VICOR FL48-75250, FL48-200500, FL48-150500, FL5-75250, FL5-200400 Datasheet

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VICOR FL48-75250, FL48-200500, FL48-150500, FL5-75250, FL5-200400 Datasheet

Data Sheet

FlatPAC-ENTM

EN Compliant, Autoranging Switcher

Features

EN 61000-3-2 harmonic current compliance

Low profile package (1.4"/35,6mm)

Output power to 500W (425W for EN compliance)

Up to 4 user specifiable outputs

"Autosense" feature

Compliant to EN 55022, Class A,

EN 55022, Class B (may require optional in-line filter), EN 61000-4-4 and EN 61000-4-5

Rugged: Meets MIL-STD-810E for vibration

Drop-in upgrade to our “2up” FlatPAC

RS-232 microcontroller interface

Safety agency approvals: TÜV, cULus, CE

Overview

With a power density greater than 7W/in3, Westcor’s FlatPAC-EN is an ultra low profile, compact, EN compliant autoranging AC-DC switcher. It is capable of providing up to 500 Watts from up to 4 isolated outputs.

For maximum versatility and flexibility, the FlatPAC-EN can be configured with standard Vicor DC-DC converter modules - full, half and quarter brick sizes. These modules cover the entire range of outputs from 1 to 100Vdc and 25 to 500 Watts, as well as an array of non-standard voltages. The optimum FlatPACEN solution can be factory configured based on your exact voltage and power requirements.

For conducted EMI, the FlatPAC-EN conforms with FCC Class A and B, and EN 55022,

Class A and B. Some configurations may require our optional external in-line filter to meet

EN 55022 Class B. Further, besides meeting the cULus, TÜV and CE safety agency approvals, the FlatPAC-EN complies with harmonic current limits per EN 61000-3-2,

Electrical Fast Transient/Burst per EN 61000-4-4 and Surge Immunity per EN 61000-4-5. For harmonic current compliance to EN 61000-3-2, do not exceed input current of 3.33 A rms at 230Vac, 50 Hz.

1.4"H x 5.0"W x 9.2"L 35,6 x 127,0 x 233,7 mm Up to 500W

1 to 4 Outputs

Part Numbering

 

FL

 

 

X 1

 

-

X 2

 

 

 

X 3

 

-

X X X

-

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product Prefix

 

 

 

 

Number of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Factory

 

 

FL FlatPAC-EN

 

 

 

 

1st Gen modules

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Assigned

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Number of

 

 

 

 

 

 

Number of

 

 

 

 

 

 

 

 

 

 

 

 

Output

 

 

 

 

 

2nd Gen modules

 

 

Extended

 

 

 

 

 

Voltages

 

 

 

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Range Version

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Optional)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Autosense Feature*

This is a new feature implemented in all converter slots in the FlatPAC-EN. If remote sense connections are not needed or are inadvertently not made, no

local sense connections are necessary. Simply connect the output(s) to the load and the converter(s) will automatically operate in the local sense mode. If remote sense connections are made, the unit will operate in remote sense mode.

*Applies to outputs utilizing Maxi or Mini size converters.

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280

FlatPAC-EN

Rev. 1

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DC Output Selections

The tables below show a sampling of some of the most popular standard outputs that can be configured into the FlatPAC-EN.

 

Output

 

 

Available Power (W) per Package Size

 

 

 

 

 

 

 

 

 

 

 

 

 

Maxi

 

 

Mini

 

Micro

 

 

Voltage

 

 

 

 

 

 

 

2nd Gen

 

1st Gen

2nd Gen

1st Gen

 

2nd Gen

 

 

 

 

 

 

 

 

 

 

 

 

2Vdc

160

80

60

100

40

30

50

 

 

3.3Vdc

264

132

99

150

66

50

75

 

 

5Vdc

400

200

150

200

100

75

100

 

 

12Vdc

500

200

150

250

100

75

150

 

 

15Vdc

500

200

150

250

100

75

150

 

 

24Vdc

500

200

150

250

100

75

150

 

 

28Vdc

500

200

150

250

100

75

150

 

 

48Vdc

500

200

150

250

100

75

150

 

 

 

 

 

 

 

 

 

 

 

FlatPAC-EN Configurations

Vicor’s DC–DC converter modules are used to populate the FlatPAC-EN. There are several configurations available depending on module size, power limitation and location of the MiniHAM*. The two-output FlatPAC-EN contains

1 Maxi and 1 Mini. The three-output FlatPAC-EN contains 3 Minis. The four output FlatPAC-EN contains 1 Mini and 3 Micros. See below.

FlatPAC-EN Configurations

Maximum Total Output Power = 500W (425W for EN61000-3-2 Compliance)

2 Output**

 

MiniHAM

 

 

Maxi

Mini

 

M1

M2

M1

M2

 

 

3 Output

 

 

 

 

 

 

4 Output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MiniHAM

 

 

 

Mini

 

 

 

 

MiniHAM

 

 

Mini

 

 

 

 

 

 

M3

 

 

 

 

 

 

 

 

 

 

M4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mini

 

 

 

Mini

 

 

 

Micro

 

Micro

 

 

Micro

 

 

M1

 

 

 

M2

 

 

 

M1

 

M2

 

 

M3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M1

 

 

M2

M3

 

 

 

 

M1

M2

M3

M4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: The FlatPAC-EN is limited to a maximum output power of 500W regardless of the module capability. For example, if three Mini modules are used, the maximum output power for the FlatPAC-EN is still 500W irrespective of the maximum output power of the modules. For EN 61000-3-2 harmonic current compliance, input current of 3.33 A rms should not be exceeded.

*The MiniHAM is a passive harmonic attenuator specifically designed for EN compliance. Unlike active PFC solutions, the MiniHAM generates no EMI, greatly simplifying and reducing system noise filtering requirements. It is also considerably smaller and more efficient than active alternatives and improves the unit’s MTBF. It will provide harmonic current compliance at 230Vac input at up to 425W of output power.

**For a single output configuration either M1 or M2 is used.

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280

FlatPAC-EN

Rev. 1

Page 2 of 8

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Performance Specifications

The following are typical performance specifications at room ambient temperature, nominal line voltage (115/230Vac) and 75% load on all outputs, unless specified otherwise. For detail specifications, consult the FlatPAC-EN Design Guide available online at (vicorpower.com).

INPUT CHARACTERISTICS

 

Parameter

 

Typ

Units

Notes

 

 

AC Input

 

 

 

 

 

 

 

Voltage

 

90-132/180-264

Vac

Derates to 260W @ 90Vac, 400W @ 180Vac

 

 

 

Frequency

 

47-63

Hz

 

 

 

 

 

 

 

 

 

 

 

DC Input

 

250-380

Vdc

 

 

 

Line Regulation

 

0.2

%

From low line to high line

 

 

Inrush Current

 

 

 

 

 

 

 

@ 115Vac

 

8

A rms

 

 

 

 

@ 230Vac

 

8

A rms

 

 

 

Ride Through Time

 

 

 

 

 

 

 

@ 115Vac

 

12/15

ms

 

 

 

 

@ 230Vac

 

16/18

ms

 

 

 

 

@ Load

 

500/400

W

 

 

 

Conducted EMI/RFI

FCC Class A, EN 55022 Class A

 

 

 

 

 

 

FCC Class B, EN 55022 Class B

 

EN 55022 Class B may need external

 

 

 

 

 

 

 

optional in-line filter

 

 

Power Factor

 

> 0.70

 

>75% load

 

 

Harmonic Current Limits

 

EN 61000-3-2/A14

 

Input current of 3.33A rms max. at 230Vac, 50Hz

 

 

Transient Burst Immunity

 

EN 61000-4-4

 

 

 

 

Surge Immunity

 

EN 61000-4-5

 

 

 

 

Voltage Dips

 

EN 61000-4-11

 

Criteria B

 

 

Dielectric Withstand

 

 

 

 

 

 

 

Primary to Chassis GND

 

1,500

Vrms

 

 

 

 

Primary to Secondary

 

3,000

Vrms

 

 

 

 

Secondary to Chassis GND

500

Vrms

 

 

 

 

 

 

 

 

 

 

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280

FlatPAC-EN

Rev. 1

Page 3 of 8

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