Volkswagen Beetle 1998 1999 User Manual

Important!
Model(s):
Please give copies to all your VW Technicians
Technical Bulletin
Floor Mats, Replacing Damaged Fasteners
1998 see VIN below
New Golf, New Jetta, Passat
1999 see VIN below
Condition
Front floor mat fastener damaged. May be caused by improper floor mat
removal.
Production
New floor mat fasteners installed beginning:
Golf YW442825 Jetta YM116837
Group:
Number:
Model VIN
Date:
70 00–04
Dec. 5, 2000New Beetle,
00-A331
New Beetle YM464157 Passat YE276904
YP222600
Service
Damaged floor mat fasteners may be replaced with new style fasteners using Special Tools JC3000A and JC3000B as follows:
Note:
For rear floor mat fastener replacement see page 3.
Remove floor mat.Remove floor mat fasteners (buttons) from
carpet using trim tool (separate upper button from bottom half of fastener as shown).
Note:
70-A094
C 70–00–04
E 2000 Volkswagen of America, Inc.
If fasteners are of the old style, replace both fasteners (even if only one fastener is damaged)
(Cont. on Page 2)
1
Important!
Please give copies to all your VW Technicians
A
Technical Bulletin
Remove door sill panel trim.Lift carpet using JC3000B pry bar as shown.
Note:
For Passat vehicles: Carefully slide pry bar between deadener and carpet to separate.
Retrieve bottom half of both floor mat
fasteners (under carpet) and discard.
70-A095
Front floor mat carpet fastener inner, installing
JC3000A
Place lower portion of carpet fastener -A-
Part No: 3D0 864 227 B41 over pin of installation tool JC3000A as shown.
CAUTION! Part numbers are for reference only.
Always check with your Parts Dept. for the latest parts information.
70-A096
Slide tool (with lower fastener) under carpet
towards center console and align lower fastener with hole in carpet.
Note:
DO NOT remove tool until upper and lower portion of fasteners are assembled)
70-A097
C 70–00–04
E 2000 Volkswagen of America, Inc.
Installation tool will serve as a base to allow the upper and lower portions of the carpet fastener to be assembled with a plastic mallet.
(Cont. on Page 3)
2
Important!
Please give copies to all your VW Technicians
Technical Bulletin
Place upper portion of floor mat carpet
fastener Part No: 3D0 864 229* over lower portion of fastener and tap with plastic mallet until firmly seated.
* Add correct color code to part number
Remove installation tool.
70-A098
Front floor mat carpet fastener outer, installing
70-A099
Align lower portion of carpet fastener with
outer hole (place pry bar JC3000B directly under fastener as support).
Place upper portion of floor mat carpet
fastener over lower portion of fastener and tap with plastic mallet until firmly seated.
Remove pry bar.
Rear floor mat carpet fastener, installing
z For vehicles with screw-in fasteners:
Remove old screw-in fastener from carpet.Install Part No: 3D0 864 812* (new screw-in
fastener).
* Add correct color code to part number
Install new floor mat fastener (see page 4).
z For vehicles with rear fasteners that are
similar to the front fasteners:
C 70–00–04
E 2000 Volkswagen of America, Inc.
Follow same procedure as front floor mat
carpet fastener inner, installing (see page 2).
(Cont. on Page 4)
3
Important!
Please give copies to all your VW Technicians
A
70-A100
Top of
Floor mat
Technical Bulletin
Floor mat front and rear, removing fastener
Separate floor mat fastener using trim tool.
Floor mat front and rear, installing fastener
Install lower portion of floor mat fastener -B-
Part No: 3D0 864 523* through floor mat, install and firmly press upper fastener -A­Part No: 3D0 864 521* onto lower fastener
-B-.
* Add correct color code to part number
B
70-A093
Floor mat, installing
Align holes in floor mat fasteners over newly
installed buttons in carpet and firmly press to seat.
When procedure applies to vehicles with­in the New Vehicle Limited Warranty, use the following:
Part Identifier: 7043 Replace Floor Mat Studs one side Labor Operation: 70435600 50 TU Replace All Floor Mat Studs Labor Operation: 70435601 100 TU
C 70–00–04
E 2000 Volkswagen of America, Inc.
4
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