Troy-Bilt Squall 210, Squall2100 User Manual

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SafeOperationPractices•Set-Up•Operation• Maintenance•Service•Troubleshooting• Warranty

Operators Manual

— Squall 2100 Shown —

Single-Stage Snow Thrower

Squall 210 & Squall 2100

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Printed In USA

Form No. 769-07131

 

(May 4, 2011)

To The Owner

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Thank You

 

Thank you for purchasing a Troy-Billt snow thrower. It was carefully engineered to provide excellent performance when properly operated and maintained.

Please read this entire manual prior to operating the equipment.

It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.

All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator’s

Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.

If you have any problems or questions concerning the machine, phone your local Cub Cadet dealer or contact us directly. Cub Cadet’s Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the machine are observed from the operating position.

Table of Contents

Safe Operation Practices.........................................

3

Service......................................................................

15

Assembly & Set-Up...................................................

7

Troubleshooting......................................................

17

Controls & Features................................................

10

Replacement Parts..................................................

18

Operation................................................................

12

Warranties..............................................................

20

Maintenance & Adjustment..................................

13

 

 

Record Product Information

Before setting up and operating your new equipment, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by standing at the operator’s position and looking down at the right rear of the snow thrower. This information will be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized service dealer.

Model Number

Serial Number

Customer Support

Please do NOT return the unit to the retailer or dealer without first contacting our Customer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this unit, you can seek help from the experts. Choose from the options below:

Visit us on the web at www.troybilt.com

Call a Customer Support Representative at (800) 828-5500 or (330) 558-7220

Write us at Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019

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Important Safe Operation Practices

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WARNING! This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.

When you see this symbol. HEED ITS WARNING!

CALIFORNIA PROPOSITION 65

WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.

DANGER: This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing foreign objects. Failure to observe the following safety instructions could result in serious injury or death.

Training

1.Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2.Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3.Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult.

4.Never allow adults to operate this machine without proper instruction.

5.Thrown objects can cause serious personal injury. Plan your snow-throwing pattern to avoid discharge of material toward roads, bystanders and the like.

6.Keep bystanders, pets and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

7.Exercise caution to avoid slipping or falling, especially when operating in reverse.

Preparation

Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires and other foreign objects, which could be tripped over or thrown by the auger/impeller.

1.Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

2.Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves or other loose clothing, which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.

3.Use a grounded three-wire extension cord and receptacle for all machines with electric start engines.

4.Disengage all control levers before starting the engine.

5.Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator’s manual.

6.Let engine and machine adjust to outdoor temperature before starting to clear snow.

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Safe Handling of Gasoline

To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a.Use only an approved gasoline container.

b.Extinguish all cigarettes, cigars, pipes and other sources of ignition.

c.Never fuel machine indoors.

d.Never remove gas cap or add fuel while the engine is hot or running.

e.Allow engine to cool at least two minutes before refueling.

f.Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to provide space for fuel expansion.

g.Replace gasoline cap and tighten securely.

h.If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 minutes before starting the engine.

i.Never store the machine or fuel container inside where there is an open flame, spark or pilot light (e.g. furnace, water heater, space heater, clothes dryer etc.).

j.Allow machine to cool at least 5 minutes before storing.

k.Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

l.If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

m.Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

Operation

1.Do not put hands or feet near rotating parts, in the auger/ impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.

2.The auger/impeller control lever is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury.

3.The control levers must operate easily in both directions and automatically return to the disengaged position when released.

4.Never operate with a missing or damaged chute assembly. Keep all safety devices in place and working.

5.Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

6.Do not operate machine while under the influence of alcohol or drugs.

7.Muffler and engine become hot and can cause a burn. Do not touch. Keep children away.

8.Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.

9.Exercise caution when changing direction and while operating on slopes. Do not operate on steep slopes.

10.Plan your snow-throwing pattern to avoid discharge towards windows, walls, cars etc. Thus, avoiding possible property damage or personal injury caused by a ricochet.

11.Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.

12.Do not overload machine capacity by attempting to clear snow at too fast of a rate.

13.Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.

14.Disengage power to the auger/impeller when transporting or not in use.

15.Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care when backing up.

16.If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.

17.Disengage all control levers and stop engine before you leave the operating position (behind the handles). Wait until the auger/impeller comes to a complete stop before unclogging the chute assembly, making any adjustments, or inspections.

18.Never put your hand in the discharge or collector openings. Do not unclog chute assembly while engine is running. Shut off engine and remain behind handles until all moving parts have stopped before unclogging.

19.Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains, cabs etc.).

20.When starting engine, pull cord slowly until resistance is felt, then pull rapidly. Rapid retraction of starter cord

(kickback) will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises or sprains could result.

21.If situations occur which are not covered in this manual, use care and good judgment. Contact Customer Support for assistance and the name of your nearest servicing dealer.

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Section 2 — Important Safe Operation Practices

 

 

 

 

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute.

To clear the chute:

1.SHUT THE ENGINE OFF!

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

Maintenance & Storage

1.Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and adjustment sections of this manual.

2.Before cleaning, repairing, or inspecting machine disengage all control levers and stop the engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.

3.Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.

4.Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

5.Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer’s (OEM) parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

6.Check control levers periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.

7.Maintain or replace safety and instruction labels, as necessary.

8.Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

9.Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.

10.Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer etc.

11.Always refer to the operator’s manual for proper instructions on off-season storage.

12.Check fuel line, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.

13.Do not crank engine with spark plug removed.

14.According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years,

or 60 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.

Do not modify engine

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal

EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine

Modification (EM), Oxidizing Catalyst (OC), Secondary Air

Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

Spark Arrestor

WARNING! This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).

If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

Section 2 — Important Safe Operation Practices

 

5

 

 

 

 

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.

Symbol

Description

READ THE OPERATOR’S MANUAL(S)

Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate

WARNING— ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating blades inside

WARNING— ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating blades inside

WARNING— ROTATING AUGER

Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.

WARNING—THROWN OBJECTS

This machine may pick up and throw and objects which can cause serious personal injury.

WARNING—GASOLINE IS FLAMMABLE

Allow the engine to cool at least two minutes before refueling.

WARNING— CARBON MONOXIDE

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

WARNING— ELECTRICAL SHOCK

Do not use the engine’s electric starter in the rain

WARNING— HOT SURFACE

Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.

WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

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Section 2 — Important Safe Operation Practices

 

 

 

 

Assembly & Set-Up

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Contents of Carton

 

One Snow Thrower

One 20 oz. Bottle 5W-30 Oil

Two Ignition Keys

One Chute Assembly

One Chute Rotation Control (If equip.)

One Set of Drift Cutters (If equip.)

One Snow Thrower Operator’s Manual

One Engine Operator’s Manual

 

 

NOTE: This Operator’s Manual covers several models. Snow thrower features may vary by model. Not all features in this manual are applicable to all snow thrower models and the snow thrower depicted may differ from yours.

NOTE: All references to the left or right side of the snow thrower are from the operator’s position. Any exceptions will be noted.

Assembly

Positioning the Upper Handle

1.Remove the wing knob and carriage bolt from the top of the lower handle. See Fig. 3-1. It is not necessary to remove the shoulder screw and flange lock nut below the wing knob and carriage bolt.

2.Pivot the upper handle into the operating position. Be sure not to pinch any of the cables in the process. See Fig. 3-2.

Wing Knob

Carriage Bolts

Wing Knob

Figure 3-2

 

Installing the Chute

1. Remove the hex washer screws in the chute base. See Fig. 3-3.

Figure 3-1

Figure 3-3

7

Troy-Bilt Squall 210, Squall2100 User Manual

2.Align the holes in the chute base with the holes in the lower chute and secure with the previously removed hex washer screws. See Fig. 3-4.

Figure 3-4

Installing the Chute Rotation Control (If so equipped)

To install the chute rotation control (only models so equipped) proceed as follows:

1.Remove the hex lock nut and machine screw from the chute rotation control. See Fig. 3-5.

1

Chute Rotation Control

Hex Lock

 

Nut

Machine Screw

2

 

 

 

 

Hex Lock

 

 

Nut

Chute Control Rod

Machine Screw

Figure 3-5

2.Place the chute rotation control onto the chute rotation rod and secure with the hex lock nut and machine screw removed in step 1. See Fig. 3-5.

Installing the Drift Cutters (If so equipped)

1.Remove the carriage bolts and flange lock nuts from the drift cutters.

2.Install the drift cutters and secure with the carriage bolts and flange lock nuts removed in step 1. See Fig. 3-6.

Drift Cutter

Flange Lock Nut

Carriage Bolt

Figure 3-6

Installing the Recoil Starter Handle

1.Remove the eye bolt and handle knob from the manual bag.

2.Place the eye bolt and handle knob on the upper handle as shown in Fig. 3-7. Do not fully tighten the hardware until instructed to do so.

Eye Bolt

Recoil Starter

Handle

A Handle

Knob

B

Figure 3-7

NOTE: The opening of the eye bolt should face toward the back of the snow thrower.

8

 

Section 3— Assembly & Set-Up

 

 

 

 

3.Slowly pull the recoil starter handle up towards the eye bolt.

4.Slip the recoil starter rope into the eye bolt from the back of the snow thrower. See Fig. 3-7.

5.Securely tighten the eye bolt and handle knob.

Set-Up

Adding Oil

Refer to the Engine Operator’s Manual packed with your snow thrower for information on adding and checking oil.

Adding Fuel

Refer to the Engine Operator’s Manual packed with your snow thrower for information on adding fuel.

Section 3 — Assembly & Set-Up

 

9

 

 

 

 

Controls & Features

4

 

 

 

Auger Control

Recoil Starter Handle

Chute Rotation

Control

EZ Chute

Low-Crank

Chute Assembly

Drift Cutters

Auger

Shave Plate

Figure 4-1

NOTE: This Operator’s Manual covers several models. Snow

Chute Assembly

thrower features may vary by model. Not all features in this

 

manual are applicable to all snow thrower models and the snow

EZ Chute (If so equipped)

thrower depicted may differ from yours.

Rotate the discharge chute to the left or right using the chute

Engine Controls

handle. The pitch of the discharge chute controls the angle at

See the Engine Operator’s Manual for the location and function

which the snow is thrown. Loosen the wing knob on the side of

the discharge chute before pivoting the discharge chute upward

of the controls on the engine.

or downward. Retighten the knob once the desired position has

Auger

been achieved.

Low-Crank Chute Assembly (If so equipped)

When engaged, the auger rotation draws snow into the auger

Rotate the discharge chute to the left or right using the chute

housing and throws it out the discharge chute. Rubber paddles

rotation control. The pitch of the discharge chute controls the

on the auger also aid in propelling the snow thrower as they

angle at which the snow is thrown. Loosen the wing knob on the

come in contact with the pavement.

side of the discharge chute before pivoting the discharge chute

Auger Control

upward or downward. Retighten the knob once the desired

Located on the upper handle, the auger control is used to

position has been achieved.

Shave Plate

engage and disengage drive to the auger. Squeeze the control

against the upper handle to engage the auger; release it to

The shave plate maintains contact with the pavement as

disengage.

the snow thrower is propelled, allowing snow close to the

 

 

pavement’s surface to be discharged.

10

Recoil Starter Handle

The recoil starter handle is used to manually start the engine.

Chute Rotation Control (If so equipped)

The chute rotation control is located on the back of the snow thrower. To rotate the chute to the left, squeeze the lever against the chute rotation control and rotate left. To rotate the chute to the right, squeeze the lever against the chute rotation control and rotate right.

Drift Cutters (If so Equipped)

The drift cutters are designed for use in deep snow. Their use is optional for normal snow conditions. Maneuver the snow

thrower so that the cutters penetrate a high standing snow drift to assist snow falling into the augers for throwing.

Section 4 — Controls & Features

 

11

 

 

 

 

Operation

Starting & Stopping the Engine

WARNING! Always keep hands and feet clear of moving parts. Do not use a pressurized starting fluid. Vapors are flammable.

Refer to the Engine Operator’s manual packed with your snow thrower for instructions on starting and stopping the engine.

Engaging the Auger

To engage the auger and start throwing snow, squeeze the auger control against the handle. Release to stop the auger.

Engaging the Drive

Lift up slightly on the handle to allow the rubber paddles on the auger to contact the pavement and propel the snow thrower forward. Pushing downward on the handle will raise the auger off the ground and stop the forward motion.

NOTE: Excessive upward pressure on the handle will result in premature wear on the rubber auger blades which are not be covered by the warranty.

Adjusting the Chute

EZ Chute (If so equipped)

1.Rotate the discharge chute to the left or right using the chute handle. See Fig. 5-1.

Chute Handle

Discharge Chute

Wing Knob

Figure 5-1

2.To adjust the pitch, loosen the wing knob on the side of the discharge chute and pivot the discharge chute upward or downward. Retighten the knob once the desired position has been achieved. See Fig. 5-1.

5

Low-Crank Chute Assembly (If so equipped)

1.Rotate the discharge chute to the left or right using the chute rotation control. See Fig. 5-2.

Chute Control Handle

Discharge Chute

Wing Knob

Figure 5-2

2.To adjust the pitch, loosen the wing knob on the side of the discharge chute and pivot the discharge chute upward or downward. Retighten the knob once the desired position has been achieved. See Fig. 5-2.

Clearing a Clogged Discharge Chute

WARNING! Never use your hands to clear a clogged chute assembly. Shut off engine and remain behind handles until all moving parts have stopped before using a clean-out tool to clear the chute assembly.

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute.

To clear the chute:

1.SHUT THE ENGINE OFF!

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

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