Vulcan-Hart 1GR85D, 1GR65C, 1GR85DF, 1GR65D, 1GR45CF User Manual

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Vulcan-Hart 1GR85D, 1GR65C, 1GR85DF, 1GR65D, 1GR45CF User Manual

INSTALLATION & OPERATIONAL MANUAL

GRD & GRC SERIES GAS FRYERS

With KleenScreen PLUS® Filtration Systems

MODELS:

 

1GR45D

ML-136411

 

1GR45C

ML-136414

 

1GR65D

ML-136412

 

1GR65C

ML-136415

 

1GR85D

ML-136413

 

1GR85C

ML-136416

 

1GR45DF

ML-136778

 

1GR45CF

ML-136791

 

1GR65DF

ML-136789

 

1GR65CF

ML-136792

 

1GR85DF

ML-136790

 

1GR85CF

ML-136793

 

2GR45DF

ML-136424

 

2GR45CF

ML-136431

 

3GR45DF

ML-136427

 

3GR45CF

ML-136434

 

4GR45DF

ML-136430

 

4GR45CF

ML-136437

 

2GR65DF

ML-136425

 

2GR65CF

ML-136432

 

3GR65DF

ML-136428

 

3GR65CF

ML-136435

 

4GR65DF

ML-136662

 

4GR65CF

ML-136663

 

2GR85DF

ML-136426

 

2GR85CF

ML-136433

 

3GR85DF

ML-136429

 

3GR85CF

ML-136436

 

4GR85DF

ML-136665

 

4GR85CF

ML-136666

 

2XG45DF

ML-136562

 

2XG45CF

ML-136563

 

2XG65DF

ML-136638

1GR45D Shown

2XG65CF

ML-136639

 

2XG85DF

ML-136565

 

2XG85CF

ML-136566

For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www.vulcanhart.com

VULCAN-HART

3600 NORTH POINT BLVD.

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

BALTIMORE, MD 21222

 

WWW.VULCANHART.COM

F-32933 REV. G (May 2009)

GRDF / GRCF SERIES GAS FRYERS

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

VULCAN-HART

F-32933 Rev. G (May 2009)

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GRDF / GRCF SERIES GAS FRYERS

TABLE OF CONTENTS

IMPORTANT FOR YOUR SAFETY………………………………………. 2

INTRODUCTION……………………………………………………………

4

GENERAL……………………………………………………………

4

ORDERING PARTS………………………………………………… 4

FRYER CAPACITIES……………………………………………….

4

UNPACKING………………………………………………………… 5

INSTALLATION…………………………………………………………….

5

Clearances…………………………………………………....6

Location ………………..……………………………….….

6

CODES AND STANDARDS……………………………………….. 6

ASSEMBLY …………..……………………………………………

7

FLUE CONNECTION……………………………………………….

7

GAS CONNECTION…………………………………………………. 8

Quick-Disconnect for Units on Casters…………………… 8

GAS PRESSURE......................................................................... 8

TEST GAS SUPPLY………………………………………………… 8

FRYERS WITH CASTERS………………………………………… 8

LEVELING THE FRYER…………………………………………… 10

OPERATION………………………………………………………………… 10

OVER-TEMPERATURE SHUTDOWN……………………………. 10

BEFORE FIRST USE………………………………………………... 10

Cleaning…………………………………………………….... 10

FILLING TANK WITH SHORTENING……………………………

11

BASIC FRYING INSTRUCTIONS………………………………….. 11

Fry Basket Guidelines………………………………………. 12

EXTENDED SHORTENING LIFE…………………………………

12

PROGRAMMING THE SOLID STATE CONTROL…………………

13

PROGRAMMING THE COMPUTER CONTROL…………… ……

14

FILTERING THE OIL…………………………………………….

15

DRAINING THE TANK……………………………….……

16

BOIL OUT PROCEDURE………………………………………………....

16

CLEANING………………………………………………………….

17

Daily…………………………………………………………. 17

KLEENSCREEN PLUS® INSTALLATION & OPERATION MANUAL.... 16

GAS KLEENSCREEN PLUS® MODELS………………………….. 16

 

FILTERING INSTRUCTIONS FOR KLEENSCREEN PLUS® FRYERS… 18

 

GENERAL …………………………………………………………… 19

 

ASSEMBLY…………………………………………………………….19

 

OPERATION………………………………………………………………… 20

 

FILTERING PROCEDURE……………………………....

22

 

FILTERING SOLID STATE CONTROLS……………………….

23

 

FILTERING COMPUTER CONTROLS…………………………

24

 

FILTERING TIP…………………………………………………….

25

 

REMOVING EXCESS DEBRIS FROM THE FILTER………….. 25

 

FLUSH AND DISCARD…………………………………………….. 25

 

BOIL OUT PROCEDURE………………………………………

26

 

THERMAL OVERLOAD PROTECTION RESET BUTTON……

25

 

MAINTENANCE…………………………………………………………..

27

 

FLUE VENT INSPECTION………………………………………..

27

 

Service in the US and Canada…………………………………...

27

 

In Australia………………………………………………………….

27

 

Alarms and Error Messages……………………………………..

27

 

TROUBLESHOOTING……………………………………………………..

28

 

Troubleshooting Chart………………………………………………. 28

VULCAN-HART

F-32933 Rev. G (May 2009)

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GRDF / GRCF SERIES GAS FRYERS

INTRODUCTION

GENERAL

Vulcan Fryers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in years of satisfactory performance.

Before installing the fryer, thoroughly read this manual and carefully follow all instruction.

This manual is applicable to model listed on the cover page. Procedures in this manual will apply to all models unless specified. Pictures and illustrations can be of any model unless the picture or illustration needs to be model specific.

ORDERING PARTS

Customers may order parts directly from their local authorized service center. If not known, call Vulcan Customer Service at 800-814-7028.

To speed up your order, provide the model number, serial number, gas type, part needed, item part number (if known) and quantity needed.

UNPACKING

This fryer was carefully inspected before leaving the factory. Upon acceptance of the shipment, the transportation company assumes full responsibility for safe delivery.

Immediately after unpacking the fryer, check for possible shipping damage. If the fryer is damaged, save the packaging material and contact the carrier within 15 days of delivery.

Check that the following have been included:

Crumb Rack(s)

Basket Hanger(s)

Tank Brush

Adjustable Casters (4) two locking, two non-locking for freestanding fryers. Fryer Batteries with the KleenScreen PLUS® Filtration System have casters installed from the factory.

Drain Pipe Extension for freestanding fryers only.

Twin Fry Baskets (2) per fry tank

Cleanout Rod

Crumb Scoop

Fryer Batteries with the KleenScreen PLUS® Filtration System

Filter Pan

Suction Tube

Screen Assembly

Complimentary Pack of Micro-Filtration Envelopes

Crumb Basket

6’ high temperature discard hose

Manual, Quick Start Guide(s), and Warranty – Keep in safe place for future reference.

VULCAN-HART

F-32933 Rev. G (May 2009)

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GRDF / GRCF SERIES GAS FRYERS

INSTALLATION

Do not use the door or its handle to lift the fryer.

Before installing the fryer, verify that the type of gas (natural or propane) agrees with the specifications on the fryer data plate, which is located on the inside of the door panel. Make sure the fryer is configured for the proper elevation.

Record your fryer model, device, and serial numbers for future reference in the space provided below. This information can be found on the fryer data plate.

Fryer Model No: ___________________________

Device: ___________________________________

Serial No: ________________________________

Clearances

Minimum clearance from combustible construction:

6” (15 cm) from the sides of the fryer 6” (15 cm) from the back of the fryer

The fryer may be installed on combustible floors

Minimum clearance from noncombustible construction:

0” from the sides of the fryer 0” from the back of the fryer

Between the fryer and any open-top flame units: 16” (41 cm)

Allow space for servicing and operation.

Location

Install fryer in an area with sufficient air supply for gas combustion at fryer burners.

Do not obstruct the flow of combustion and ventilation air.

Provide adequate clearance for air openings into the combustion chamber.

Do not permit fans to blow directly onto fryer.

Avoid wall-type fans, which create cross-currents within a room. Avoid open windows next to sides or back.

VULCAN-HART

F-32933 Rev. G (May 2009)

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GRDF / GRCF SERIES GAS FRYERS

CODES AND STANDARDS

The fryer must be installed in accordance with:

In the United States:

State and local codes, or in the absence of local codes, with:

National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition). Copies may

be obtained from The American Gas Association Accredited Standards Committee Z223, @ 400 N. Capital St. NW, Washington, DC 20001 or the Secretary Standards Council, NFPA, 1 Batterymarch Park Quincy, MA 021697471.

NFPA Standard #96 Vapor Removal from Cooking Equipment, latest edition, available from the National Fire Protection Association, Batterymarch Park, Quincy, MA. 02169-7471.

National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained

from The National Fire Protection Association, Batterymarch Park, Quincy, MA. 02169-7471.

In the commonwealth of Massachusetts all gas appliances vented through a ventilation hood or exhaust system with a damper or with a power means of exhaust shall comply with 248 CMR.

In Canada:

Local codes

CAN/CSA-B149.1 Natural Gas Installation (latest edition).

CAN/CSA-B149.2 Propane Installation Code (latest edition), available from the

Canadian Gas Association 178 Rexdale Blvd., Etobicoke, Ontario Canada

M9W 1R3.

CSA C22.1 Canadian Electric Code L4W 5N6.

ASSEMBLY

The fryer must be restrained to prevent tipping and the splashing of hot liquid. The means of restraint may be the manner of installation, such as connection to a battery of appliances, installing the fryer in an alcove, or by separate means such as adequate ties.

VULCAN-HART

F-32933 Rev. G (May 2009)

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GRDF / GRCF SERIES GAS FRYERS

FLUE CONNECTION

Make the flue connection as follows:

Comply with Vapor Removal from Cooking Equipment, ANSI-NFPA Standard #96 (latest edition), available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Locate the fryer under a hood with adequate connection to an exhaust duct. The hood must extend 6” (15 cm) beyond fryer on both sides.

Clearance above the fryer should be adequate for combustion byproducts to be removed efficiently.

An 18” (46 cm) minimum clearance should be maintained between the flue vent and the filters of the hood venting system.

Never make flue connections directly to the fryer.

Do not obstruct the flow of the gases from the appliance. Proper air balance should be maintained in the room.

ELECTRICAL CONNECTION

Electrical Grounding Instructions:

This appliance is equipped with a three prong (grounding)plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

Electrical diagram located on inside of door.

GAS CONNECTION

All gas supply connections and any pipe joint compound must be resistant to the action of propane gases.

The gas inlet is located on the lower rear of the fryer. Codes require that a gas shutoff valve be installed in the gas line ahead of the fryer.

The gas supply line must be at least the equivalent of ½” (12.7 mm) iron pipe for single units and 1-1/4” (31.75 mm) for batteries. If using the optional quick-disconnect flex hose, ¾” (19 mm) iron pipe for single units and 1-1/4” (31.75 cm) iron pipe for batteries.

Make sure the pipes are clean and free of obstructions, dirt, and piping compound. A battery requires one or two connections of appropriate size for the gas requirement.

 

Prior to lighting, check all joints in the gas supply line for leaks.

 

Use soap and water solution. Do not use an open flame.

VULCAN-HART

F-32933 Rev. G (May 2009)

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GRDF / GRCF SERIES GAS FRYERS

After piping has been checked for leaks, fully purge gas pipes to remove air.

GAS PRESSURES (ALL MODELS):

The gas pressure should be set at 4” W.C. (Water Column) (0.8 kPa) for natural gas and 10” W.C. (2.75 kPa) for propane gas. If incoming pressure exceeds ½ PSI (3.45 kPa), an additional pressure regulator must be installed.

TESTING THE GAS SUPPLY PIPING SYSTEM:

When test pressures exceed ½ PSI (3.45 kPa), the fryer and its individual shutoff valve must be disconnected from the gas supply piping system.

When test pressures are ½ PSI (3.45 kPa) or less, the fryer must be isolated from the gas supply piping system by closing its individual shutoff valve.

Fryers with Casters:

Separate instructions for installing casters are included with the casters:

The installation shall be made with a connector that complies with the

Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or Connectors for Moveable Gas Appliances, CAN/CGA-6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use with Gas Fuel, ANSI z21.41 or Quick-Disconnect Devices for Use with Gas Fuel, CANI-6.9.

When installing a quick disconnect you must also install a means for limiting the movement of the fryer. This device will prevent the gas line or quick disconnect from being strained. The restraining device should be attached to the cutout on the back panel. See illustration for location.

VULCAN-HART

33 Rev. G (May 2009)

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GRDF / GRCF SERIES GAS FRYERS

In Australia, use only the caster supplied by the manufacturer for the fryer device. The fryer must be installed using a hose assembly restraining device to limit the movement of the appliance in accordance with AS1869.

The fryer must be installed with a connector (not supplied by Vulcan) complying with the above codes.

The fryer must be installed with restraining means to guard against transmission of strain to the connector. See illustration.

The fryer must be installed with the casters provided.

If the restraint is ever to be disconnected, first turn the gas supply off.

LEVELING THE FRYER

Check the level of the fryer by placing a level on top of the fryer after gas connections have been made.

Ensure that the fryer is level front-to-back and side-to-side in the final installed position.

If using casters, lock the wheels after unit is level.

OPERATION

Hot oil and parts can cause burns. Use care when operating, cleaning and servicing the fryer.

Spilling hot frying compound can cause severe burns. Do not move fryer without draining all frying compound from the tank.

OVER-TEMPERATURE SHUTDOWN

If the shortening becomes overheated, a high-temperature shutoff device will turn the gas valve off and extinguish the pilot.

If the fryer shuts down due to overheating, DO NOT power up the pilot until the shortening temperature is below 300°F (149°C).

If an overheating situation persists, contact your local Vulcan-Hart authorized service office.

VULCAN-HART

F-32933 Rev. G (May 2009)

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