedure described in INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD- UCT SPECIFICATIONS section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
SMALL RETAINER SPRING
HOUSING GUIDE
SUSPENSION ARMS
SQUARE HOLE
ENGINE PULLEY
FRONT LINK
RETAINER SPRINGS (BOTH SIDES)
ANTI-SWAY BAR RETAINER SPRING
FIG. 17
20
SERVICE AND ADJUSTMENTS
SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Three full turns of adjustment nut will change mower height about 1/8".
Recheck measurements after adjusting.
BOTTOM EDGE OF MOWER TO GROUND
A
GROUND LINE
FIG. 18
BOTTOM EDGE OF MOWER TO GROUND
A
MANDREL
"D"
"D"
FIG. 20
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
NUT "E"
NUT "F"
TRUNNION
SUSPENSION ARM
LIFT LINK ADJUSTMENT NUT
FIG. 19
FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO­SIDE.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut E on both front links an equal number of turns.
When distance D is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.
To raise front of mower, loosen nut F from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.
When distance D is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.
Recheck side-to-side adjustment.
FRONT LINKS
FIG. 21
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 22) -
Park tractor on a level surface. Engage parking brake. Disengage attachment clutch control.
Remove screws from L.H. mandrel cover and remove cover.
Remove small retainer spring and lift clutch spring off pulley bolt.
Roll belt over the top of L.H. mandrel pulley.
Remove belt from engine pulley.
Remove belt from idler pulleys.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck surface.
Check primary idler arm and two idlers to see that they rotate freely.
MOWER DRIVE BELT INSTALLATION (See Fig. 22) -
Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown.
Install new belt onto engine pulley.
Roll belt into upper groove of L.H. mandrel pulley.
Carefully check belt routing making sure belt is in the
grooves correctly and inside belt keepers.
Reassemble clutch spring to pulley bolt.
Reassemble L.H. mandrel cover.
21
SERVICE AND ADJUSTMENTS
L.H. MANDREL COVER
L.H. MANDREL
MOWER DRIVE BELT
SCREWS
BELT KEEPERS
CLUTCH SPRING
IDLER PULLEYS
SMALL RETAINER SPRING
ENGINE PULLEY
FIG. 22
TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 23)
Park the tractor on level surface. Engage parking brake.
Remove mower drive belt (See TO REPLACE MOWER DRIVE BELT in this section of this manual).
Remove mower (See TO REMOVE MOWER in this section of this manual).
Remove screws from R.H. mandrel cover and remove cover.
Carefully roll belt off R.H. mandrel pulley.
Remove belt from center mandrel pulley, idler pulley,
and L.H. mandrel pulley.
Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.
Check secondary idler arm and idler to see that they rotate freely.
Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.
Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly.
Reinstall R.H. mandrel cover.
Reinstall mower to tractor (See INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual).
Reassemble mower drive belt (See TO REPLACE MOWER DRIVE BELT in this section of this manual).
L.H. MANDREL
MOWER BLADE DRIVE BELT
SWAY BAR BRACKET
IDLER PULLEY
CENTER MANDREL
SCREW
FIG. 23
SECONDARY IDLER ARM
SPRING
R.H. MANDREL COVER
TO ADJUST BRAKE (See Fig. 24)
Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nutA on brake rod.
If distance is other than 1-1/2", loosen jam nut and turn
nut “A” until distance becomes 1-1/2". Retighten jam nut against nut “A”.
Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au­thorized service center/department.
WITH PARKING
BRAKE ENGAGED
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT
1-1/2"
JAM NUT
NUT A
OPERATING ARM
FIG. 24
TO REPLACE MOTION DRIVE BELT (See Fig. 25)
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.
Remove mower (See TO REMOVE MOWER in this section of this manual.)
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over cooling fan blades.
Pull belt toward front of tractor and remove downward from around engine pulley.
Install new belt by reversing above procedure.
ENGINE PULLEY
CLUTCHING IDLER
22
STATIONARY IDLER
FIG. 25
TRANSMISSION INPUT PULLEY
SERVICE AND ADJUSTMENTS
TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT(See Fig. 26)
The motion control lever has been preset at the factory and adjustment should not be necessary.
Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
Start engine and move motion control lever until tractor does not move forward or backward.
Hold motion control lever in that position and turn engine off.
While holding motion control lever in place, loosen the adjustment bolt.
Move motion control lever to the neutral (N) (lock gate) position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
MOTION CONTROL LEVER
NEUTRAL LOCK GATE
ADJUSTMENT BOLT
FIG. 26
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See PURGE TRANSMIS­SION in the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer­ing wheel and reassemble per instructions in the Assembly section of this manual.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
WASHERS
RETAINING RING
AXLE COVER
SQUARE KEY (REAR WHEEL ONLY)
FIG. 27
TO START ENGINE WITH A WEAK BATTERY (See Fig. 28)
CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from bat­teries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See BATTERY in the Customer Responsibili­ties section of this manual).
If jumper cables are used for emergency starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully charged battery.
RED cable last from both batteries.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe­in or camber, contact your nearest authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS (See Fig. 27)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
23
POSITIVE (+)
NEGATIVE” (-)
L.H. PANEL BOLT
FIG. 28
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 29)
CAUTION: Do not short battery termi­nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as old battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely
Close terminal access doors.
Close hood.
TERMINAL ACCESS DOOR
TERMINAL GUARD
KEPS NUT
HEX BOLT
POSITIVE (RED) CABLE
NEGATIVE (BLACK) CABLE
FIG. 29
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30)
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedure.
HOOD
HEADLIGHT WIRE CONNECTOR
FIG. 30
ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the custom­ers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, see engine manual.
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, see engine manual.
TO ADJUST CARBURETOR
The carburetor has been preset at the factory and adjust­ment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, see engine manual.
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
24
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See CLEANING in the Customer Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt re­placement instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Customer Responsibilities section of this manual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during long periods of storage, battery cables should be discon­nected and battery cleaned thoroughly (see TO CLEAN BATTERY AND TERMINALS in the Customer Respon­sibilities section of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor­age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Customer Responsibilities section of this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to START position for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.
25
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.
Engine will not turn over 1. Clutch/brake pedal not depressed. 1. Depress clutch/brake pedal.
2. Engine not CHOKED” properly. 2. See “TO START ENGINE in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See To Adjust Carburetor in Service Adjustments section.
10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5. Drain fuel tank and refill with fresh gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See To Adjust Carburetor in Service Adjustments section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.
Loss of power 1. Cutting too much grass/too fast. 1. Set in Higher Cut position/reduce speed.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
2. Throttle in CHOKE position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Drain fuel tank and refill with fresh gasoline.
9. Water in fuel. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See To Adjust Carburetor in Service Adjustments section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
26
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. clutch engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in FAST position.
Headlight(s) not working 1. Switch is OFF. 1. Turn switch ON”. (if so equipped) 2. Bulb(s) burned out. 2. Replace bulb(s).
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not charge 1 . Bad battery cell(s). 1. Replace battery.
Loss of drive 1. Freewheel control in disengaged position. 1. Place freewheel control in engaged position.
Engine backfires 1. Engine throttle control not set at SLOW 1. Move throttle control to SLOW position and allow when turning engine position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine. OFF
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.
27
SER VICE NO TES
28
SCHEMATIC
TRACTOR - - MODEL NUMBER SGT18H46B
A
AMMETER
(OPTIONAL)
RED
B
G
L
IGNITION
SWITCH
BLACK
RED
BLACK
BATTERY
RED
FUSE
WHITE
RED
M
STARTER
BLACK
SOLENOID
S
M
A1
CLUTCH / BRAKE
(PEDAL UP)
WHITE
A2
SEAT SWITCH
(NOT OCCUPIED)
WHITE
BLACK
BLACK
HOUR
ATT'MENT CLUTCH
BLACK
(CLUTCH OFF)
BLACK
BLACK
GROUNDING
CONNECTOR
METER
BLUE
(OPTIONAL)
FUEL LINE
BLACK
IGNITION
UNIT
SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
IGNITION SWITCH
CIRCUITPOSITION
OFF
M+G+A1
B+A1RUN/LIGHT B+A1RUN
B + S + A1START
MAKE
NONE
A2+L NONE NONE
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
ORANGE
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
RED
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL
BROWN
ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS
NON-REMOVABLE
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
ALTERNATOR
BLACK
HEADLIGHTS
29
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
ELECTRICAL
24
2221
42
41
33
30
27
43
40
26
27
25
16
16
12
10
11
27
D
.C
. A
M
P
E
R
E
S
45
29
55
28
2
1
8
12
30
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
ELECTRICAL
KEY PAR T NO. NO. DESCRIPTION
1 163465 Battery, 12 Volt, 28 Amp 2 74760412 Bolt, Hex Head 1/4-20 UNC x 3/4 8 7603J Tray, Battery 10 145211 Bolt, Battery Front 1/4-20 x 7.5 Zinc 11 150109 Holddown Battery Dash Mount 12 145769 Nut, Push Nylon 1/4" Battery Front 16 153664 Switch Interlock Push-In 21 166181 Harness, Light 22 4152J Bulb, Light 24 4799J Cable, Battery, 6 Gauge, 11", Red 25 146148 Cable, Battery 26 175158 Fuse, 20 Amp 27 73510400 Nut, Hex, Keps 1/4-20 UNC 28 145491 Cable, Ground, 6 Gauge, 12", Black 29 121305X Switch, Plunger 30 175566 Switch, Ignition, Push-In 33 140401 Key, Ignition 40 170223 Harness, Ignition 41 71110408 Bolt, Hex, Fin. 1/4-20 x 1/2 42 131563 Cover, Terminal, Red 43 175141 Solenoid 45 121433X Ammeter, Rectangular 55 17490508 Screw, Thdrol 5/16-18 x 1/2 TYT
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
CHASSIS
125
209
26
90
31
115
71
25
30
66
119
24
25
26
3
9
209
44
117
114
209
6
209
120
50
121
87
24
122
3
36
36
123
19
124
64
153
209
36
17
212
28
29
33
26
206
13
86
114
117
209
209
209
209
3
59
3
35
3
34
38
1
26
3
108
8
38
11
3
35
74
10
2
32
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
CHASSIS
KEY PAR T NO. N O. DESCRIPTION
1 169831 Chassis Wldmt. 2 169061 Drawbar Stretch 94 3 17060612 Screw 3/8-16 x 3/4 6 155923 Saddle Flat Lt 8 126471X Clip Insulator 9 170119 Dash 10 72140608 Bolt RdHd Sqnk. 3/8-16 Unc x 1 11 159954 Panel Dash Lh 13 159953 Panel Dash Rh 17 136673X550 Hood 19 164863 Screw Hwhd Hi-Lo #13-16 x 3/4 24 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 25 19131312 Washer 13/32 x 13/16 x 12 Ga. 26 73800600 Nut Lock Hex w/Insert 3/8-16 UNC 28 136375 Grill / Lens Asm 29 136374X599 Lens Grille 30 167270X550 Fender Asm YTGT 31 175315 Bracket Fender 33 145244X550 Footrest Pnt. Lh 34 145243X550 Footrest Pnt. Rh 35 72110606 Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4 36 108067X Nut Pal 37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 38 169834 Bracket Asm Pivot Mower Rear 44 140675 Strap Asm Fender 50 137304 Rod Support Hood 59 110436X Bushing Snap Split 64 170259 Dash Lower 66 169261X010 Plate Dash Slkscr. 71 73640400 Nut Keps Hex 1/4-20 Unc 74 73680600 Nut Crownlock 3/8-16 Unc 86 136670X550 Panel Asm. Pnt. Side Rh 87 136671X550 Panel Asm. Pnt. Side Lh 90 19091216 Washer 9/32 x 3/4 x 16 Ga. 108 74760612 Bolt Fin Hex 3/8-16 Unc x 3/4 114 145349 Bracket Support Dash 115 121749X Cover Access 117 144283 Washer Serrated Disc 13/32 x 1 119 19092016 Washer 9/32 x 1-1/4 x 16 Ga. 120 137271 Rivet Ratchet Female 121 137269 Washer Nylon 122 137270 Rivet Ratchet Male 123 157105 Bracket Asm. Pivot Hood Lh 124 157107 Bracket Asm. Pivot Hood Rh 125 74180412 Screw Mach Cr. 1/4-20 x 3/4 153 19132203 Washer 13/32 x 1-3/8 x 3 Ga. 206 170165 Bolt Shoulder 5/16-18 209 17000612 Screw Hex wsh Thdrol 3/8-16 x 3/4 212 156144 Insert Lens Reflector
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
DRIVE
89
57
51
51
63
139 71
16
146
96
197
19
110
138 146
16
95
16
81
110
134
30
51
69
169
10
8
21
103
31
198
171
102
94
161
164
14
163
82
159
139
165
131
158
162
83
156
73
168
19
142
29
166
111
58
62
51
59
61
36
110
35
41
40 38
110
42
56
28
42
34
39
37
26
42
66
64
65
27
49
47
120
50
19
36
72
35
70
116
202
150
48
151 51
53
76
135
189
141
136
127
26
77
3
43
129
129
128
140
129
24
19
25
26
2
77
136
1
189
22
93
135
76
126
126
84
126
137
27
55
131
32
34
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
DRIVE
KEY PAR T NO. NO. DESCRIPTION
1 - - - - - - - Transaxle, Hydro Gear Model 325-
3000 (Order Parts From Transaxle
Manufacturer) 2 142431 Spring, Brake Return 3 143995 Pulley, Hydro 8 166020 Rod Shift Fender Adjust Yt 10 76020416 Pin, Cotter 1/8 x 1 14 10040400 Washer Lock Hvy Helical 16 73800500 Nut Lock Hx w/Ins. 5/16-18 Unc 19 73800600 Nut, Lock Hex w/Ins. 3/8-16 UNC 21 140845 Knob 22 158274 Rod, Brake 24 73350600 Nut, Hex Jam 3/8-16 25 106888X Spring, Rod, Brake 26 19131316 Washer 13/32 x 13/16 x 16 Ga. 27 76020412 Pin, Cotter 1/8 x 3/4 28 145204 Rod, Brake, Park 29 71673 Cap, Brake Parking Black 30 123780X Bracket, Transaxle, L.H. 31 123791X Keeper, Belt, Transaxle, L.H. 32 74760512 Bolt Hex Hd. 5/16-18 Unc x 3/4 34 155071 Shaft, Foot Pedal 35 120183X Bearing Nylon 36 19211616 Washer 21/32 x 1 x 16 Gauge 37 1572H Pin,Roll 3/16 x 1 38 131494 Idler, Flat 39 74760644 Bolt Rdhd 3/8-16 Unc x 2-3/4 40 4470J Spacer 41 165838 Keeper, Idler 42 19131312 Washer 13/32 x 13/16 x 12 Gauge 43 19111012 Bolt Shoulder 5/16-18 Unc 47 127783 Pulley, Idler 48 154407 Bellcrank Clutch Grnd Drv Stl 49 123205X Retainer, Belt 50 74760624 Bolt, Hex 3/8-16 x 1-1/2 51 73680600 Nut, Crownlock 3/8-16 53 105710X Link, Clutch 55 105709X Spring, Return, Clutch 56 74760620 Bolt, Hex 3/8-16 x 1-1/4 57 161741 V-Belt, Drive 58 158278 Keeper, Belt, Transaxle, R.H. 59 169691 Keeper Belt Centerspan 61 17060612 Screw 3/8-16 x 3/4 62 8883R Cover, Foot Pedal 63 161399 Pulley, Engine 64 71170764 Bolt, Hex 7/16-20 x 4-1/4 65 10040700 Washer, Lock Hvy Hlcl Spr 7/16 66 161488 Keeper Belt Engine F-proof 69 142432 Screw Hex Wsh Hi-Lo 1/4-1/2 Unc 70 162848 Keeper Belt Engine 71 158283 Strap Torque Lh Hydro-3000 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 73 158282 Strap Torque Rh Hydro-3000 76 12000053 E-Ring
KEY PAR T NO. NO. DESCRIPTION
77 9396E Key Square 1/4 x 2 81 165598 Shaft Asm Cross Tapered 82 123782X Spring, Torsion 83 19171216 Washer 17/32 x 3/4 x 16 Gauge 84 165926 Link Transaxle 89 164892X428 Console 93 142564 Line Fuel Hydro 94 140462 Fan Hydro 95 158508 Control Asm Bypass Hydro-3000 96 4497H Retainer Spring 1" Zinc/cad. 101 141322 Washer Belliville 1/2 x 1-1/2 103 73940800 Nut Hex Jam Toplock 1/2-20 Unf 110 74760612 Bolt Hex 3/8-16 x 3/4 111 123776X Bracket, Transaxle, R.H. 116 72110610 Bolt Rdhd Sq Neck 3/8-16 x 1/25 120 73900600 Nut Lock Flg. 3/8-16 Unc 126 1685H Nut Lock 5/16-18 Nc Thd 127 74490548 Bolt Hex Flghd 5/16-18 x 3.0 Gr. 5 128 158284 Bracket Neutral Adjust HG-3000 129 105529X Bolt Shoulder 5/16-18 Unc 131 10140500 Washer Lock 5/16 134 158272 Rod Actuator Bypass Hydro-3000 135 123800X Washer 1-1/32 x 1-5/8 x 16 Gauge 136 163168X Washer Axle Flange 137 19111212 Washer 11/32 x 3/4 x 12 Ga. 138 19112016 Washer 11/32 x 1.25 x 16 Ga. 139 74760612 Bolt Fin Hex 3/8-16 x 3/4 140 4475J Bushing Pinion Sector 141 159197 Pin Hitch 142 74330516 Bolt 5/16 x 24 x 1 146 74490536 Bolt Hex Flghd 5/16-18 x 2-1/4 150 165850 Bushing Bellcrank 151 19133210 Washer 13/32 x 2 x 10 Ga. 156 166002 Washer Srrted 5/16ID x 1.125 158 165589 Bracket Shift Mount 159 165494 Hub Tapered Flange Shift Lt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 162 73680400 Nut Crownlock 1/4-20 Unc 163 74780416 Bolt Hex Fin 1/4-20 Unc x 1 Gr 5 164 19091010 Washer 5/8 x .281 x 10 Ga 165 165623 Bracket Pivot Lever 166 166880 Screw 5/16-18 x 5/8 168 165492 Bolt Shoulder 5/16-18 x .561 169 165581 Plate Fastening Lt 171 17490608 Screw Thdrol 3/8-16 x 1/2 Ty-Tt 189 160849 Washer Spacer Axle 197 169613 Nyliner Snap-In 5/8" Id 198 169593 Washer Nyl 7/8 Id x .105 202 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5
NOTE: All component dimensions given in U.S. inches\
1 inch = 25.4 mm
35
REPAIR PARTS
38
TRACTOR - - MODEL NUMBER SGT18H46B
STEERING ASSEMBLY
12
38
38
39
1
41
42
23
56
62
11
37
27
8
22
66
40
29
25
92
29
29
79
36
17
18
80
19
37
82
68
46 8
6
9
2
7
9
5
3
11
47
13
65
85
85
32
26
67
46
8
6
9
67
67
47
7
9 5
4
43
29
29
15
15
15
40
10
30
28
43
6
8
36
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
STEERING ASSEMBLY
KEY PAR T NO. N O. DESCRIPTION
1 140044X428 Wheel Steering Auto Black 2 154427 Axle Asm Front 3 156486 Spindle Asm Lh 4 157475 Spindle Asm Rh 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1 5/8 X 16ga 7 19272016 Washer 27/32 X 1 1/4 X 16 Ga 8 12000029 Ring Klip #t5304-75 9 3366R Bearing Col Strg Blk 10 156438 Link Drag 11 10040600 Lockwasher 12 73940800 Nut Hex Jam Toplock 1/2-20 Unf 13 136518 Spacer Bearing Axle Front 15 145212 Nut Hex Flange Lock 17 156543 Shaft Asm Strg 18 57079 Washer Thrust 515x 750x 033 19 160395 Support Shaft 22 165857 Screw Hex WshHd Torx 23 165851 Shaft Asm Pittman 25 154406 Bracket Steering 26 126847X Bushing Rod Tie Blk Lt 27 136874 Gear Sector 28 19131416 Washer 13/32 X 7/8 X 16ga 29 17060612 Screw 3/8-16x3/4 30 76020412 Pin 32 130465 Rod Tie Wire Form 19 75 Mech 36 145207 Bushing Strg 37 152927 Screw TT #10-32 x 5 x 3/8 Flange 38 140045X428 Insert Cap Strg 39 100712K Washer .53 x 2.25 x .160 Zinc 40 7810H Locknut Center 41 100711L Adaptor Wheel Strg 640/ 635id 42 145054X428 Boot Dash Steering 43 121749X Washer 25/32 X 1 1/4 X 16 Ga 46 121232X Cap Spindle Fr Top Blk 47 6855M Fitting Grease 56 19131210 Washer 13/32 x 3/4 x 10 Ga. 62 167905 Kit Steering Assembly Service 65 160367 Spacer Axle 66 154404 Bearing Arm Pittman 67 72140618 Bolt Rdhd Sq 3/8-16 Unc x 2-1/4 68 169828 Brace Axle Front 79 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 80 74950612 Bolt Hex Nylon 3/8-16 x 3/4 82 169835 Bracket Susp Chassis Front 85 133835 Fastner Christmas Tree 92 169829 Axle Rear 16" Tires GTV
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
37
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
ENGINE
2
1
25
26
14
38
105
32
31
3
34
106
33
16
107
105
81
13
62
72
8
6
5
45
99
45
100
39
40
29
41
33
OPTIONAL EQUIPMENT
Spark Arrester
37
45
23
4
38
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
ENGINE
KEY PAR T NO. NO. DESCRIPTION
1 176174 Control, Throttle 2 17720410 Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 3 - - - - - - - Engine, Tec Model Number TVT691
(Order Parts From Engine Manufacturer) 4 149723 Muffler 5 174703 Tube, Exhaust, LH 6 174704 Tube, Exhaust, RH 7 126470X Clip Insulated 8 171877 Bolt 5/16-18 UNC x 3/4 w/Sems 10 175563 Shield, Browning 13 35-414 Muffler Gasket 14 148456 Tube Drain Oil Easy 16 11050600 Washer, Lock, External Tooth 3/8 23 169837 Shield, Browning / Debris Guard 25 132778 Choke Control 26 73920600 Nut, Keps 3/8-24 UNF 29 137180 Kit, Spark Arrestor 31 151346 Tank Fuel 3 50 Rear 32 161493 Cap Fuel Gauge 33 123487X Clamp, Hose 34 106082X Pad, Spacer 37 8543R Line, Fuel 38 148315 Plug Drain Oil Easy 39 109227X Pad, Idler 40 3645J Bushing 41 139277 Stem, Fuel Tank 45 17000612 Screw Hex wsh Thdrol 3/8-16 x 3/4 62 10040500 Washer Lock 5/16 72 71070512 Screw Hex Hd Cap 5/16-18 x 3/4 81 73510400 Nut Keps Hex 1/4-20 Unc 99 160771 Bracket Asm Pivot Lh Raised 100 160770 Bracket Asm Pivot Rh Raised 105 17120616 Screw 3/8-16 x 1 106 160-82 Control Cover 107 42-823 Screw
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
39
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
SEAT ASSEMBLY
1
18
28
28
14
16
15
24
11
25
7
10
27
5
7
5
6
22
2
21
13 17
KEY PAR T NO. NO. DESCRIPTION
1 140118 Seat 2 140551 Pivot Bracket, Seat 5 145006 Clip, Push-in Hinged 6 73800600 Nut, Lock Hex w/Ins 3/8-16 UNC 7 124181X Spring, Seat 10 174894 Pan, Seat 11 166369 Knob, Seat, Black 12 121246X Bracket, Switch Mounting 13 121248X Bushing, Snap, Black, Nylon 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2 15 121249X Spacer, Split
12
KEY PAR T NO. NO. DESCRIPTION
16 123740X Spring 17 123976X Locknut, Flange 1/4 Grade 5 18 124238X Cap Spring Seat Blk 1.75 x 1.0 21 171852 Bolt, Shoulder 5/16-18 Unc -2A 22 73800500 Nut Lock Hex W/Ins 5/16-18 Unc 24 19171912 Washer 17/32 x 1-3/16 x 12 Gauge 25 127018X Bolt, Shoulder 5/16-18 x .62 27 17490608 Screw Thdrol 3/8-16 x 3/4 28 171877 Bolt 5/16-18 UNC x 3/4 w/Sems
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
40
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
DECALS
11
17
1
12
10
KEY PAR T NO. NO. DESCRIPTION
1 171448 Decal Fender 2 164022 Decal Side Panel 3 177174 Decal Hood LH 4 177173 Decal Hood RH 5 173000 Decal HP Engine 6 140837 Decal Parking Brake 7 157002 Decal Danger Fender English 8 4900J Decal Clutch/brake English 10 139346 Decal V-Belt Sch
4
5
2
2
3
14
8
13
13
19
KEY PAR T NO. NO. DESCRIPTION
11 162398 Decal Steering 12 156835 Decal Oper sDL Eng 13 106202X Reflector Taillight 14 145005 Decal, Btry Dngr/Psn 17 177512 Decal Fender Side 19 162391 Decal Deck
- - 142341 Decal Cntrl Movement
- - 157199X428 Pad, Footrest
- - 138311 Decal Handle Lft Height Adjust
- - 178277 Manual, Owner's (English)
7
17
6
WHEELS & TIRES
1
2
6
5,8
KEY PART NO. NO. DESCRIPTION
1 59192 Cap Valve Tire 2 65139 Stem Valve
4,10
7
3,9
11
3 106230X Tire Front 4 59904 Tube Front (Service Item Only) 5 106228X427 Rim Asm 8" front 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel nly) 8 124074X427 Rim Asm 12" rear 9 124106X Tire R 23 x 8.5-12 C Service 10 7154J Tube Rear (Service Item Only) 11 104757X428 Cap Axle Blk 1 50 X 1 00
- - 144334 Sealant, Tire (1 Doz. Tube) NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
MOWER LIFT
37
38
11
29
40
41
36
28
13
46
27
47
25
49
24
23
30
50
26
7
8
9
10
14
2
6
1
13
13
19
31 32
31 32
12
19
13
42
43
39
20
44
15
20
20
16
15
17
18
20
42
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
MOWER LIFT
KEY PAR T NO. N O. DESCRIPTION
1 121006X Rod Assembly, Lever 2 159188 Shaft Assembly, Lift 6 74780624 Bolt, Hex Head, Fin. 3/8-16 x 1-1/2 7 109413X Grip Handle 8 124526X Button Plunger Black 9 122364X Plunger Lever Lift 10 2876H Spring 11 145537 Link, Lift, LH 12 145536 Link, Lift, RH 13 4939M Retainer Spring 14 159189 Lever Assembly, Lift, RH 15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 UNC 17 130171 Trunnion 18 73800800 Nut Lock W/Wsh 1/2-13 Unc 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring 23 110807X Nut Special 24 19131016 Washer 13/32 x 5/8 x 16 Ga. 25 137150 Spring Compression 26 76020308 Pin Cotter 27 160985 Rod Adj. Lift 28 73350600 Nut Hex Jam 3/8-16 Unc 29 138057 Knob Inf. 3/8-16 Unc 30 150233 Trunnion Infin Height 31 169865 Bearing 32 73540600 Nut, Crownlock 3/8-24 36 155097 Pointer Height Indicator 37 123935X Plug Hole 38 17060516 Screw 5/16-18 x 1 39 142992 Stop Over Center 40 19112410 Washer 11/32 x 1-1/2 10 Ga. 41 123934X Scale Ind. Height 42 73680600 Nut, Crownlock 3/8-16 UNC 43 19131612 Washer 13/32 x 1 x 12 Ga. 44 72240608 Bolt, Carriage 3/8-16 x 1.00 46 12000022 E-Ring 47 19292016 Washer 49 145212 Nut Hex Flange Lock 50 110452X Nut Push
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
MOWER DECK
152
151
158
153
116
157
154
117
153
119
67
156
45
155
39
32
46
33
31
126
58
42
44
129
38
41
85
127
130
69
35
72
52
136
132
42
41
59
135
131
61
62
34
30
50
60
44
31
33
49
36
37
43
30
32
40
46
90
91
92
93
45
47
94
93
26
27
92
95
90
21
21
22
20
23
24
25
118
134
48
19
82
133
18
1
21
29
28
117
15
11
16
14
10
13
9 8
18
18
3
6
5
44
REPAIR PARTS
TRACTOR - - MODEL NUMBER SGT18H46B
MOWER DECK
KEY PART NO. N O. DESCRIPTION
1 156948 Deck Asm., Mower 46" 3 138457 Bracket Asm., Sway Bar 5 4939M Retainer Spring 6 130832 Arm, Suspension, Rear (Sway Bar) 8 850857 Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 9 10030600 Washer, Lock Hvy., Unplated 3/8 10 140296 Washer, Hard Blade, Mower Vented 11 176084 Blade Hi-Perf 46" 13 137553 Shaft Asm. w/Lower Bearing 14 137152 Housing, Mandrel 15 110485X Bearing, Ball, Mandrel 16 174493 Stripper, Mower Round 18 72140505 Bolt, Carriage 5/16-18 x 5/8 19 132827 Bolt, Hex Head, Shoulder 5/16-18 20 145055 Baffle, Vortex Mower 46" 21 73680500 Nut, Crownlock 5/16-18 UNC 22 134753 Stiffiner, Bracket 23 131267 Bracket, Deflector 24 105304X Cap, Sleeve 25 149287 Spring, Torsion, Deflector 26 110452X Nut, Push 27 166883X428 Shield, Deflector Mower 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 29 131491 Rod, Hinge 30 157722 Screw, Thdroll Washer Head 31 129963 Washer, Spacer Mower Vented 32 153531 Pulley, Mandrel 33 137266 Nut, Flg. Top Lock Cntr. 9/16 34 144945 Anchor, Spring Deck 46" 35 17490628 Screw, Thdroll 3/8-16 x 1-3/4 Tytt 36 19131316 Washer 13/32 x 1 x 16 Ga. 37 131494 Pulley, Idler, Flat 38 156085 Keeper, Belt, Idler 39 144917 Pulley, Idler, Driven 40 137273 Spring, Secondary 44/46/50 Vent 41 17060620 Screw 3/8-16 x 1-1/4 42 165723 Spacer, Retainer 43 144949 Arm, Idler Secondary 44 133943 Washer, Hardened 45 145059 Cover, Mandrel Deck 46 137729 Screw, Thdroll. 1/4-20 x 5/8 47 144959 V-Belt, Mower, Secondary 48 139573 V-Belt, Mower, Primary 49 73680600 Nut, Crownlock 3/8-16 UNC 50 72110612 Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 52 156493 Pulley Idler 58 165906 Rod Brake 46"
KEY PAR T NO. NO. DESCRIPTION
59 157034 Guide Bolt 46" Mower Dr 60 156722 Arm Asm Brake 46" 61 161315 Bolt Shld 5/16-18 62 131870 Spring Return 67 106932X Knob Rd 3/8-16 Plstc Thds Blk 69 73350600 Nut Hex Jam 3/8-16 Unc 72 19131316 Washer 13/32 x 1 x 16 Ga. 82 4497H Retainer Spring 85 10040600 Washer Lock 3/8 90 74760616 Bolt Fin Hex 3/8-16 Unc x 1 91 132274 Bracket Asm. Noseroller Lh 92 73800600 Nut Lock Hex w/Ins 3/8-16 Unc 93 19171416 Washer 17/32 x 7/8 x 16 Ga. 94 132264 Roller Nose 95 132273 Bracket Asm. Noseroller Rh 116 4898H Bolt, Shoulder 117 165746 Gauge Wheel 118 73930600 Nut, Centerlock 3/8-16 UNC 119 19121414 Washer 3/8 x 7/8 x 14 Ga. 126 156472 Arm, Idler, Primary Deck 46" 127 146763 Pulley, Idler, V-Groove Dim. 4.25 129 19133808 Washer 13/32 x 2-3/8 x 8 Ga 130 165891 Bolt Carriage Idler 131 169022 SPring Return Idler 132 165890 Arm Spring Brake Mower 133 165904 Bracket Anchor Cable 46" 134 17490512 Screw Thdrol5/16-18 x 3/4 135 165898 Retainer Spring Yellow 136 19091216 Washer 9/32 x 3/4 x 16 Ga 151 169670 Bracket Clutch Cable 152 170328 Clutch Cable 38"/46" 153 169674 Washer Flat 3/8" Type B 154 169675 Spring Retainer 155 169671 Spring Retension Q 156 169672 SPacer Clutch Cable 157 169669 Rod Clutch Cable 3/8" 158 17720410 Screw Hex Thd Cut 1/4-20 x 5/8
- - 143651 Mandrel Asm 44"/46"/50" Service
- - 172497 Deck Complete (Std. Deck-Order separately mulch plateand gauge wheel components Key Nos. 101­106 and 116-118)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main­tained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products a division of WCI Outdoor Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN­TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
In Canada contact:
Electrolux Home Products a division of WCI Outdoor Products, Inc. 7075 Ordan Drive Mississauga, Ontario L5T 1K6
46
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
SIGHTING GUIDE
CUT OUT ON DOTTED LINES
THIS IS A 15° SLOPE
NOT ACROSS HILL
47
SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.
15° MAX.
Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu­ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
®
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