Wagner SprayTech 9140, 9140S, 9210 User Manual

0 (0)

MODELS 9140, 9140S, 9150, 9170, 9190 AND 9210

HIGH PERFORMANCE AIRLESS SPRAYER

 

OWNERS MANUAL READ THIS MANUAL FOR COMPLETE INSTRUCTIONS

 

 

TABLE OF CONTENTS:

 

This pump is available in two models: a

 

 

 

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 2-3

stand model and a cart model. The cart

 

 

 

COMPONENTS AND DESCRIPTION . . . . . . . . . . . . . . .

. . . 4

model is shown in this manual. All

 

 

 

SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 5

information given for the cart model

 

 

 

PLUGGING IN THE SPRAYER . . . . . . . . . . . . . . . . . . . .

. . . 6

applies to the stand model except where

 

 

 

PRESSURE RELIEF PROCEDURE . . . . . . . . . . . . . . . .

. . . 6

indicated.

 

 

 

PURGING AND PRIMING. . . . . . . . . . . . . . . . . . . . . . . .

. . . 7

 

SPRAYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 8

 

SPRAYING TROUBLESHOOTING . . . . . . . . . . . . . . . . .

. . . 9

 

CLEANUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-11

 

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 12

 

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 13

 

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 13

 

FLUID SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 14

 

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 15

 

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48-51

 

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 52

Need help? Call us first for answers fast.

Call Wagner Spray Tech toll-free if you have any comments or problems with this product.

1-800-880-0993

Wagner Technical Service

Visit us on the world wide web!

http://www.wagnerspraytech.com

1770 Fernbrook Lane, Minneapolis, MN 55447

SPECIFICATIONS:

Weight ..............................

25 lbs (9140S)

 

31 lbs (9140, 9150)

 

36 lbs (9170, 9190)

 

40 lbs (9210)

Capacity ...........................

Up to .25 gallon (1 liter) per minute (9140,

 

9140S, 9150)

 

Up to .33 gallon (1.25 liter) per minute (9170)

 

Up to .42 gallon (1.6 liter) per minute (9190)

 

Up to .45 gallon (1.71 liter) per minute (9210)

Power source ...................

1/2 Hp universal motor (9140, 9140S, 9150)

 

5/8 Hp permanent magnet DC motor (9170)

 

3/4 Hp permanent magnet DC motor (9190)

 

7/8 Hp permanent magnet DC motor (9210)

Power requirement ...........

15 amp minimum circuit on 115 VAC, 60

 

Hz current

Generator .........................

15 amp A/C

Spraying pressure ............

Up to 2800 PSI

Safety features .................

Spray gun trigger lock and guard;

 

built-in tip safety guard; priming

 

knob for safe pressure release.

Capability..........................

Sprays a variety of paints, oil

 

base, latex, primers, stains,

 

preservatives and other

 

nonabrasive materials.

 

Do not use materials with flash

 

points below 70°F (21°C).

This pump should not be used with textured materials, block filler, or asphalt sealer.

0803 • Form No. 0512731G

Printed in the U. S. A.

U.S. Patent No. 6,435,846

English

 

 

 

 

 

SAFETY INFORMATION READ ALL SAFETY

INFORMATION BEFORE OPERATING THE EQUIPMENT

HAZARD: INJECTION INJURY

A high pressure paint stream produced by

this equipment can pierce the skin and underlying tissues, leading to serious injury

and possible amputation. SEE A PHYSICIAN IMMEDIATELY.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the gun is 2800 PSI/193BAR fluid pressure.

PREVENTION:

NEVER aim the gun at any part of the body.

NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.

NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.

ALWAYS lock the gun trigger, shut the pump off, and release all pressure before servicing, cleaning the tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/SPRAY knob must be turned to PRIME to relieve the pressure. Refer to the PRESSURE RELIEF PROCEDURE (page 6) described in the pump manual.

ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.

ALWAYS remove the spray tip before flushing or cleaning the system.

Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.

NEVER use a spray gun without a working trigger lock and trigger guard in place.

All accessories must be rated at or above 2800 PSI/193 BAR. This includes spray tips, guns, extensions, and hose.

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.

Wear protective eyewear.

Wear protective clothing as required by coating manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite.

Property damage and/or severe injury can occur.

PREVENTION:

Provide extensive exhaust and fresh air

introduction to keep the air within the spray area free from accumulation of flammable vapors.

Avoid all ignition sources such as static electric sparks, open flames, pilot lights, electrical appliances, and hot objects.

Connecting or disconnecting power cords or working light switches can make sparks.

Do not smoke in spray area.

Fire extinguisher must be present and in good working order.

Place paint pump at least 20 feet from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The paint pump contains arcing parts that emit sparks and can ignite vapors.

The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.

Use only conductive or grounded high pressure fluid hose. Gun must be grounded through hose connections.

Power cord must be connected to a grounded circuit.

Always flush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks.

Follow the material and solvent manufacturer's warnings and instructions.

Use extreme caution when using materials with a flashpoint below 70° F (21° C). Flashpoint is the temperature that a fluid can produce enough vapors to ignite.

Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying flammable materials.

Use lowest possible pressure to flush equipment.

GAS ENGINE (WHERE APPLICABLE)

Always place pump outside of structure in fresh air. Keep all solvents away from the engine exhaust. Never fill fuel tank with a running or hot engine. Hot surface can ignite spilled fuel. Always attach ground wire from pump unit to a grounded object, such as a metal water pipe. Refer to enigine owner’s manual for complete safety information.

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

Do not use materials containing bleach or chlorine.

Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 - trichloroethane. They are not compatible with aluminum.

Contact your coating supplier about the compatibility of material with aluminum.

English

2 1-800-880-0993 © 2003 Wagner Spray Tech - All rights reserved.

SAFETY INFORMATION READ ALL SAFETY

INFORMATION BEFORE OPERATING THE EQUIPMENT

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

Read all instructions and safety precautions before operating equipment.

Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.

The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety requirements of the pump manufacturer.

Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a paint hose. Replace it with another grounded high-pressure hose.

All hoses, swivels, guns, and accessories must be pressure rated at or above 2800PSI/193 BAR.

Do not spray outdoors on windy days.

Wear clothing to keep paint off skin and hair.

IMPORTANT ELECTRICAL INFORMATION

CAUTION

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 or 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

Do not use more than 100 feet of hose. If you need to paint further than 100 feet from your power source, use more extension cord, not more paint hose.

CAUTION

THE 9140, 9140S AND 9150 SERIES UNITS ARE PROVIDED WITH A NON-RESETABLE THERMAL OVERLOAD. THE 9170, 9190 AND 9210 SERIES UNITS ARE PROVIDED WITH A REPLACEABLE FUSE.

Always disconnect the motor from the power supply before working on the equipment.

The cause of the overload should be corrected before restarting. Take to Service Center.

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING

Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is

necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

IF YOU EXPERIENCE PROBLEMS WITH YOUR SPRAYER AT ANY TIME DURING ASSEMBLY,

OPERATION OR CLEANUP, PLEASE REFER TO THE TROUBLESHOOTING SECTION OF THIS MANUAL (PAGE 15), OR CALL CUSTOMER SERVICE AT:

1-800-880-0993

© 2003 Wagner Spray Tech - All rights reserved. 1-800-880-0993

3

English

Wagner SprayTech 9140, 9140S, 9210 User Manual

 

COMPONENTS AND DESCRIPTION

COMPONENTS

sprayer model (refer to Spray

Gun/Tip Chart, below).

The shipping carton for your painting system contains the following:

• Suction set and return tube

 

Spray Hose ......................The spray hose connects the gun to

 

the pump.

 

 

• Spray gun with filter

 

 

 

 

 

 

 

 

 

• Spray tip assembly (see chart below)

Return Tube......................Fluid is sent back out through the

• 25 foot long, 1/4 inch diameter pressure hose (9140, 9140S, 9150)

return tube to the original container.

• 50 foot long, 1/4 inch diameter pressure hose (9170, 9190, 9210)

PRIME/SPRAY Knob........The PRIME/SPRAY knob directs fluid

• Separating Oil

 

 

 

 

 

 

to the spray hose when set to SPRAY

CONTROLS AND FUNCTIONS

or the return tube when set to PRIME.

The arrows on the PRIME/SPRAY

ON/OFF Switch ................The ON/OFF switch turns the unit on

knob shows the rotation directions for

 

 

 

and off (O=OFF, l=ON).

PRIME and SPRAY.

 

 

Suction Set .......................Fluid is drawn through the suction

The PRIME/SPRAY knob is also used

 

 

 

set into the pump.

to relieve pressure built up in the

Fluid Section ....................A piston in the fluid section moves up

spray hose (Pressure Relief

Procedure, page 6)

 

 

 

 

 

and down to create the suction that

Pressure Control Dial .......The pressure control dial controls

 

 

 

draws fluid through the suction set.

Spray Gun ........................The spray gun controls the delivery

the amount of force the pump uses

to push the fluid (see graphic below

 

 

 

of the fluid being pumped. The gun

for locations).

 

 

 

 

 

model you have depends on your

 

 

 

 

Spray Gun/Tip Chart

 

 

 

Sprayer

Gun

Tip

Max.

Recommended

Pressure Control Dial

 

 

 

 

Model

Model

Size

Size

Filter

Rear of motor shroud,

Front face plate,

9140/S

GX-06

.013

.015

Yellow (fine)

(9140, 9140S, 9150,

 

9210 model

9170, and 9190).

 

9150 GX-07 .013

.015

Yellow (fine)

 

 

 

 

 

9170

GX-07

.015

.017

Yellow (fine)

Spray hose

 

 

9190 GX-08 .017

.019

White (medium)

 

 

port

 

 

9210 GX-10

.017

.021

White (medium)

 

 

 

 

 

Hose

 

 

 

 

 

 

bracket

 

 

 

 

 

 

Handle

 

 

 

 

 

 

Motor

 

 

Pressure Control Dial

 

 

 

 

 

 

 

 

housing

 

 

 

 

 

 

Lubricating

 

 

PRIME/SPRAY knob

 

 

 

 

PRIME position SPRAY position

 

area (on front

 

 

 

face plate)

 

 

 

 

 

 

ON/OFF switch

Pail bracket

O = OFF

 

l = ON

Spray hose

PRIME/

 

SPRAY

Spray

knob

tip

Fluid

Spray

gun

section

 

Return

 

tube

PRIME

SPRAY

PRIME

SPRAY

O

l

Suction

tube

Suction set screen

 

English

Customer Service: 800-880-0993 4

© 2003 Wagner Spray Tech - All rights reserved.

 

 

 

 

SETUP--ASSEMBLING THE SPRAYER

TOOLS NEEDED FOR SETUP

Two adjustable wrenches

3/16” allen wrench

Extension cord (refer to Important Electrical Information

(page 3).

WARNING

Do not plug in the unit until setup is complete.

ATTACHING THE HANDLE (CART MODELS)

1. Position the handle against the cart so that the holes in the handle line up with the holes in the cart.

2. Insert the bolts through the holes in the handle and cart and locking washers.

3. Tighten the wing nuts onto the bolts by hand.

ATTACHING THE PAIL BRACKET (CART MODELS)

1. Position the pail bracket against the unit so that the holes in the unit line up with the holes in the bracket.

2. Insert the bolts through the holes in the bracket and the unit.

3. Tighten the bolts with a 3/16” allen wrench.

ATTACHING THE PAINT HOSE

1.Thread the high pressure hose to the paint hose port.

2.Tighten with an adjustable

wrench.

3. Remove pusher stem from inlet valve.

ATTACHING THE SPRAY GUN

1. Thread spray gun onto the other end of the hose.

Hold the gun with one adjustable wrench, and tighten with the other.

ATTACHING THE SUCTION SET & RETURN TUBE

1.Attach the suction tube to the inlet valve and tighten firmly by hand. Be sure that the threads are straight so that the fitting turns freely.

2.Press the return tube onto the return tube fitting.

3.Squeeze clip over the return tube fitting to secure return tube.

Return tube

fitting

Inlet valve

Clip

Return tube

Suction set

LOCKING AND UNLOCKING THE SPRAY GUN

WARNING

Always lock the trigger off when attaching the spray tip or when the spray gun is not in use. Refer to Spray Gun/Tip Chart on page 4 to determine the gun model you have.

GX-06/07

GUN MODELS GX-06 AND

GX-07

The gun is secured when the trigger lock is at a 90° angle (perpendicular) to the trigger in either direction.

Gun locked (gun will not spray)

GX-08/10

GUN MODELS GX-08 AND

GX-10

To lock the gun, turn the trigger lock forward and slightly down until it stops.

Gun locked (gun will not spray)

The spray tip SHOULD NOT be attached until after the sprayer and paint hose have been purged and primed.

© 2003 Wagner Spray Tech - All rights reserved.

5

Customer Service: 800-880-0993

English

BEFORE YOU BEGIN

This column contains instructions that will be repeated throughout this manual.

PLUGGING IN THE SPRAYER

1.

Check that the ON/OFF

o

 

switch is in the OFF

 

 

 

position.

 

2.

Plug the sprayer into a

 

 

heavy duty grounded

 

 

extension cord. Refer to

 

 

Important Electrical

 

 

Information, page 3).

 

PRESSURE RELIEF PROCEDURE

WARNING

Be sure to follow the pressure relief procedure (page 6) when shutting the unit off FOR ANY PURPOSE. This procedure is used to relieve pressure from the spray hose.

1. Lock the spray gun off.

GX-06/07

 

 

GX-08/10

 

2.

Flip the ON/OFF switch to

 

o

 

the OFF (O) position.

 

3.

Unlock the spray gun,

 

 

 

turn the PRIME/SPRAY

 

 

 

knob to PRIME, and

PRIME

SPRAY

 

paint bucket.

 

trigger spray gun into

 

 

4.

Lock the spray gun.

 

 

PAINT STRAINING

It is recommended that in order to avoid premature tip and gun clogging you should strain your paint before spraying. Follow manufacturer’s recommendations.

CHOOSING THE CORRECT SPRAY GUN FILTER

Use the proper gun filter based on the tip size being used.

Part No.

Tip Size

Filter

Mesh

Color of

Qty.

 

 

Type

Number

Filter

 

 

 

 

 

Body

 

0154918

.011

Extrafine

180 mesh

red

2 pack

 

 

 

0.084 mm

 

 

 

 

 

 

 

 

0154675

.013 - .015

Fine

100 mesh

yellow

2 pack

 

 

 

0.140 mm

 

 

 

 

 

 

 

 

0154842

.017 - .023

Medium

50 mesh

white

2 pack

 

 

 

0.315 mm

 

 

 

 

 

 

 

 

BEFORE YOU PRIME THE SPRAYER

Before priming, squirt a teaspoon of separating oil (P/N 0154908 included with unit) into the indicated area. Light household oil can be substituted if necessary. Do not put more than a teaspoon into the lubricating area. Too much oil will leak down into your paint.

IF YOUR UNIT IS NEW. . .

All units are performance-tested at the factory and are shipped with test fluid in the fluid section to prevent corrosion during shipment and storage.

Whether you are going to spray latex or oil-based paints, this fluid must be purged and thoroughly cleaned out of the system (follow Purging and Priming the Pump steps, page 7).

IF YOUR UNIT HAS ALREADY BEEN USED. . .

If the pump has already been used you will need to purge the water or solvent used in cleanup and storage.

English

Customer Service: 800-880-0993 6

© 2003 Wagner Spray Tech - All rights reserved.

 

 

 

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