Volvo FM, FH, NH, FL, NL Service Manual

4.5 (15)

Volvo Truck Corporation

Göteborg, Sweden

Service Bulletin

Trucks

Discard previous Service Bulletin 175–09 from 8.05.

Date

Group

No.

Release

Page

12.05

175

09

18

1(47)

Changes are marked with a bar (I) in the margin.

Lubrication service and oil changes

FM, FH, NH, FL, NL

Lubrication service and oil changes

T1006282

This service bulletin contains information on:

Service intervals

Oil and fluid volumes

Oil grade and viscosity

Filters and filter inserts

Charge regulator

Chassis lubrication, cab lubrication and grease quality

Drive belts (multiple grooved belts)

Air drier

Note: For service intervals for South America, see Service Bulletin 175 48

Note: For service intervals for the USA, please refer to Service Bulletins 175 001, 175 60 and 175 61.

20 041386

ENG18795

English

 

Printed in Sweden

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

2(47)

Lubrication service and oil changes

Contents

“Engine” page 3

“Definitions” page 3

“Oil change volumes” page 6 “Oil filter” page 6

“Engine oil, change intervals” page 7 “Fuel filter change” page 18

“Filter for fuel tank ventilation” page 18 “Filter insert, air cleaner” page 18 “Particulate filter, CRT” page 18 “Mechanical compressor” page 18 “Coolant” page 19

“Drive belts” page 20

“Valves and unit injectors, adjustment” page 20

“Gas engine” page 20

“Charge regulator” page 21

“Clutch” page 21

“Gearbox” page 21

“1a. Volvo manufactured manual gearboxes” page 21 “1b. ZF manufactured manual gearboxes” page 25 “1c. Eaton manufactured manual gearboxes” page 26

“2a. Volvo manufactured automatic transmissions” page 27 “2b. Allison manufactured automatic transmissions” page 27

“Rear axle” page 29

“1a. Heavy rear axles” page 29 “1b. Light rear axles.” page 32 “1c. Other rear axles” page 33

“Driving front axle” page 34 “Transfer case” page 35

“Power take off (flywheel fitted)” page 37 “Hydraulic retarder” page 38

“Propeller shaft lubrication” page 39

“Power steering, Steerable pusher axle, Bogie lift, Hub, Cab tilt pump” page 41 “Brakes” page 41

“Chassis lubrication” page 41 “Cab” page 44

“Volvo oils and fluids” page 45

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

3(47)

Engine

Definitions

English terms have been used for some of the definitions that follow. This is international. Each term has, however an explanation in the language of the document.

Emissions classes

Euro 1 corresponds to EC93

 

Euro 3 corresponds to EC99, EC01 and ECPT4

Euro 2 corresponds to EC96, ECPT5 and ECPT6

 

 

Transport cycle

 

 

 

 

 

 

 

 

 

 

 

Typical construction site superstructure? 1?

 

Yes

 

 

No

 

 

 

 

 

 

 

 

Average distance between loading and unloading > 50 km and < 20% driving

 

 

 

in a city environment and annual mileage >100000 km?

 

Construction sites

 

 

 

 

 

 

No

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

Distribution

 

Long distance driving

 

 

 

 

 

 

1 Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors and special vehicles.

Engine Operating Conditions (EOC)

the engine operating conditions (EOC) describe the degree of engine load.

The different load levels are:

Light (L)

Medium (M)

Heavy (H)

Gross weight

Gross weight = Technical/Legal gross weight (combination) ton

Topography

Flat (F)

Uphill and downhill stretches with:

gradients >3% for up to 1% of total mileage.

Maximum gradients 8%.

Severe (S)

Very severe (VS)

Very severe+ (VS+)

The abbreviations named above are used in the EOC table.

T1008466

Volvo FM, FH, NH, FL, NL Service Manual

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

4(47)

Predominantly flat (PF)

Uphill and downhill stretches with:

gradients >3% for up to 20% of total mileage.

gradients >6% for up to 1% of total mileage.

Maximum gradients 16%.

T1008403

Hilly (H)

Uphill and downhill stretches with:

gradients >3% for up to 35% of total mileage.

gradients >6% for up to 10% of total mileage.

gradients >9% for up to 1% of total mileage.

Maximum gradients 20%.

T1008404

Very Hilly (VH)

Typically mines, building sites etc

Abbreviations in brackets are used in the EOC table.

T9008082

 

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

5(47)

Warranty

 

 

 

 

 

The warranty is not valid if Volvo Truck Corporation can show that it is likely that the material defects or incorrect operation, for which the warranty has been invoked, is the result of:

The vehicle not being driven in accordance with the applicable Volvo Truck Corporation instructions, e.g. that the stipulated warranty, basic or full servicing has not been carried out at the correct time and/or running hours interval (a service that has not been registered by Volvo Truck Corporation or recorded in this booklet is considered not to have been performed, unless absolute proof can be shown).

Other parts than original parts from Volvo Truck Corporation have been used.

Other oils, greases or coolant fluids than those

recommended by Volvo Truck Corporation have been used.

The above text is only an extract from the Warranty booklet. Refer to the Warranty booklet for complete warranty terms, conditions and requirements.

Oil grade

VDS, VDS-2, VDS-3

alternatively API CF, CF-4, CG-4, CH-4, CI-4

or ACEA E2, E3, E4, E5

Note that a combination of several of the above named qualities is required in some cases.

Note: Extra oil additives are not to be used. This includes engine and metal treatment additives added to the engine oil.

Viscosity

The viscosity is selected in accordance with the table. Temperature values refer to constant air temperatures.

1) Only VDS-2 or VDS-3 oils.

When using 10W/30, fuel consumption can be lower than when using 15W/40. Note however the temperature interval recommended for 10W/30.

T1008235

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

6(47)

Oil change volumes

Engine type

Oil change volume in litres, incl.

Oil volume in litres between

approx. volume for oil filter.

dipstick Max-Min

 

 

 

 

D4

12

3,8

 

 

 

TD61, TD63

17

5

 

 

 

D6A, D6B

19,5

5

 

 

 

G6A

17

5

 

 

 

G6B

19,5

6,5

 

 

 

TD71, TD73, D7A, D7B

20,5

6,5

 

 

 

D7C

19,5

6,5

 

 

 

D9A

28

6

 

 

 

D9A OILS-ST

33

5

 

 

 

TD102, TD103, D10A, D10B

34,5

10

 

 

 

TD122, TD123

36,5

12

 

 

 

D12A

36

8

 

 

 

D12A, FL

36

6

 

 

 

D12C, D12D OILS-PL, D12F OILS-PL,

33

8

D12D OILS-ST

 

 

 

 

 

D12D OILS-STR

38

6

 

 

 

D12C, D12D; construction site vehicle

38

6

 

 

 

D13A OILS-PL

33

8

 

 

 

D13A OILS-ST

37

6

 

 

 

TD162, TD163

47

15

 

 

 

D16A D16B

42

10

 

 

 

D16C

42

9

 

 

 

Oil filter

The by-pass and full flow filter should be replaced at each oil change.

Use only Volvo original oil filters.

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

7(47)

Engine oil, change intervals

Service intervals:

First oil and filter change is at the warranty service after

 

10,000 km or 4 weeks, whichever occurs first. Except all

 

vehicles manufactured in Europe.

Limits to the tables on the following pages

Definition of “Other oil grade” on the following pages: Oils which meet at least one of the following ACEA E2, E3, E4, E5; API CF, CF-4, CG–4, CH-4, CI-4.

D13A engine:

Oil change intervals for the D13A engine must not exceed 12 months.

If the sulphur content in the fuel exceeds 0.05 per cent by weight, the oil change interval should be reduced to 2/3 taking into account the distance driven, engine running hours and calendar time.

If the sulphur content in the fuel exceeds 0.5 per cent by weight, the oil change interval should be reduced to 1/3 taking into account the distance driven, engine running hours and calendar time.

Note: These sulphur level limitations and oil change intervals can also be applied for other engines, although this is not mandatory.

This applies irrespective of mileage, engine hours, calendar period or amount of fuel consumed. Fuels with extremely low sulphur content,

such as environmentally classed fuels, do not permit the service interval to be extended.

Interval tables

“TD61 TD63 TD71 TD73 ” page 8

“TD102, TD122, TD162” page 8

“TD103, TD123, TD163” page 8

“D4 D6A D7 D10 D12A D12C D16A D16B” page 8

“D6B Euro 2/Euro 3, D7C Euro 3” page 9

Other engines:

No oil change interval is allowed to exceed 6 months.

If the sulphur content in the fuel exceeds 0.5 percentage by weight, the oil change interval should be halved.

This applies irrespective of mileage, engine hours, calendar period or amount of fuel consumed. Fuels with extremely low sulphur content, such as environmentally classed fuels, do not permit the service interval to be extended.

Full flow filter, longlife, with part number 478736 should be used if the oil change interval exceeds 30,000 km. All 16 litre engines must use filter 478736 irrespective of oil change interval.

“D9A” page 12

“D12D Euro2/Euro3” page 13

“D12F EM JPN04” page 14

“D13A Euro3” page 16

“D16C Euro3” page 17

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

8(47)

TD61 TD63 TD71 TD73

Engine type

Oil grade

 

 

Max mileage in km

 

 

Max period,

 

 

 

 

months

 

 

 

 

 

 

 

 

 

 

15 000

20 000

25 000

30 000

40 000

45 000

 

 

 

 

 

 

 

 

 

 

 

VDS-2/3

 

 

X

 

 

 

 

TD61, TD63, TD71,

VDS

 

 

X

 

 

 

6

TD73

 

 

 

 

 

 

 

Other oil

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

grade

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TD102, TD122, TD162

Engine type

Oil grade

 

 

Max mileage in km

 

 

Max period,

 

 

 

 

months

 

 

 

 

 

 

 

 

 

 

15 000

20 000

25 000

30 000

40 000

45 000

 

 

 

 

 

 

 

 

 

 

 

VDS-2/3

 

 

 

 

X

 

 

TD102, TD122,

VDS

 

 

 

 

X

 

6

TD162

 

 

 

 

 

 

 

Other oil

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

grade

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TD103, TD123, TD163

Engine type

Oil grade

 

 

Max mileage in km

 

 

Max period,

 

 

 

 

months

 

 

 

 

 

 

 

 

 

 

15 000

20 000

25 000

30 000

40 000

45 000

 

 

 

 

 

 

 

 

 

 

 

VDS-2/3

 

 

 

 

X

 

 

TD103, TD123,

VDS

 

 

 

X

 

 

6

TD163

 

 

 

 

 

 

 

Other oil

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

grade

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D4 D6A D7 D10 D12A D12C D16A D16B

Engine type

 

D4, D6A, D7A/B

D7C Eu2 (FM)

D10, D12 (FL)

 

 

 

 

 

 

Transport cycle

 

-

-

Long distance

Other

 

 

 

 

driving

 

 

 

 

 

 

 

VDS-3/ VDS-2

Mileage, max (km)

25 000

40 000

-

40 000

 

 

 

 

 

 

 

Fuel consumed, max (litres)

-

10 000

20 000

20 000

 

1

 

 

 

 

 

 

 

 

 

 

VDS

Mileage, max (km) 1

20 000

20 000

30 000

30 000

 

Fuel consumed, max (litres)

-

5 000

13 000

13 000

 

1

 

 

 

 

 

 

 

 

 

 

Other oil grade

Mileage, max (km) 1

15 000

15 000

15 000

15 000

 

Fuel consumed, max (litres)

-

4 000

7 000

7 000

 

1

 

 

 

 

 

 

 

 

 

 

1 Whichever occurs first

Volvo Truck Corporation

 

 

Date

Group

No.

Release

Page

Service Bulletin

 

 

12.05

175

09

18

9(47)

 

 

 

 

 

 

 

 

 

Engine type

 

D12A Eu1 (FH)

D12A/C Eu2/Eu3 (FM,

D16A, D16B

 

 

 

 

 

FH, NH)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Transport cycle

Long

Other

Long

 

Other

Long

 

Other

 

 

distance

 

distance

 

 

distance

 

 

 

 

 

driving

 

driving

 

 

driving

 

 

 

 

 

 

 

 

 

 

 

 

 

VDS-3/

Mileage, max (km)

-

45 000

-

 

45 000

-

 

40 000

VDS-2

 

 

 

 

 

 

 

 

 

 

Fuel consumed,

20 000

20 000

20 000 2

 

20 000

20 000

 

20 000

 

 

 

 

max (litres) 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VDS

Mileage, max (km) 1

45 000

45 000

30 000

 

30 000

30 000 3

 

30 000 3

 

 

 

 

 

 

 

 

 

 

 

Fuel consumed,

13 000

13 000

13 000

 

13 000

13 000

 

13 000

 

max (litres) 1

 

 

 

 

 

 

 

 

 

Other oil

Mileage, max (km) 1

15 000

15 000

15 000

 

15 000

15 000

 

15 000

grade

 

 

 

 

 

 

 

 

 

 

Fuel consumed,

7 000

7 000

7 000

 

7 000

7 000

 

7 000

 

 

 

 

max (litres) 1

 

 

 

 

 

 

 

 

 

1Whichever occurs first

2D12C Eu2 (EC96), GCW<44 t: 25,000 litres

3D16A Eu1 (EC93): 40,000 km

D6B Euro 2/Euro 3, D7C Euro 3

The following is a step by step description of how to read the tables below.

1.Go to row “Gross weight, combination” and select an appropriate column.

2.Go to the next row in the selected column. This column can in turn be divided into several columns depending on the fuel consumption of the truck in question.

3.Select the column which corresponds to the average fuel consumption for the vehicle.

4.This column will contain the values for the three oil qualities. Select the grade which is to be used and read off the “Mileage” and “Fuel consumed”, select the value which occurs first.

D6B Euro 2/Euro 3

Gross weight, combination

 

 

Less than 15 000 kg

Fuel consumption, average

 

Less than or equal

Less than or equal

More than 30 litres/100

 

 

to 25 litres/100 km

to 30 litres/100 km

km

Oil grade VDS-3

Mileage, max (km) 1

40 000

32 000

25 000

 

Fuel consumed,

-

8 000

8 000

 

max (litres) 1

Oil grade VDS-2 or VDS

Mileage, max (km) 1

30 000

25 000

20 000

plus ACEA E3 2

 

 

 

 

Fuel consumed,

-

6 000

6 000

 

 

max (litres) 1

VDS or Other oil grade

Mileage, max (km) 1

15 000

15 000

15 000

 

 

 

 

 

 

Fuel consumed,

4 000

4 000

4 000

 

max (litres) 1

1Whichever occurs first

2Note that the oil grade must comply with both VDS and ACEA E3

Gross weight, combination

 

Less than 19,000 kg

More than 19,000 kg

Fuel consumption, average

 

Less than or equal

More than 30 litres/100

Independent of fuel

 

 

to 30 litres/100 km

km

consumption

Oil grade VDS-3

Mileage, max (km) 1

40 000

25 000

25 000

 

 

 

 

 

 

Fuel consumed, max

8 000

8 000

8 000

 

(litres) 1

Volvo Truck Corporation

 

 

Date

Group

No.

Release

Page

Service Bulletin

 

 

12.05

175

09

18

10(47)

 

 

 

 

 

 

 

Gross weight, combination

 

Less than 19,000 kg

 

More than 19,000 kg

Fuel consumption, average

 

Less than or equal

More than 30 litres/100

Independent of fuel

 

 

 

to 30 litres/100 km

km

 

consumption

 

Oil grade VDS-2 or VDS

 

Mileage, max (km) 1

30 000

20 000

 

 

20 000

 

plus ACEA E3 2

 

 

 

 

 

 

 

 

 

Fuel consumed, max

6 000

6 000

 

 

6 000

 

 

 

 

 

 

 

 

(litres) 1

 

 

 

VDS or Other oil grade

 

Mileage, max (km) 1

15 000

15 000

 

 

15 000

 

 

 

 

 

 

 

 

 

 

 

 

Fuel consumed, max

4 000

4 000

 

 

4 000

 

 

 

(litres) 1

 

 

 

 

 

 

 

 

 

 

 

 

1Whichever occurs first

2Note that the oil grade must comply with both VDS and ACEA E3

D7C Euro 3

Gross weight, combination

 

Less than 18,000 kg

 

 

Fuel consumption, average

 

Less than or equal

Less than or equal

More than 30 litres/100

 

 

to 25 litres/100 km

to 30 litres/100 km

km

Oil grade VDS-3

Mileage, max (km) 1

40 000

32 000

25 000

 

Fuel consumed,

-

8 000

8 000

 

max (litres) 1

 

 

 

Oil grade VDS-2 or VDS

Mileage, max (km) 1

30 000

25 000

20 000

plus ACEA E3 2

 

 

 

 

Fuel consumed,

-

6 000

6 000

 

 

max (litres) 1

 

 

 

VDS or Other oil grade

Mileage, max (km) 1

15 000

15 000

15 000

 

Fuel consumed,

4 000

4 000

4 000

 

max (litres) 1

 

 

 

1Whichever occurs first

2Note that the oil grade must comply with both VDS and ACEA E3

Volvo Truck Corporation

 

 

Date

Group

No.

Release

Page

Service Bulletin

 

 

12.05

175

09

18

11(47)

 

 

 

 

 

 

 

Gross weight, combination

 

Less than 26,000 kg

 

 

 

More than 26,000

 

 

 

 

 

 

kg

 

 

Fuel consumption, average

 

Less than or equal to

More than 30

 

Independent of fuel

 

 

30 litres/100 km

litres/100 km

 

 

consumption

 

Oil grade VDS-3

Mileage, max (km)

40 000

25 000

 

 

25 000

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel consumed,

8 000

8 000

 

 

8 000

 

 

 

max (litres) 1

 

 

 

 

 

 

 

Oil grade VDS-2 or VDS

Mileage, max (km)

30 000

20 000

 

 

20 000

 

plus ACEA E3 2

1

 

 

 

 

 

 

 

 

Fuel consumed,

6 000

6 000

 

 

6 000

 

 

 

max (litres) 1

 

 

 

 

 

 

 

VDS or Other oil grade

Mileage, max (km)

15 000

15 000

 

 

15 000

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel consumed,

4 000

4 000

 

 

4 000

 

 

 

max (litres) 1

 

 

 

 

 

 

 

1Whichever occurs first

2Note that the oil grade must comply with both VDS and ACEA E3

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

12(47)

D9A

For definitions and abbreviations see “Definitions” page 3.

Engine Operating Conditions (EOC)

Trans-

 

Long distance driving

 

Distribution

Distribution

Construction sites 1

port

 

 

 

 

 

 

 

 

regional

 

 

town

 

 

 

cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GCW

 

£44

 

 

45-65

£29

 

30-44

45–65

£29

 

³30

£44

³45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To-

F

PF

H

F

 

H

 

 

 

 

 

 

 

H

H

VH

pog-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

raphy

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EOC

M 2

M 2

H

H

 

S

M 2

 

H

S

S

 

VS

S

VS

VS+

1Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors and special vehicles.

2Only 4x2/6x2, without power take off, max 90 kph

Oil change interval

EOC

M

H

S

VS

VS+

 

 

 

 

 

 

Maximum permitted fuel consumption

£ 35

£ 44

£ 57

£ 100

-

(l/100 km)

 

 

 

 

 

 

 

 

 

 

 

Mileage (km) / time (hours) NB! No oil change interval is allowed to exceed 6 months.

 

 

 

 

 

 

 

Oil grade VDS-3

60000/-

45000/600

30000/400

15000/400 1

-/400 1

Oil grade VDS-2

40000/-

30000/400

20000/300

10000/300 2

-/300 2

Oil grade VDS /

20000/-

15000/200

10000/150

5000/150 3

-/150 3

Other oil grade

 

 

 

 

 

 

 

 

 

 

 

For waste collection, mine operation, airport service etc, engine hours (hours) can be used instead.

1Maximum permitted fuel consumption 15 000 litres (37.5 litres/hour).

2Maximum permitted fuel consumption 10 000 litres (33.3 litres/hour).

3Maximum permitted fuel consumption 5 000 litres (33.3 litres/hour).

Preventive maintenance

EOC

 

M

H

 

S

 

VS

 

VS+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

km/max.

months

 

 

 

H/max.

 

 

 

 

 

 

 

 

 

 

 

 

months

 

 

 

 

 

 

 

 

 

 

 

 

 

Full service

 

 

 

 

 

 

- / 12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic service

 

60000/6 1

 

45000/6 1

 

30000/6 1

15000/6 1

400/6 1

1 Whichever occurs first.

 

 

 

 

 

 

 

 

 

 

Valves and unit injectors, adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EOC

 

M

 

H

 

S

 

VS

 

VS+

 

 

 

 

 

 

 

 

Interval

 

 

200,000 km or every 12 months,

 

100,000 km or every

 

 

 

whichever occurs first¹

 

6 months, whichever

 

 

 

 

 

 

 

 

 

 

occurs first

 

 

 

 

 

 

 

 

 

¹ The service interval shall be halved in the case of frequent driving at more than 90km/h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

13(47)

D12D Euro2/Euro3

For definitions and abbreviations see “Definitions” page 3.

Engine Operating Conditions (EOC)

Trans-

 

 

 

 

 

 

 

 

 

Distribution,

Distribution,

Construction sites 1

port

 

 

Long distance driving

 

 

cycle

 

 

 

 

 

 

 

 

 

 

regional

 

Town

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GCW

 

£ 44

 

45 - 68

 

³ 69

£ 44

 

45 –

³69

£ 32

³ 33

£ 68

³ 69

 

 

 

 

 

 

 

 

 

 

68

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To-

F

PF

 

H

F

 

H

 

 

 

 

 

 

 

H

H

VH

pog-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

raphy

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EOC

L 2

M 3

 

H

H

 

S

VS

H

 

S

VS

S

VS

S

VS

VS+

1Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors and special vehicles.

2Only 4x2/6x2, without power take off, max 90 kph, D12DEuro3, Europe

3Only 4x2/6x2, without power take off, max 90 kph

Oil change interval

EOC

L

M

H

S

VS

VS +

 

 

 

 

 

 

 

Maximum permitted fuel

£ 33

£ 39

£ 46

£ 59

£ 120

-

consumption (l/100 km)

 

 

 

 

 

 

 

 

 

 

 

 

 

Mileage (km) / time (hours) NB! No oil change interval is allowed to exceed 6 months.

 

 

 

 

 

 

 

 

Oil grade VDS-3

90000 1/-

75000/-

60000/750

45000/600

20000/600 2

-/600 2

 

 

 

 

 

 

 

Oil grade VDS-2

60000/-

50000/-

40000/500

30000/400

15000/400 3

-/400 3

 

 

 

 

 

 

 

Oil grade VDS / Other oil

30000/-

25000/-

20000/250

15000/200

10000/200 4

-/200 4

grades

 

 

 

 

 

 

 

 

 

 

 

 

 

For waste collection, mine operation, airport service etc, engine hours (hours) can be used instead.

1Can be extended to 100,000 km if gross weight never exceeds 36 tons with other conditions unchanged and VDS-3 oil used.

2Maximum permitted fuel consumption 25 000 litres (41.7 litres/hour).

3Maximum permitted fuel consumption 16 000 litres (40 litres/hour).

4Maximum permitted fuel consumption 8 000 litres (40 litres/hour).

Preventive maintenance

EOC

L

M

 

 

H

S

 

VS

VS+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

km/max. months

 

 

 

 

H/max.

 

 

 

 

 

 

 

 

 

 

 

 

months

 

 

 

 

 

 

 

 

 

 

 

 

 

Full service

 

 

 

 

 

 

—/12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic service

90000/6 1

 

75000/6 1

 

60000/6 1

45000/6 1

 

20000/6 1

600/6 1

1 Whichever occurs first.

 

 

 

 

 

 

 

 

 

 

 

 

Valves and unit injectors, adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EOC

 

 

M

 

H

 

S

 

VS

 

VS+

 

 

 

 

 

 

 

 

Interval

 

 

400,000 km or every 24 months,

200,000 km or every

D12D 340–460

 

 

whichever occurs first¹

 

12 months, whichever

 

 

 

 

 

 

 

 

 

 

occurs first

 

 

 

 

 

Interval

 

 

200,000 km or every 12 months,

100,000 km or every

D12D 500

 

 

whichever occurs first¹

 

 

6 months, whichever

 

 

 

 

 

 

 

 

 

 

occurs first

 

 

 

 

 

 

 

 

 

¹ The service interval shall be halved in the case of frequent driving at more than 90km/h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

14(47)

D12F EM JPN04

For definitions and abbreviations see “Definitions” page 3.

Engine Operating Conditions (EOC)

Trans-

 

 

 

 

 

 

Distribution,

Distribution,

Construction sites 1

port

 

Long distance driving

 

cycle

 

 

 

 

 

 

 

regional

 

 

Town

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GCW

£ 44

 

45 - 68

 

³ 69

£ 32

32–44

 

45–68

£ 32

32–44

£ 44

£ 32

33–44

45–68

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To-

PF

H

PF

 

H

 

 

 

 

 

 

 

 

H

H

H

VH

pog-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ra-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

phy

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EOC

M 2

 

H 3

 

S 3

VS 3

M

H

 

S

S

VS

VS

H

S

VS

VS+

1Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors and special vehicles.

2Only 4x2/6x2, without power take off, max 90 kph

3Max. 90 km/h

Oil change interval

EOC

M

H

S

VS

VS+

 

 

 

 

 

 

Maximum permitted fuel consumption

£ 39

£ 50

£ 64

£ 120

-

(l/100km)

 

 

 

 

 

 

 

 

 

 

 

Mileage (km) / time (hours) NB! No oil change interval is allowed to exceed 6 months.

 

 

 

 

 

 

 

Oil grade VDS-3 1

50000/650

40000/500

30000/400

15000/400 2

-/400 2

Oil grade VDS-2

35000/450

25000/350

20000/300

10000/300 3

-/300 3

 

 

 

 

 

 

Oil grade VDS / Other oil grades

20000/300

15000/250

10000/200

7500/200 4

-/200 4

 

 

 

 

 

 

For waste collection, mine operation, airport service etc, engine hours (hours) can be used instead.

1D12 F can be fitted with DPF-filter. In this case VDS-3 LSA quality oil must be used. VDS–3 LSA is VDS-3 oil with low sulphate content, max 1.1%. The same interval as for VDS-3 oils applies, as shown in the above table.

2Maximum permitted fuel consumption 15 000 litres (37.5 litres/hour).

3Maximum permitted fuel consumption 12 000 litres (40 litres/hour).

4Maximum permitted fuel consumption 8 000 litres (40 litres/hour).

Preventive maintenance

EOC

 

M

H

 

S

 

VS

 

VS+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

km/max.

months

 

 

 

H/max.

 

 

 

 

 

 

 

 

 

 

 

 

months

 

 

 

 

 

 

 

 

 

 

 

 

 

Full service

 

 

 

 

 

 

- / 12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic service

 

50000/6 1

 

40000/6 1

 

30000/6 1

15000/6 1

400/6 1

1 Whichever occurs first.

 

 

 

 

 

 

 

 

 

 

Valves and unit injectors, adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EOC

 

M

 

H

 

S

 

VS

 

VS+

 

 

 

 

 

 

 

 

Interval

 

 

200,000 km or every 12 months,

 

100,000 km or every

D12F 390–500

 

whichever occurs first¹

 

6 months, whichever

 

 

 

 

 

 

 

 

 

 

occurs first

 

 

 

 

 

 

 

 

 

¹ The service interval shall be halved in the case of frequent driving at more than 90km/h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EGR pipe, clean

 

 

 

 

 

 

 

 

 

 

Service interval

200,000 km or every 24 months, whichever occurs first

 

 

Volvo Truck Corporation

Date

Group

No.

Release

Page

Service Bulletin

12.05

175

09

18

15(47)

Particulate filter, DPF, clean

Service interval

Every 12 months

 

 

Loading...
+ 32 hidden pages