Weber GENESIS User Manual

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GENESIS

 WARNING: Follow all leak-check

procedures carefully in this manual prior

to barbecue operation. Do this even if

the barbecue was dealer-assembled.

NOTICE TO INSTALLER: These instructions

must be left with the owner and the owner

should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR

OUTDOOR USE ONLY.

 WARNING

1. Do not store spare liquid propane

cylinder within 10 feet (3m) of this

appliance.

2. Do not store or use gasoline or other

flammable liquids or vapors within 25

feet (8m) of this appliance.

 DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid

4. If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

Leaking gas may cause a fire or explosion

which can cause serious bodily injury or

death, or damage to property.

YOU MUST READ THIS OWNERS GUIDE

BEFORE

OPERATING YOUR GAS GRILL

55279 01/30/02

Cast Iron NG

US English

Natural Gas Grill Owners Guide

 WARNING: Do not try to light this

appliance without reading the “Lighting”

Instructions section of this manual

A208_NG.c

Ba202.c

B204_NG.c

C204_NG.c

D204_NG.b

E201.c

A-2

Dangers & Warnings

 DANGER

Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in

serious bodily injury or death, or in a fire or an explosion causing damage to property.

 WARNINGS

 Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.

 Improper assembly may be dangerous. Please carefully follow the assembly instructions in this

manual.

 After a period of storage, and/or nonuse, the Weber

gas barbecue should be checked for gas leaks

and burner obstructions before use. See instructions in this manual for correct procedures.

 Do not operate the Weber

gas barbecue if there is a gas leak present.

 Do not use a flame to check for gas leaks.

 Combustible materials should never be within 24 inches of the top, bottom, back or sides of your

Weber

gas barbecue.

 Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue.

 Your Weber

gas barbecue should never be used by children. Accessible parts of the barbecue may

be very hot. Keep young children away while it is in use.

 You should exercise reasonable care when operating your Weber

gas barbecue. It will be hot

during cooking or cleaning and should never be left unattended, or moved while in operation.

 Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five

minutes before attempting to relight, using the lighting instructions.

 Do not use charcoal or lava rock in your Weber

gas barbecue.

 Never lean over open grill or place hands or fingers on the front edge of the cooking box.

 Should a grease fire occur, turn off all burners and leave lid closed until fire is out.

 Do not enlarge valve orifices or burner ports when cleaning the valves or burners.

 The Weber

gas barbecue should be thoroughly cleaned on a regular basis.

 Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid

propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.

 Do not attempt to disconnect any gas fitting while your barbecue is in operation.

 Use heat-resistant barbecue mitts or gloves when operating barbecue.

 Combustion byproducts produced when using this product contain chemicals known to the state

of California to cause cancer, birth defects, or other reproductive harm.

LIQUID PROPANE GAS UNITS ONLY:

 Use the regulator that is supplied with your Weber

gas barbecue.

 Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in

operation.

 A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid

propane supplier. Do not use a liquid propane cylinder with a damaged valve.

 Although your liquid propane cylinder may appear to be empty, gas may still be present, and the

cylinder should be transported and stored accordingly.

 If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:

1. Move away from liquid propane cylinder.

2. Do not attempt to correct the problem yourself.

3. Call your fire department.

A-3

Contents

Danger & Warnings ..................................................................................A-2

Warranty ..................................................................................................A-4

General Instructions .................................................................................A-5

Cooking ...................................................................................................A-6

Cleaning .................................................................................................. A-6

Cast Iron Cooking Care Instructions ......................................................... A-7

Exploded View ......................................................................................... A-8

Parts List ...................................................................................................A-10

Unpacking ...............................................................................................A-11

Assembly Instructions............................................................................... B-a

Gas Instructions ....................................................................................... C-1

Leak Checking ......................................................................................... C-3

Operating................................................................................................. D-1

Lighting ....................................................................................................D-1

Manual Lighting .......................................................................................D-2

Lighting the Side Burner ...........................................................................D-3

Troubleshooting .......................................................................................D-4

Side Burner Troubleshooting..................................................................... D-5

Maintenance ............................................................................................E-1

Replacing Main Burners ...........................................................................E-2

Crossover

Ignition System Operations .....................................................E-2

A-4

Weber-Stephen Products Co. (Weber) hereby warrants to

the ORIGINAL PURCHASER of this Weber

gas grill that it

will be free of defects in material and workmanship from

the date of purchase as follows:

when assembled and operated in accordance with the

printed instructions accompanying it.

Weber may require reasonable proof of your date of

purchase. THEREFORE, YOU SHOULD RETAIN YOUR

SALES SLIP OR INVOICE.

This Limited Warranty shall be limited to the repair or

replacement of parts that prove defective under normal

use and service and which on examination shall indicate,

to Weber’s satisfaction, they are defective. Before returning

any parts, contact the Customer service representative in

your region using the contact information sheet provided

with your manual. If Weber

confirms the defect and

approves the claim, Weber

will elect to replace such parts

without charge. If you are required to return defective

parts, transportation charges must be prepaid. Weber

will

return parts to the purchaser, freight or postage prepaid.

Aluminum Castings, lifetime, 1 year paint

Porcelain Hood Section, 25 years

Burners, 10 years

Igniter, 3 years

Cooking Grates, 5 years against

manufacturer defects

Flavorizer

Bars, 1 year no rust

through

Thermoplastic/Thermoset Parts, 10 years Excluding

fading

All Remaining Parts, 5 years,

This Limited Warranty does not cover any failures or

operating difficulties due to accident, abuse, misuse,

alteration, misapplication, vandalism, improper installation

or improper maintenance or service, or failure to perform

normal and routine maintenance, including but not limited

to damage caused by insects within the burner tubes, as

set out in this owner’s manual.

Deterioration or damage due to severe weather conditions

such as hail, hurricanes, earthquakes or tornadoes,

discoloration due to exposure to chemicals either directly

or in the atmosphere, is not covered by this Limited

Warranty.

There are no other express warrants except as set forth

herein and any applicable implied warranties of

merchantability and fitness are limited in duration to the

period of coverage of this express written Limited

Warranty. Some regions do not allow limitation on how

long an implied warranty lasts, so this limitation may not

apply to you.

Weber

is not liable for any special, indirect or

consequential damages. Some regions do not allow the

exclusion or limitation of incidental or consequential

damages, so this limitation or exclusion may not apply to

you.

Weber

does not authorize any person or company to

assume for it any other obligation or liability in connection

with the sale, installation, use, removal, return, or

replacement of its equipment; and no such representations

are binding on Weber

This Warranty applies only to products sold at retail.

WEBER-STEPHEN PRODUCTS CO.

Customer Service Center

1890 Roselle Road, Suite 308

Schaumburg, IL 60195

USA

Warranty

A-5

General Instructions

Your Weber

gas barbecue is a portable outdoor cooking

appliance. With the Weber

gas barbecue you can grill,

barbecue, roast and bake with results that are difficult to

duplicate with indoor kitchen appliances. The closed lid

and Flavorizer

bars produce that “outdoor” flavor in the

food.

The Weber

gas barbecue is portable so you can easily

change its location in your yard or on your patio. Portability

means you can take your Weber

gas barbecue with you if

you move.

The natural gas supply is easy to use and gives you more

cooking control than charcoal fuel.

• These instructions will give you the minimum

requirements for assembling your Weber

gas

barbecue. Please read the instructions carefully before

using your Weber

gas barbecue. Improper assembly

can be dangerous.

• Not for use by children.

• If there are local codes that apply to portable gas grills,

you will have to conform to them. If there are no local

codes, you must conform to the latest edition of the

National Fuel Gas Code: ANSI Z 223.1.

• This Weber

gas barbecue is designed for natural

(piped in city) gas only. Do not use liquid propane (LP)

bottled gas. The valves, orifices and hose are for

natural gas only.

• Do not use with charcoal fuel.

• Check that the area under the control panel and the

bottom tray are free from debris that might obstruct the

flow of combustion or ventilation air.

For Installation in Canada

These instructions, while generally acceptable, do not

necessarily comply with the Canadian Installation codes,

particularly with piping above and below ground. In

Canada the installation of this appliance must comply with

local codes and/or Standards CAN/CGA-B149.1

(Installation Code for Natural Gas Burning Appliances and

Equipment).

Storage

■ The gas must be turned OFF at the natural gas

supply when the Weber

gas barbecue is not in use.

■ When the Weber

gas barbecue is stored indoors,

the gas supply must be disconnected.

■ The Weber

gas barbecue should be checked for gas

leaks and any obstructions in the burner tubes before

using. (See Sections: “General Maintenance and

Annual Maintenance.”)

■ Check that the areas under the control panel and the

slide out bottom tray are free from debris that might

obstruct the flow of combustion or ventilation air.

■ The Spider /Insect Screens should also be checked

for any obstructions. (See Section: “Annual

Maintenance.”)

Operating

 WARNING: Only use this barbecue outdoors in a

well-ventilated area. Do not use in a garage,

building, breezeway or any other enclosed area.

 WARNING: Never use your Weber

gas barbecue

under an unprotected combustible roof or

overhang.

 WARNING: Your Weber

gas barbecue is not

intended to be installed in or on recreational

vehicles and/or boats.

 WARNING: Do not use combustible materials

within 24 inches of the top, bottom, back or sides

of the grill.

 WARNING: The entire cooking box gets hot when

in use. Do not leave unattended.

 WARNING: Keep any electrical supply cord and the

fuel supply hose away from any heated surface.

 WARNING: Keep the cooking area clear of

flammable vapors and liquids, such as gasoline,

alcohol, etc., and combustible materials.

Gas Supply Testing

• Disconnect your Weber

gas barbecue when the gas

supply is being tested at high pressures. This

appliance and its individual shutoff valve must be

disconnected from the gas supply piping system

during any pressure testing of that system at test

pressures in excess of 1/2 psig (3.5 kPa).

• Turn OFF your Weber

gas barbecue when the gas

supply is being tested at low pressures. This

appliance must be isolated from the gas supply

piping system by closing its individual manual shutoff

valve during any pressure testing of the gas supply

piping system at the pressure equal to or less than 1/

2 psig (3.5 kPa).

A-6

Cooking

 WARNING: Do not move the Weber

gas barbecue

when operating or while barbecue is hot.

You can adjust the FRONT and BACK burners as desired.

The control settings: High (H), Medium (M), Low (L), or Off

(O) are described in your Weber

cookbook. The cookbook

uses these notations to describe the settings of the

FRONT and BACK burners. For example, to sear steaks,

you would set all burners at H (high). Then to complete

cooking, you would set FRONT and BACK at M (medium).

Refer to your Weber

cookbook for detailed cooking

instructions.

Note: The temperature inside your cooking box for the first

few uses, while surfaces are still very reflective, may be

hotter than those shown in your cookbook. Cooking

conditions. Such as wind and weather, may require the

adjustment of the burner controls to obtain the correct

cooking temperatures.

 CAUTION: Replace thermometer in lid when not in

use. Do not leave thermometer in food while

cooking.

If burners go out during cooking, open lid, turn off all

burners and wait five minutes before relighting.

Preheating - Your Weber

gas barbecue is an energy-

efficient appliance. It operates at an economical low BTU

rate. To preheat: after lighting, close lid and turn all burners

to high (HH). Preheating to between 500° and 550° F (260°

and 290° C) will take 10 to 15 minutes depending on

conditions such as air temperature and wind.

Drippings and grease - The Flavorizer

bars are

designed to “smoke” the correct amount of drippings for

flavorful cooking. Excess drippings and grease will

accumulate in the catch pan under the slide out bottom

tray. Disposable foil drip pans are available that fit the catch

pan.

 WARNING: Check the bottom tray for grease build-

up before each use. Remove excess grease to avoid

a grease fire in the slide out bottom tray.

Cleaning

 WARNING: Turn your Weber

gas barbecue OFF and

wait for it to cool before cleaning.

 CAUTION: Do not clean your Flavorizer

bars or

cooking grates in a self-cleaning oven.

For availability of replacement cooking grates and

Flavorizer

bars contact the

Customer Service Representative in your region using

the contact information sheet

provided with your manual.

Outside surfaces - Use a warm soapy water solution to

clean, then rinse with water.

 CAUTION: Do not use oven cleaner, abrasive

cleansers (kitchen cleansers) cleaners that contain

citrus products, or abrasive cleaning pads on

barbecue or cart surfaces.

Slide out Bottom tray - Remove excess grease, then

wash with warm soapy water, then rinse

Flavorizer

bars and Cooking grates - Clean with a

suitable brass bristle brush. As needed, remove from grill

and wash with warm soapy water, then rinse with water.

Catch pan - Disposable foil trays are available, or you can

line the catch pan with aluminum foil. To clean the catch

pan, wash with warm soapy water, then rinse.

Thermometer - Wipe with warm soapy water; clean with

plastic scrub ball. Do not put in dishwasher or submerge in

water.

Inside cooking module - Brush any debris off of burner

tubes. DO NOT ENLARGE BURNER PORTS

(OPENINGS). Wash inside of cooking box with warm

soapy water and a water rinse.

Inside Lid - While lid is warm, wipe inside with paper towel

to prevent grease build-up. Flaking built-up grease

resembles paint flakes.

Stainless steel surfaces - Wash with a soft cloth and a

soap and water solution. Be careful to scrub with the grain

direction of the stainless steel.

Thermoset surfaces - Wash with a soft cloth and a soap

and water solution.

Do not use cleaners that contain acid, mineral spirits

or xylene. Rinse well after cleaning.

Thermoset work surfaces are not to be used as cutting

boards.

General Instructions

A-7

WARNING: Follow all safety instructions provided

with your barbecue. Do not drop cast iron grates,

they will break.

First Time Use - Wash thoroughly with a mild dishwashing

liquid to remove the wax coating used for protection in

shipping. Rinse with warm water and dry completely with a

soft cloth or paper towel. NEVER ALLOW TO DRAIN DRY,

OR WASH IN A DISHWASHER. You must season the

grates before first use to prevent rust and keep foods from

sticking.

Seasoning Cast Iron Grates - A SOLID vegetable

shortening is recommended for the initial seasoning.

Spread a thin coating of solid vegetable shortening over

entire surface of the cast iron grates with a paper towel. Be

certain the entire surface, including all corners, has been

coated thoroughly. (Do not use salted fat such as

margarine or butter.)

Turn burners to M-O-M with lid closed (M = Medium,

O = Off, H = High, L = Low. Turn burners to M-M if you

have a two burner Silver A model). Preheat grill for 10

minutes. Place cast iron grates back in grill. Allow grill to

heat for 1 to 1 1/2 hours. Turn all burners to OFF. Leave

grates in barbecue until they are cool. Your cast iron grates

are now ready to use.

Maintenance - Brush debris off with a steel bristled wire

brush.

Reseasoning - After each use the grates may be

reseasoned by coating with a solid vegetable shortening,

closing the lid and leaving the cast iron grates in grill until it

is cool.

Tips - The cast iron grates will turn black with use. The

pores of the iron will be sealed, providing a durable coating

that helps to prevent foods from sticking. The grates will

further season with use. REGULAR APPLICATIONS OF

SOLID VEGETABLE SHORTENING WILL IMPROVE ITS

RESISTANCE TO RUST.

Rust, a metallic taste or discolored foods are signs of

improper or inadequate seasoning or may result from

cooking acidic foods If rust occurs you can remove the rust

with a steel brush. Then re-season the grates.

Caution

To prevent rusting the cast iron cooking grates should be

re-seasoned frequently, particularly when new. Rusting is

not a manufacturers defect.

Since cast iron holds heat well, you will not need to use

extremely high cooking temperatures. Best results are

obtained with medium to medium-high heat. Do not

overheat.

As with all cast iron, the more the use, the easier the

maintenance.

Note: Prior to storing, grease very lightly with solid

vegetable shortening, then wipe dry with a paper

towel. Store in a dry place.

Cast Iron Cooking Grates Care Instructions

A-8

Genesis

Silver-C NG

100201

Exploded View

A-9

Exploded View List

1. Hinge Pin

2. Left Endcap

3. Shroud

4. Handle

5. Warm-Up

™

Basket

6. Warming Rack

7. Cast Iron Cooking Grates

8. Flavorizer

Bars

9. Cooking Box

10. 1/4-20 keps nut

11. Slide Out Bottom Tray

12. Work Surface

13. Catch Pan Holder

14. Left Rear Trim Assembly Arm

15. 1/4 - 14 x 5/8 inch bolt

16. Left Trim Piece

17. Left Front Trim Assembly Arm

18. 1/4 - 20 x 2 inch bolt

19. Swing Up Table Assembly

20. 1/4 - 20 x 1 inch bolt

21. Nylon Washer

22. Caster Frame

23. Caster

24. Bottom Rack

25. Wheel

26. Hubcap

27. Hair Pin Cotter

28. Right Endcap

29. Thermometer

30. Handle Hardware

31. Control Panel Knobs

32. Control Panel

33. Control Panel Hardware

34. Crossover

Ignition Button

35. Crossover

tube

36. Front / Rear Burner

37. Center Burner

38. Manifold Hardware

39. Manifold, Hose and regulator (assembled)

40. Catch Pan

41. Disposable Drip Pan

42. Igniter

43. Top Frame Assembly

44. Side Burner

45. Right Rear Trim Assembly Arm

46. Right Trim Piece

47. Right Front Trim Assembly Arm

48. Front Panel

49. Glides

50. Wheel Frame

51. Hose

52. 1/4 - 20 x 1 3/4 inch bolt

A-10

Parts List

Cooking Box Assembly - 1

Caster Frame - 1

Wheel Frame - 1

Bottom Rack - 1

Left Trim Assembly - 1

Swing Up Table - 1

Side Table - 1

Flavorizer

Bars - 5

Warm-Up

™

Basket - 1

Warming Rack - 1

Hose - 1

Bottom Tray - 1

Catch-Pan Holder - 1

Catch-Pan - 1

Disposable Drip Pans - 2

Thermometer - 1

1 inch Bolts (1/4 x 20 x 1 inch Bolt) - 8

Nylon Washer - 8

Wrench - 1

Right Trim Assembly - 1

Side Burner - 1

Cast Iron Cooking Grate - 2

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