OPERATOR’S MANUAL
ZERO TURN TRACTOR
Model Number
RZT 50 w/50" Mower Deck
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A. |
FORM NO. 769-02165D |
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(1/07) |
TABLE OF CONTENTS |
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TRACTOR PREPARATION ............................................................................................ |
....... 2 |
IMPORTANT SAFE OPERATION PRACTICES .................................................................... |
4 |
SAFETY DECALS AND LABELS ........................................................................................... |
7 |
RECORDING MODEL AND SERIAL NUMBER INFORMATION ........................................... |
9 |
CUSTOMER SUPPORT ......................................................................................................... |
9 |
SLOPE GAUGE .................................................................................................................... |
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SECTION 1: CONTROLS AND FEATURES ........................................................................ |
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SECTION 2: OPERATION ................................................................................................... |
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SECTION 3: ADJUSTMENTS .............................................................................................. |
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SECTION 4: MAINTENANCE .............................................................................................. |
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SECTION 5: MOWER DECK ............................................................................................... |
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WARRANTIES....................................................................................................................... |
35 |
TRACTOR PREPARATION
Remove the upper crating material from the shipping pallet, and cut any bands or tie straps securing the tractor to the pallet.
Use the lift handle to raise the deck to its highest position; engage the transmission bypass rods (Refer to SECTION 1, CONTROLS AND FEATURES); and carefully roll the tractor off the shipping pallet. Disengage the bypass rods.
INSTALL THE OPERATOR’S SEAT
The operator’s seat was partially inserted into the seat pivot bracket for shipping purposes. To install the seat proceed as follows:
1.Cut any straps securing the seat assembly and the drive control levers. Remove any packing material.
NOTE: The seat is partially inserted into the slots of the seat pivot bracket. If the seat does not disengage the pivot bracket when removing the packaging material, the seat may be pushed into place as described in steps 2 and 6. If the seat disengages the pivot bracket, install the seat as instructed in steps 2 through 6.
2.Pivot the seat pivot bracket partially upward. Refer to Figure 1.
3.Note the grooves in the seat adjust spacers attached to the bottom of the seat, then lift the seat and position above and to the rear of the pivot bracket.
4.Align the grooves in the seat adjust spacers with the sides of the adjustment slots in the pivot bracket.
5.Slide the seat adjust spacers into the slots of the pivot bracket.
6.Continue to push the seat forward in the pivot bracket until the front/left shoulder bolt of the seat assembly passes forward of the stop bracket on the seat pivot bracket. See Figure 1.
Use the seat adjust lever to adjust the seat position. Refer to "Adjusting the Operator’s Seat" in Section 3 for seat adjustment instructions.
Seat |
Adjustment |
Seat |
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Slots |
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Pivot |
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Bracket |
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Stop Bracket |
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Figure 1 |
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POSITION DRIVE CONTROL LEVERS
The tractor’s drive control levers are lowered for shipping purposes. The flange lock nut, hex screw, and flat washer used to secure each control lever to its pivot bracket are removed and installed in the slotted hole of each control lever for shipment. The control levers must be repositioned and secured to the pivot brackets. Reposition the control levers as follows:
•Remove the hex screw, flat washer, and flange lock nut from the slot of one of the drive control levers.
•Lift and swing that control lever upward until the slotted hole in the lever bracket aligns with one of the holes in the pivot bracket. Refer to Figure 2.
2
•Slide the flat washer onto the hex screw. From the outside, insert the hex screw w/washer through the control lever slot and the hole of the pivot bracket.
Secure with the flange lock nut. See Figure 2.
Flange Lock Nut |
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Control Lever |
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Lift control |
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lever upward |
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Flat Washer
Hex Screw
Pivot |
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Bracket |
Slotted |
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Figure 2 |
•Note the relative position of the control lever to the pivot bracket, then repeat the previous steps to reposition the other control lever in approximately the same position.
•Refer to "Adjusting the Drive Control Levers" in Section 3 for instructions on final adjustment of the levers.
POSITION THE REAR BUMPER
For shipping purposes the rear bumper is rotated upward from its normal position. To reposition the rear bumper, refer to Figure 3 and proceed as follows:
•From inside the tractor frame, just behind the rear tires, remove the internal cotter pins from the clevis pins securing the bumper to each side of the frame.
•While supporting the rear bumper, cut the cable tie fastening the bumper to the engine lift bracket, and remove the clevis pins from each side.
•Remove the bumper and reposition to align the notch at each end of the bumper with the spacer on each side of the frame. Slide the bumper notches onto the spacers.
Clevis Pin
Internal
Cotter Pin
Notch |
Spacer
Figure 3
•Align the holes of the bumper with the holes in the tractor frame and re-insert the clevis pins through the holes on both sides of the tractor. Install the internal cotter pins into the clevis pins to secure.
CONNECT THE BATTERY
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
The tractor is shipped with an activated sealed battery, with the positive battery cable factory connected. The negative cable must be connected.
NOTE: Make sure the ignition switch is in the "OFF" position before attaching the battery cable.
1.Pull the protective cap, if present, off the negative terminal of the battery, and remove the hex cap screw and nut from the free end of the negative battery cable.
2.Connect the negative battery cable (heavy black) to negative terminal (NEG) of the battery using the hex cap screw and nut. Slide the black terminal cover over the negative terminal of the battery.
LOWER THE DECK DISCHARGE CHUTE
WARNING: Never operate the mower deck without the discharge chute installed and in the down position.
NOTE: The discharge chute on the mower deck may be held up with a chute stop shipping brace, or it may be held up by a cable tie. If shipped with the shipping brace, remove as described below. If held with a cable tie, cut the cable tie and lower the discharge chute.
Locate the shipping brace between the chute deflector and the cutting deck. Holding the chute deflector fully upward, remove the shipping by grasping it and rotating it clockwise. Lower the chute deflector.
Chute Deflector
Shipping Brace
3
WARNING
•The engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
•This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered, or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
•In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other States may have similar laws. Federal laws apply to federal lands. A spark arrester muffler is available at your nearest engine authorized service center.
IMPORTANT |
SAFE OPERATION PRACTICES |
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THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL— 
HEED ITS WARNING.
Your lawn mower was built to be operated according to the rules for safe operation
in this manual. As with any type of power equipment, carelessness or error on the DANGER part of the operator can result in injury. This lawn mower is capable of amputating
hands and feet or throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
1.Read, understand and follow all instructions in the manual and on the machine before starting. Keep this manual in a safe place for future and regular reference.
2.Only allow responsible individuals familiar with the instructions to operate the machine. Know the controls and how to stop the machine quickly.
3.Do not put hands or feet under the cutting deck or near rotating parts.
4.Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blades. A small object may have been overlooked and could be accidentally thrown by the mower in any direction and cause injury to you or a bystander. To help avoid a thrown objects injury, keep children, animals, bystanders and helpers at least 75 feet from the mower while it is in operation. Always wear safety glasses with side shields or safety goggles during operation or while performing an adjustment or repair, to protect eyes from foreign objects. Stop the blades when crossing gravel drives, walks or roads.
5.Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
6.Never carry passengers.
7.Disengage the blades before shifting into reverse and backing up. Always look down and behind before and while backing.
8.Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the chute guard in place.
9.Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
10.Never leave a running machine unattended. Always turn off the blades, place the transmission in neutral, set the parking brake, stop the engine and remove key before dismounting.
11.Turn off blades when not mowing.
12.Stop the engine and wait until the blades come to a complete stop before (a) removing the grass catcher or unclogging chute, or (b) making any repairs, adjusting or removing any grass or debris.
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13.Mow only in daylight or good artificial light.
14.Do not operate the machine while under the influence of alcohol or drugs.
15.Watch for traffic when operating near or crossing roadways.
16.Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down a ramp onto a trailer or truck under power, because the unit could tip over causing serious personal injury. The unit must be pushed manually on a ramp to load or unload properly.
17.Never make a cutting height adjustment while the engine is running if the operator must dismount to do so.
18.Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Do not wear loose fitting clothes or jewelry. They can be caught in moving parts. Never operate a unit in bare feet, sandals or sneakers.
19.Check overhead clearance carefully before driving under power lines, wires, bridges or low hanging tree branches, before entering or leaving buildings, or in any other situation where the operator may be struck or pulled from the unit, which could result in serious injury.
20.Disengage all attachment clutches, set the parking brake in the on position, and put the lap bars to the neutral or out position before attempting to start the engine.
21.Your mower is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g. pasture) or piles of dry leaves. Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard.
22.Use only accessories approved for this machine by Troy-Bilt. Read, understand and follow all instructions provided with the approved accessory.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15° as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
DO:
Mow across slopes, not up and down.
Remove obstacles such as rocks, limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low enough speed so that you will not have to stop while on the slope.
Follow the manufacturer’s recommendations for counterweights with attachments to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid acceleration or deceleration could cause the front of the machine to lift and rapidly flip over backwards, which could cause serious injury.
Avoid starting or stopping on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary; if mowing slopes, turn slowly and gradually uphill, if possible.
Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use the grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1.Keep children out of the mowing area and in watchful care of an adult other than the operator.
2.Be alert and turn the machine off if children enter the area.
3.Before and when backing up, look behind and down for small children.
4.Never carry children, even with the blades off. They may fall off and be seriously injured or may interfere with safe machine operation.
5
5.Never allow children under 14 years old to operate the machine. Children 14 years and over should only operate the machine under close parental supervision and proper instruction.
6.Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure your vision of a child or other hazard.
7.Remove the key when the machine is left unattended to prevent unauthorized operation.
IV. SERVICE
1.Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive.
a.Use only an approved container.
b.Never remove fuel cap or add fuel with the engine running. Allow the engine to cool at least two minutes before refueling.
c.Replace the fuel cap securely and wipe off any spilled fuel before starting the engine as it may cause a fire or explosion.
d.Extinguish all cigarettes, cigars, pipes and other sources of ignition.
e.Never refuel the machine indoors because fuel vapors will accumulate in the area.
f.Never store the fuel container or machine inside where there is an open flame or spark, such as a gas hot water heater, space heater or furnace.
2.Never run a machine inside a closed area.
3.To reduce fire hazard, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spillage. Allow the machine to cool at least 5 minutes before storing.
4.Before cleaning, repairing or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the spark plug to prevent accidental starting.
5.Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also visually inspect blades for damage (e.g., excessive wear, bent, cracked). Replace with blades which meet original equipment specifications.
6.Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.
7.Never tamper with safety devices. Check their proper operation regularly. Use all guards as instructed in this manual.
8.After striking a foreign object, stop the engine, remove the wire from the spark plug and thoroughly inspect the mower for any damage. Repair the damage before restarting and operating the mower.
9.Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For your safety protection, frequently check the components and replace with manufacturer’s recommended parts when necessary.
10.Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing blades.
11.Check the park brake operation frequently. Adjust and service as required.
12.Muffler, engine and belt guards become hot during operation and can cause a burn. Allow to cool down before touching.
13.Do not change the engine governor settings or overspeed the engine. Excessive engine speeds are dangerous.
14.Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment and the ecology.
a.Prior to disposal, contact your local Environmental Protection Agency to determine the proper method for disposing of the waste. Recycling centers are established to properly dispose of materials in an environmentally safe fashion.
b.Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Properly dispose of the containers immediately following the draining of fluids.
c.DO NOT pour oil or other fluids into the ground, down a drain or into a stream, pond, lake, or other body of water. Observe Environmental Protection Agency regulations when disposing of oil, fuel, coolant, brake fluid, filters, batteries, tires and other harmful waste.
15.We do not recommend the use of a pressure washer or garden hose to clean your unit. They may cause damage to electrical components; spindles; pulleys; bearings; or the engine. The use of water will result in shortened life and reduce serviceability.
WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
6
SAFETY DECALS AND LABELS
Keep product safety graphics clean. Replace any safety graphic that is damaged, destroyed, missing, painted over or can no longer be read. Replacement safety graphics are available through your authorized Troy-Bilt dealer.
BATT.OIL |
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START |
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HOURS 1/10 |
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REVERSE |
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FORWARD |
PTO / |
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PARK |
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BLADEBRAKE |
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• Start Off InA Flat,OpenArea. |
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ToSTART,PARK BRAKE must beset |
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STARTING |
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P.T.O.switch inOFF (down) position |
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FOR FIRST-TIM E |
• Keep BystandersAway. |
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INSTRUCTIONS |
• Lap barsinNEUTRAL and outward positions |
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OPERATORS |
• Set ThrottleAt A LowSpeed. |
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Throttleset properly,CHOKE positionif "cold" |
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•PracticeManeuvering,(Forward,Reverse, |
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Turnkey toON,thenSTART,releasewhenengineruns |
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Left,Right) Without DeckEngaged. |
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GENERAL SAFETY INSTRUCTIONS
–LOCATED ON LEFT CONSOLE ASIDE OPERATOR’S SEAT
ON
BRAKE
PARK
P
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OFF |
DECK HEIGHT |
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INDICATOR |
PARK BRAKE |
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INDICATOR |
NOTICE
•PTO Automatically
S T A R T
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Disengages When |
FORWARD |
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REVERSE |
Both Lap Bars Are |
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N E U T R A L |
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Moved Into Reverse. |
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•PTO Automatically
Reengages When
Levers Are Returned
To The Neutral
Or For ward Positions.
GENERAL OPERATING INSTRUCTIONS
–LOCATED ON RIGHT CONSOLE ASIDE OPERATOR’S SEAT
WARNING
AVOID SERIOUS INJURY OR DEATH
•Read The Operator's Manual.
•Go Across Slopes, Not Up And Down.
•If Machine Stops Going Uphill, Stop Blade And Back Down Slowly.
•Avoid Sudden Turns.
•Do Not Mow When Children Or Others Are Around.
•Never Carry Children Even With Blades Off.
•Look Down And Behind Before And While Backing.
•Keep Safety Devices (Guards, Shields, Switches, Etc.) In Place And Working.
•Remove Objects That Could Be Thrown By The Blade.
•Do Not Operate Unit Where It Could Slip Or Tip.
•Know Location And Function Of All Controls.
•Be Sure Blades And Engine Are Stopped Before Placing Hands Or Feet Near Blades.
•Before Leaving Operator Position, Disengage Blades, Place In Neutral, Engage Parking Brake, Shut Off And Remove Key.
•When Using The Optional Grass Bagging Attachment, The Front Counter Weight Included With Bagger Must Be Installed.
WARNING 
•Do not add fuel while the engine is hot or running.
•Stop engine, disconnect spark plug before adjusting or servicing.
•Before leaving operator's position:
•DISENGAGE IMPLEMENT DRIVE.
•Place speed controls in neutral and set parking brake.
•Wait for all movement to stop.
•Do not allow operation by untrained personnel.
GENERAL SAFETY INSTRUCTIONS WARNING – LOCATED IN CENTER OF SEAT BOX FRAME
TO REDU CE THE RIS K OF INJUR Y, D O NOT O PER ATE U N L ES S DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE. IF D A M AG ED , R EP L AC E IM M ED IATE L Y.
HANDS AND FEET SAFETY GRAPHIC
MOWER DECK SAFETY GRAPHIC
FAST
SLOW
THROTTLE CONTROL INDICATOR – LOCATED ON LEFT CONSOLE
7
SAFETY DECALS AND LABELS
SAFETY GRAPHIC – LOCATED ON
LEFT SIDE OF MOWER DECK
INFORMATION GRAPHIC – BELT
ROUTING LOCATED ON
LEFT SIDE OF MOWER DECK
8
RECORDING MODEL AND SERIAL NUMBER
This Operator’s Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate under the seat of the tractor and copy the information in the space provided below. A sample model plate is also given below. This information will be necessary to use the manufacturer’s web site and/or help from the Customer Support Department or an authorized service dealer
TROY-BILT LLC
P. O. BOX 361131 www.troybilt.com CLEVELAND, OH 44136
330-558-7220
866-840-6483
Copy the model number here:
Copy the serial number here:
CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from where it was purchased, without first contacting Customer Support.
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:
1.Visit troybilt.com. Click on Customer Service at the bottom of the page.
2.To reach the Customer Support Line, please call 1-866-840-6483 or 1-330-558-7220.
3.The engine manufacturer is responsible for all engine-related issues with regards to performance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual for more information.
9
SLOPE GAUGE
(Keep this sheet in a safe place for future reference.)
DETERMINETOGUIDEAASPAGETHISUSESLOPES WHERE YOU MAY NOT OPERATE SAFELY. |
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE |
A POWER POLE |
A CORNER OF A BUILDING |
OR A FENCE POST |
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15° |
WARNING |
excessinslopeawithinclinesonmownotDoof 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). |
seriouscauseandoverturncouldmowerridingA injury. If operating a walk-behind mower on such a slope, it is |
andfootingyourmaintaintodifficultextremelyyou could slip, resulting in serious injury. |
facetheacrosstractorsturnzeroRZTOperateof slopes rather than up and down. Begin with the first pass |
atuphillturnandslopetheofbottomtheacrossthe end of each pass whenever possible. |
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O |
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F |
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10
SECTION 1: CONTROLS AND FEATURES
B
O
C A C
N
M
D
E
L
J
F |
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F |
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G
K
H
Figure 4 |
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A. Deck Height Index |
H. Storage Tray |
B. Deck Lift Handle |
J. Seat Adjustment Lever (Not Seen) |
C. RH and LH Drive Control Levers |
K. Fuel Tank Cap |
D. Ignition Switch |
L. Hour Meter /Indicator Panel |
E. PTO Switch |
M. Throttle Control |
F. Transmission Bypass Rod (Not Shown) |
N. Choke Control |
G. Cup Holder |
O. Parking Brake Engagement Lever |
|
Rear Bumper (Not Shown) |
11
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