Volvo FM 84R B3 CR User Manual

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FM 360 - 480 8x4 High Tipper

B Ride Suspension - Euro 4/5

Model Code FM 84R B3 CR

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

v

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chassis mounted

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

catalyst with

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

v

 

 

 

 

 

 

 

 

 

vertical tailpipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2977

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1174

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1377

 

796

 

 

 

 

 

 

 

 

TP

 

 

 

 

 

 

 

2495

 

v v

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1995

 

 

 

1370

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TWB

 

 

 

 

 

 

 

 

 

Tipper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chassis Dimensions mm 1)

 

 

 

 

 

 

 

 

 

A

Wheelbase

.....................................................................................................................

 

 

 

 

 

 

 

 

5100

5600

 

 

 

 

 

 

TWB

Theoretical ..................................................................................................wheelbase

 

 

 

4788

5288

 

 

 

 

 

 

B

Centre of rear ................................................................................axle to back of cab

 

 

 

4274

4774

 

 

 

 

 

 

C

Overall Chassis .................................................................................................Length

 

 

 

8562

9062

 

 

 

 

 

 

D Min

Rear Overhang .....................................................................................................(Min)

 

 

 

715

715

 

 

 

 

 

 

D Max

Rear Overhang ...................................................................................................(Max)

 

 

 

715

715

 

 

 

 

 

 

TP

Tipper hinge .....................................................................................................position

 

 

 

615

615

 

 

 

 

 

 

Largest possible fuel ......................................tank RHS with frame mounted catalyst (litres)

 

 

 

415

545

 

 

 

 

 

 

4171

Chassis Weights kg 2)

Front Axle ...................................................................................................................................

6700

6720

Rear Bogie ..................................................................................................................................

3040

3050

Kerb Weight ................................................................................................................................

9740

9770

Turning Diameter mm

Turning Circle Diameter Kerb to Kerb ........................................................................................

20500

22100

Turnng Circle Diameter Wall to Wall ..........................................................................................

22100

23700

Plated Weights kg 3)

Plated

Design

Gross Vehicle Weight

32000

37000

Gross Combination Weight

35500

40500

Front Axle 1

7100

8000

Front Axle 2

7100

8000

Drive Axle 1

9500

10500

Drive Axle 2

9500

10500

Important Notes

1) Chassis Dimensions

Cab Height: +96mm for sleeper cab L2H1, +533mm for Globetrotter L2H2.

Front axle to back of cab intake: +434mm for sleeper and Globetrotter cab.

Height can vary ± 20 mm for leaf suspension. All dimensions are for unladen chassis.

Rear overhang used for vehicle weight calculation is the maximum rear overhang (D Max) for selected wheelbase.

Weights and dimensions are based upon the following tyres - Front: 12R22.5

Rear: 12R22.5

2) Chassis Weights

Chassis weight includes oil, water, 70 litres fuel, without Adblue and without driver. Weights can vary ± 2% and vary depending on options chosen.

3) Plated Weights

To obtain 8000kg front axles 315/80R22.5 tyres must be specified.

For more detailed weight information, including optional equipment weights, ask your Volvo sales contact to enter your specification into the Volvo Weight Information system (WIS).

Do NOT use this drawing for bodybuilding.

Refer to Volvo Bodybuilder Instructions and chassis drawings http://vbi.truck.volvo.com

FM 360 - 480 8x4 B Ride High Tipper - Euro 4/5

Driveline

 

Driveline

Key

Standard equipment

Factory mounted optional equipment

ENGINED13A

In-line 6-cylinder 12.8 litre diesel engine with turbocharger and intercooler. Single piece cylinder head with overhead camshaft. Four valves per cylinder and electronically controlled unit injectors.

Exhaust pressure regulator and viscous cooling fan standard. Electronic Diesel Control includes top speed limiter & cruise control functions.

Net output according to: ISO 1585.D13A360 - max power 360hp (264kW)* Torque 1800Nm (1326lb.ft) @ 950-1400rpmD13A400 - max power 400hp (294kW)* Torque 2000Nm (1474lb.ft) @ 1050-1400rpmD13A440 - max power 440hp (324kW)* Torque 2200Nm (1620lb.ft) @ 1050-1400rpmD13A480 - max power 480hp (353kW)* Torque 2400Nm (1767lb.ft) @ 1050-1400rpm * Maximum power delivered @ 1400-1800rpm

Economy rev range ..................

1050–1600rpm

Bore & Stroke ...............................

 

131 x 158mm

Compression ratio ..............................

 

.... 18.1:1

Oil change volume including filter

.......... 33litres

Cooling volume ......................................

 

38litres

Maximum engine speed ......................

 

1900 rpm

Euro 4 with selective catalytic reduction D13A360 only available at Euro 4

Euro 5 with selective catalytic reduction

Closed crankcase ventilation

Inlet preheat for temperatures below -15ºC

Engine driven pto with flange or hydraulic drive, torque 650Nm on the move & 900Nm stationary..

CLUTCHES

CS43B-OR CS43B-O CD40B-O

Disc(s)

Single

Single

Twin

Diameter

430mm

430mm

400mm

Total area 2000cm²

2000cm²

3063cm²

CS43B-O used with I shift gearbox

MANUALGEARBOXES

9 speed range change V2009 - 360 & 400

14 speed range and splitter

V2214 - 360,400 V2214 - 440 V2514 - 480 14 speed range and splitter with overdrive

VO2214 - 350,400 & 440 VO2514 - 480

GEARBOX V2009

 

 

 

Gear

1

2

3

4

Low range

10.18:1

7.16:1

5.05:1

3.75:1

High range

2.72:1

1.91:1

1.35:1

1.00:1

Reverse Low 16.41:1

High

4.38:1

 

Crawler

16.85:1

 

 

 

Oil change volume................................

 

 

12litres

GEARBOX V2514 & V2214

 

 

Gear

1

2

3

Reverse

Low range

 

 

 

 

Low split

11.13:1

7.16:1

4.68:1 15.06:1

High split

8.92:1

5.74:1

3.75:1 12.09:1

High range

 

 

 

 

Low split

2.97:1

1.91:1

1.25:1

4.02:1

High split

2.38:1

1.53:1

1.00:1

3.22:1

Crawler Low

16.86:1

High

13.51

 

Oil change volume...........................

 

13.5 litres

I-SHIFT AUTOMATED GEARBOX

I-shift - 12 speed auto-mechanical gearbox with three programs to suit different operations

V2412AT - 400 & 440 V2512AT - 480

VO2512AT hub reduction only

I-SHIFT PROGRAMS

Basic Long Haul, Fuel and Economy

Distribution & Construction

POWERTRONIC AUTOMATIC GEARBOX V2506PT 6 speed automatic gearbox featuring a hydraulic torque converter with automatic lock up.

Torque converter ratio

.............................

 

2.09:1

Gear 1

2

3

4

5

6

6.15:1 4.27:1 2.41:1

1.68:1

1.32:1

1.00:1

Reverse

 

Low

6.64:1

High

3.84:1

Oil volume with oil cooler . ..........aprox

32 litre

FINAL DRIVE RTS2370A

Tandem bogie with single reduction and cast axles.

High brake chambers-increased ground

clearance.

 

 

 

 

Interaxle and differential locks.

 

 

Recommended ratio ...............................

 

 

3.40:1

Ratios available

............

3.09,3.78,4.13,4.50:1

Oil capacity ......

20 litres front, 14.1 litres rear

 

Performance at 32tonne

 

 

 

 

 

Rear axle ratio

 

3.09

3.40

3.78

Engine revs at 56mph

1455

1601

1780

Startability in first %

3.09

3.40

3.78

D13A360

 

22.5

25.9

30.2

D13A400

 

29.4

34.8

41.0

D13A440

 

33.8

39.7

42.5

D13A480

 

38.3

41.2

44.5

Max. grade in top %

3.09

3.40

3.78

D13A360

 

2.1

2.5

2.9

D13A400

 

2.6

3.0

3.5

D13A440

 

3.0

3.4

3.9

D13A480

 

3.3

3.8

4.4

Calculations based on12R22.5 tyres with

V2009-360,400, V2214-440, V2514-480 gearboxes.

Chassis Features

FRAME

Constant frame width of 850mm from 1900mm behind front edge. Flange width 90mm.

Thickness 8mm .......................... FRAME88 plus 5mm inner liner over rear bogieFIL-FBEF

Tipper overhang ............................

RFL2085

Section height 300mm ...........

FRAMEHIGH

Steel construction bumper ..........

BUMP-SC

Sump guard only available with steel bumper

STEERING

Integral power assisted steering with variable ratios and steering wheel lock. Recirculating ball and nut type. Steering angle of 50 degrees.

AXLES

 

Two 8000kg front axles ...................

FAL16

Rear bogie load 21000 kg .................

RAL21

High ride - straight front axles ....

FA-STRAI

See frame & wheels & tyres section

SUSPENSION - FRONT

 

Parabolic leaf spring with stabiliser and shock

absorbers.

 

Front parabolic springs ................

FST-PAR

Leaves first axle .............................................

2

Leaves second axle .......................................

3

REAR

 

RADD-BR: Non road friendly two spring design

with parabolic leaves, shock absorbers and stabili-

ser. Front and rear spring to axle mounting with

rubber cushion. Axle located with 'V' stay and

reaction rods.

 

3 leaf rear springs...........................

RST-PAR1

Spring length ...................................

1380 mm

Spring width .........................................

75 mm

BRAKES

Compressed air system with separate circuits for front and rear. Load sensing valve on drive axle. Steel air tanks, air drier and brake silencers.

Parking: spring brakes on second steer and first drive axle.

1 cylinder compressor (530 l/min)2 cylinder compressor (1080 l/min)

1 cartridge air dryer

Front brake lining width 175 mm

Rear brake lining width 200 mm

Brake drum diameter 410mm

Anti lock brake system

Disc brakes all round with EBS

EBS-MEDwithTractionControl,Hillhold&Brake assistant

Chassis Features

Additional brake systems

Exhaust brake, max power 160kW (216hp)

Volvo Engine Brake, max power 300kW at 2300rpm.

Volvo Engine Brake+ , max power 375kW at 2300rpm.

Powertronic gearbox retarder, max power 310kW (420 Hp) - n/a with Volvo engine brake

FUELTANKS

D shaped tanks mounted on RHS.

Material Aluminium Steel

560mm diameter tanks include315litre 415litre 505 litre

ADBLUETANK

 

35litre adblue tank on LHS ................

ADTL35

Located between first and second steer axle on the left hand side of the chassis.

Adblue tank on right side available via RTO

ELECTRICAL

Electronic integrated architecture based on data buses. 24 volt electrical system with main switch.

Battery ..

2x170 Ah

Battery 2x225 Ah

Alternator

.... 110A

Alternator . 120A

ADR .... ADR-BAS2

 

WHEELS & TYRES

Pressed steel wheels

Aluminium wheels - matt or polished

Tyre

Rim

F/axle load

12R22.5

8.25

7100kg

315/80R22.5

9.00

8000kg

295/80R22.5

8.25

7100kg

SCR EXHAUST CATALYST

Located between first and second steer axle on

the right hand side of the chassis.

 

Horizontal with right outlet .............

ESH-RIGH

Horizontal with vertical outlet........

ESH-VERT

CHASSISMOUNTEDEQUIPMENT

 

Low air intake ...............................

AIRIN-LO

High air intake ..............................

AIRIN-HI

Jack and tools

Chassis toolbox left side. This option can be limited with some fuel tank options

One or two wheel chocks are available

Rear underrun guard

Sparewheel carrier on left

Cab1)

Day cab .............................................

L1EH1

Sleeper cab ........................................

L2H1

Globetrotter sleeper cab ....................

L2H2

Cab packages

Fleet Comfort Prestige

Sleeping package

1 person 2 person

1) For more detailed information, see Cab data sheet.

Ancilliary Equipment

POWER TAKE OFFS

A full range of Volvo clutch independent and gearbox mounted power take offs together with a choice of hydraulic pumps are available.

Suggested Applications

Tipper Applications GBRTP003 and GBRTP004

These applications have been put together to simplify the key variants that make up a tipper the full package is described in VSS. Some variants can be changed to fine tune the exact customer requirement.

Wheelbase .....................

WB5100 or WB5600

Engine ..............................................

D13A360

Rear axle ratio .......................................

3.40:1

Sump guard ..................................

GUARD-EH

Rear frame length .............................

RFL2085

See full application recommendations in VSS.

Volvo Trucks, Wedgnock Lane, Warwick, CV34 5YA. Telephone 01926 401777, Fax 01926 490991.

www.volvo.com

The factory reserves the right to modify design and change equipment without previous notification. Printed in UK

Date: February 2007