Troy-Bilt 20207 User Manual

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Troy-Bilt 20207 User Manual

Owner’s Manual / Manual del Propietario

Pressure Washer / Lavadora de Presión

Model / Modelo 020207

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

IMPORTANTE: LEYO LA SEGURIDAD LAS ORDENES Y LAS INSTRUCCIONES DETENIDAMENTE

Questions? Preguntas?

Helpline - 1-888-611-6708 M-F 8-5 CT

Troy-Bilt® is a registered trademark of Troy-Bilt, LLC and is used under license to Briggs & Stratton Power Products. Troy-Bilt® es una marca registrada de Troy-Bilt, LLC y se usa abajo licencia a Briggs & Stratton Power Products.

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A.

Printed in USA

Manual No. 194620GS Revision 2 (05/05/2004)

Section

Safety Rules

 

1

TABLE OF CONTENTS

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Know Your Pressure Washer. . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Last Page

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations and any hazards involved.

This manual contains information for a pressure washer that operates at 2,450 PSI at a flow rate of 2.0 gallons per minute.This high quality residential system features

8” wheels, axial cam pump with stainless steel pistons, automatic cool down system, chemical injection system, adjustable spray nozzle. Includes safety goggles, heavy duty 25’ hose, and more.

Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol () is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Hazard Symbols and Meanings

Toxic Fumes

Electrical Shock

Slippery Surface

Fall

Fluid Injection

Fire

Explosion

Hot Surface

Moving Parts

Flying Objects

Kickback

2

Section 1: Safety Rules

DANGER

Running engine gives off carbon monoxide, an odorless, colorless, poison gas.

Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning.

Breathing carbon monoxide will cause nausea, fainting or death.

Operate pressure washer ONLY outdoors.

Use a respirator or mask whenever there is a chance that vapors may be inhaled.

Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.

WARNING

Spray contact with electrical wiring can result in electrocution.

Keep water spray away from electric wiring or fatal electric shock may result.

WARNING

Use of pressure washer can create puddles and slippery surfaces.

High pressure spray could cause you to fall if you are too close to the cleaning surface.

Keep spray nozzle between 8 to 24 inches away from cleaning surface.

Operate this unit on a stable surface.

The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.

Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.

Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.

WARNING

Fuel and its vapors are extremely flammable an explosive.

Fire or explosion can cause severe burns or death.

WHEN ADDING FUEL

Turn pressure washer OFF and let it cool at least 2 minutes before removing gas cap.

Fill fuel tank outdoors.

DO NOT overfill tank.Allow space for fuel expansion.

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

DO NOT light a cigarette or smoke.

WHEN OPERATING EQUIPMENT

DO NOT tip engine or equipment at angle which causes fuel to spill.

DO NOT spray flammable liquids.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

WARNING

The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

NEVER aim spray gun at people, animals or plants.

DO NOT allow CHILDREN to operate pressure washer.

NEVER repair high pressure hose. Replace it.

Keep high pressure hose connected to pump and spray gun while system is pressurized.

ALWAYS RELIEVE water pressure each time engine is stopped by squeezing trigger on spray gun.

3

Section 1: Safety Rules

WARNING

Running engines produce heat and hot exhaust gases.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Fire or severe burns can occur.

DO NOT touch hot surfaces.

Stay clear of exhaust gases.

Allow equipment to cool before touching.

WARNING

Starter and other rotating parts can entangle hands, hair, clothing, or accessories.

DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.

Tie up long hair and remove jewelry.

WARNING

High pressure spray can cause paint chips or other particles to become airborne.

Always wear eye protection when using this equipment or in vicinity of where equipment is in use.

WARNING

Unintentional sparking can result in fire or electric shock.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER

Disconnect spark plug wire from spark plug and place wire where it cannot contact spark plug.

CAUTION

Excessively high or low operating speeds increase risk of injury and damage to pressure washer.

DO NOT tamper with governed speed.

DO NOT operate pressure washer above rated pressure.

CAUTION

A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.

DO NOT secure spray gun in open position.

DO NOT leave spray gun unattended while machine is running.

NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.

Always be certain spray gun, nozzles and accessories are correctly attached.

CAUTION

High pressure spray may damage fragile items including glass.

DO NOT point spray gun at glass when in jet spray mode.

NEVER aim spray gun at plants.

CAUTION

Improper treatment of pressure washer can damage it and shorten its life.

If you have questions about intended use, ask dealer or contact Briggs & Stratton Power Products.

NEVER operate units with broken or missing parts, or without protective housing or covers.

DO NOT by–pass any safety device on this machine.

Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.

NEVER move machine by pulling on high pressure hose. Use handle provided on unit.

Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. Correct all defects before operating pressure washer.

This equipment is designed to be used with Briggs & Stratton Power Products authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.

4

Features and Controls Section

2

KNOW YOUR PRESSURE WASHER

Read this owner’s manual and safety rules before operating your pressure washer.

Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Spray Gun

Recoil Starter

High Pressure Hose

Oil Fill/Dipstick

Throttle Control Lever

Choke Lever

Chemical Injection

 

Air Filter

Siphon/Filter

Adjustable Nozzle

High Pressure Outlet

 

 

& Water Inlet

Pump equipped with Automatic

 

Cool Down System

 

Adjustable Nozzle — Always attached to nozzle extension. Adjustable nozzle allows you to adjust spray pressure and spray pattern.

Air Filter — Dry type filter element limits the amount of dirt and dust that gets in the engine.

Automatic Cool Down System — Cycles water through pump when water reaches 125°-155°F.Warm water will discharge from pump onto ground.This system prevents internal pump damage.

Chemical Injection Siphon/Filter — Use to siphon detergent or other pressure washer chemicals into the low pressure stream.

Choke Lever — Prepares a cold engine for starting.

High Pressure Hose — Connect one end to water pump and the other end to spray gun.

High Pressure Outlet — Connection for high pressure hose.

Data Tag (not shown, near rear of base plate)

Provides model and serial number of pressure washer. Please have these readily available if calling for assistance.

Oil Fill/Dipstick — Check and fill with oil here.

Pump — Develops high pressure.

Recoil Starter — Used for starting the engine manually.

Spray Gun — Controls the application of water onto cleaning surface with trigger device. Includes safety latch.

Throttle Control Lever — Sets engine in starting mode for recoil starter and stops a running engine.

Water Inlet — Connection for garden hose.

5

Section

 

Assembly

3

 

 

 

 

 

 

Required Assembly Tools

 

 

• 7/16” Wrench

 

 

 

• Pliers

 

ASSEMBLY

IMPORTANT: Read entire owner’s manual before you attempt to assemble or operate your new pressure washer.

Remove Pressure Washer from Carton

Remove the parts bag, accessories, and insert included with pressure washer.

Slice two corners at the end of carton from top to bottom so the panel can be folded down flat, then remove all packing material.

Roll pressure washer out of carton.

Carton Contents

Items in the carton include:

Main Unit

Goggles

Handle

High Pressure Hose

Spray Gun

Nozzle Extension

Oil Bottle

Parts Bag (which includes the following):

Owner’s Manual

Engine Manual

Owner’s Registration Card

Handle Fastening Hardware Kit (which includes):

Carriage Bolts (2)

Plastic Knobs (2)

“L” Hooks (2)

Locknuts (2)

PREPARING PRESSURE WASHER FOR USE

If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the pressure washer helpline at 1-888-611-6708. If calling for assistance, please have the model, revision, and serial number from the model data decal available.

To prepare your pressure washer for operation, you will need to perform these tasks:

1.Fill out and send in registration card.

2.Attach handle to main unit.

3.Add oil to engine crankcase.

4.Add fuel to fuel tank.

5.Connect high pressure hose to spray gun and pump.

6.Connect water supply to pump.

Attach Handle

1.Place handle assembly onto handle supports connected to main unit. Make sure holes in handle align with holes on handle supports (Figure 1).

Figure 1 — Attach Handle to Base

Handle

Align Holes

Handle

Supports

NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.

2.Insert carriage bolts through holes from outside of unit and attach a plastic knob from inside of unit (Figure 2). Tighten by hand.

Figure 2 — Secure Handle

3.Insert one “L” hook through hole just under billboard on left side of handle (viewing from rear of unit). Hold hook in place with pliers and attach locknut with 7/16” wrench (Figure 3).

4.Insert other “L” hook through hole just above billboard on right side of handle (viewing from rear of unit). Hold hook in place with pliers and attach locknut with 7/16” wrench (Figure 3).

6

Section 3: Assembly

Figure 3 — Attach “L” Hooks to Handle

Spray Gun

Hook

Hose Hook

NOTE: If plastic knobs are provided in place of locknuts, hold hooks in place and attach plastic knobs from inside of unit.Tighten by hand.

Add Engine Oil and Fuel

• Place pressure washer on a level surface.

CAUTION

Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.

Refer to engine manual for oil and fuel fill information.

Damage to equipment resulting from failure to follow this instruction will void warranty.

Refer to engine owner’s manual and follow oil and fuel recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to engine owner’s manual for recommendations.

Connect Hose and Water Supply to Pump

IMPORTANT: To avoid pump damage, you must assemble the nozzle extension to the spray gun and attach all hoses before you start the engine.

1.Attach one end of high pressure hose to high pressure outlet on pump (Figure 4).Tighten by hand.

Figure 4 — Connect High Pressure Hose to Water Outlet

2.Attach other end of hose to base of spray gun (Figure 5).Tighten by hand.

Figure 5 — Connect High Pressure Hose to Spray Gun

Connect High

Pressure Hose

Here

7

Section 3: Assembly

3.Before connecting garden hose to water inlet, inspect inlet screen (Figure 6). Clean screen if it contains debris, replace it if it is damaged. DO NOT RUN PRESSURE WASHER IF SCREEN IS DAMAGED.

Figure 6 — Connect Garden Hose to Water Inlet

Inspect inlet screen. DO NOT use if damaged; clean if dirty.

4.Run water through garden hose for 30 seconds to clean out any debris.Turn off water.

IMPORTANT: DO NOT siphon standing water for the water supply. Use ONLY cold water (less than 100°F).

5.Connect garden hose (not to exceed 50 feet in length) to water inlet.Tighten by hand (Figure 6).

CAUTION

There MUST be at least ten feet of unrestricted garden hose between the pressure washer inlet and any flow shut off device, such as a ‘Y’ shut-off connector or other convenience-type water shut-off valve.

Damage to equipment resulting from failure to follow this instruction will void warranty.

6.Turn ON water and squeeze trigger on spray gun to purge the pump system of air and impurities.

WARNING

High pressure spray can cause paint chips or other particles to become airborne.

Always wear eye protection when using this equipment or in vicinity of where equipment is in use.

Before starting the pressure washer, be sure you are wearing adequate eye protection.

Checklist Before Starting Engine

Review the unit’s assembly to confirm you have performed all of the following:

1.Make sure handle is in place and secure.

2.Check that oil has been added to the proper level in the engine crankcase.

3.Add proper fuel to fuel tank.

4.Check for properly tightened hose connections.

5.Check to make sure that there are no kinks, cuts, or damage to the high pressure hose.

6.Provide a proper water supply at an adequate flow.

7.Be sure to read “Safety Rules” and “How To Use Your Pressure Washer” before using the pressure washer.

8

Operation Section

4

HOW TO USE PRESSURE

6. Attach nozzle extension to spray gun (Figure 7).

 

 

Tighten by hand.

WASHER

If you have any problems operating your pressure washer, please call the pressure washer helpline at

1-888-611-6708.

To Start Pressure Washer

To start your pressure washer for the first time, follow these instructions step-by-step.This starting information also applies if you have let the pressure washer sit idle for at least a day.

1.Place pressure washer near an outside water source capable of supplying water at a flow rate greater than 3.0 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.

2.Check that high pressure hose is tightly connected to spray gun and pump. See “Preparing Pressure Washer For Use” for illustrations.

3.Make sure unit is in a level position.

4.Connect garden hose to water inlet on pressure washer pump. Turn ON water.

CAUTION

DO NOT run the pump without the water supply connected and turned on.

Damage to equipment resulting from failure to follow this instruction will void warranty.

5.Squeeze trigger on gun until you have a steady stream of water.This purges the pump of air and impurities.

Figure 7 — Connect Nozzle Extension to Spray Gun

7.Position nozzle in low pressure mode (slide nozzle forward) and squeeze trigger on spray gun to relieve pressure caused by turning ON water.Water will flow out of gun in a thin stream. Continue to hold trigger until there is a steady stream of water and no air remains in system. Release trigger.

8.Engage safety latch to spray gun trigger (Figure 8).

Figure 8 — Spray Gun with Safety Latch Engaged

Safety Latch

9.Start engine according to instructions given in engine owner’s manual. Also see operating instructions tag located on the pressure washer.

CAUTION

Avoid injury from kickback.

When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

If engine starts and fails to continue to run or if increased resistance is felt during starting pull attempts, squeeze trigger on spray gun.

NOTE: Always keep the throttle lever in the “Fast” position when operating the pressure washer.

9

Section 4: Operation

How to Stop Pressure Washer

Turn engine off according to instructions given in engine owner’s manual.

Squeeze trigger on spray gun to relieve pressure in hose.

NOTE: A small amount of water will squirt out when you release the pressure.

How to Use Adjustable Nozzle

You should now know how to START and STOP your pressure washer.The information in this section will tell you how to adjust the spray pattern and to apply detergent or other cleaning chemicals.

CAUTION

A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.

NEVER adjust spray pattern when spraying.

NEVER put hands in front of nozzle to adjust spray pattern.

1.Slide nozzle forward when you wish to adjust spray to low pressure mode (Figure 9). Slide nozzle backward to achieve high pressure.

Figure 9 - Adjusting Spray Pressure

Slide nozzle backward

Slide nozzle forward for

for high pressure mode.

low pressure mode and

 

detergent application.

2.Point nozzle down towards a firm surface and press trigger to test spray pattern (Figure 10).

Figure 10 — Test the Spray Pattern

3.Twisting nozzle adjusts spray pattern from a narrow pattern to a fan pattern (Figure 11).

Figure 11 - Adjusting Spray Pattern

Twist nozzle

Twist nozzle clockwise

counterclockwise for fan

for narrow spray

spray pattern.

pattern.

 

 

4.For most effective cleaning, keep spray nozzle from 8 to 24 inches away from cleaning surface.

5.If you get spray nozzle too close, especially using high pressure mode, you may damage surface being cleaned.

6.DO NOT get closer than 6 inches when cleaning tires.

10

Section 4: Operation

Applying Detergent with the Adjustable Nozzle

IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could damage the pump.

CAUTION

You must attach all hoses before you start the engine.

Starting the engine without all the hoses connected and without the water turned ON will damage the pump.

Damage to equipment resulting from failure to follow this instruction will void warranty.

To apply detergent, follow these steps:

1.Review use of adjustable nozzles.

2.Prepare detergent solution as required by job.

3.Place filter end of chemical injection hose into detergent container.

CAUTION

Keep the chemical injection tube from coming in contact with the hot muffler.

When inserting the filter into a detergent solution bottle, route the tube so as to keep it from inadvertently contacting the hot muffler.

4.Slide adjustable nozzle forward to low pressure mode. Detergent cannot be applied with nozzle in high pressure position.

5.Make sure garden hose is connected to water inlet. Check that high pressure hose is connected to spray gun and pump. Start engine.

6.Apply detergent to a dry surface, starting at lower portion of area to be washed and work upward, using long, even, overlapping strokes.

7.Allow detergent to "soak in" for 3-5 minutes before washing and rinsing. Reapply as needed to prevent surface from drying. DO NOT allow detergent to dry on (prevents streaking).

IMPORTANT: You must flush the chemical injection system after each use by placing the filter into a bucket of clean water, then run the pressure washer in low pressure for 1-2 minutes.

Pressure Washer Rinsing

For Rinsing:

1.Slide nozzle backward to high pressure, press trigger and wait for detergent to clear.

NOTE: You can also stop detergent from flowing by simply removing chemical injection hose from bottle.

2.Keep spray gun a safe distance from area you plan to spray.

3.Apply a high pressure spray to a small area, then check the surface for damage. If no damage is found, it is okay to continue cleaning.

WARNING

High pressure spray could cause you to fall if you are too close to the cleaning surface.

Keep spray nozzle between 8 to 24 inches away from cleaning surface.

Operate this unit on a stable surface.

Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.

Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.

4.Start at top of area to be rinsed, working down with same overlapping strokes as you used for washing and applying detergent.

Automatic Cool Down System

(Thermal Relief)

If you run the engine on your pressure washer for

3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach temperatures above 125°F.The system engages to cool the pump by discharging the warm water onto the ground.

11

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