Trotec TTV 4500, TTV 7000 HP, TTV 4500 HP Original Instructions Manual

TTV 4500 / TTV 4500 HP / TTV 7000

EN

ORIGINAL INSTRUCTIONS

AXIAL FAN

TRT-BA-TTV4500/TTV4500HP/TTV7000-TC2015-47-004-EN

Table of contents

Notes regarding the instructions ..........................................2

Safety .....................................................................................3

Information about the device................................................4

Transport and storage...........................................................5

Follow the manual

Information marked with this symbol indicates that the
instructions must be observed.

You can download the current version of the instructions and
the EUdeclaration of conformity via the following link:

Assembly and start-up..........................................................6

Operation ...............................................................................7

Available accessories............................................................7

Errors and faults....................................................................7

Maintenance ..........................................................................8

Technical annex.....................................................................9

Disposal ...............................................................................12

Declaration of conformity ...................................................12

Notes regarding the instructions

Symbols

Warning of electrical voltage

This symbol indicates dangers to the life and health of
persons due to electrical voltage.

TTV 4500

https://hub.trotec.com/?id=42498

TTV 4500 HP

https://hub.trotec.com/?id=42499

TTV 7000

https://hub.trotec.com/?id=42500

Warning

This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.

Caution

This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.

Note

This signal word indicates important information (e.g.
material damage), but does not indicate hazards.

Info

Information marked with this symbol helps you to carry
out your tasks quickly and safely.

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axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Safety

Read this manual carefully before starting or using the
device. Always store the manual in the immediate vicinity
of the device or its site of use!

Warning
Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may
result in electric shock, fire and/ or serious injury.

Save all warnings and instructions for future
reference.

This appliance can be used by children aged from
8years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience
and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe
way and understand the hazards involved.
Children shall not play with the appliance. Cleaning and
user maintenance shall not be made by children
without supervision.

• Do not use the device in potentially explosive rooms.

• Do not use the device in aggressive atmosphere.

• Set the device up in an upright and stable position.

• Observe a minimum distance of 3m between walls,
objects and the suction side.

• Let the device dry out after a wet clean. Do not operate it
when wet.

• Do not use the device with wet or damp hands.

• Do not expose the device to directly squirting water.

• Never insert any objects or limbs into the device.

• Do not cover or transport the device during operation.

• Do not sit on the device.

• This appliance is not a toy! Keep away from children and
animals. Do not leave the device unattended during
operation.

• Check accessories and connection parts for possible
damage prior to every use of the device. Do not use any
defective devices or device parts.

• Ensure that all electric cables outside of the device are
protected from damage (e.g. caused by animals). Never
use the device if electric cables or the power connection
are damaged!

• The electrical connection must correspond to the
specifications in chapter Technical data.

• Insert the mains plug into a properly secured mains
socket.

• Observe the technical data when selecting extensions to
the power cable. Completely unroll the extension cable.
Avoid electrical overload.

• Before carrying out maintenance, care or repair work on
the device, remove the mains plug from the mains socket.
Hold onto the mains plug while doing so.

• Switch the device off and disconnect the power cable from
the mains socket when the device is not in use.

• Do not under any circumstances use the device if you
detect damages on the mains plug or power cable.
If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.
Defective power cables pose a serious health risk!

• When positioning the device, observe the minimum
distances from walls and other objects as well as the
storage and operating conditions specified in the Technical
data chapter.

• Make sure that the air inlet and outlet are not obstructed.

• Make sure that there are no loose items or dirt located in
the immediate surroundings of air inlet and air outlet.

• Protect yourself and your environment from whirled up
parts.

• Improper installation can lead to a fire, electric shock or
severe personal injury.

Intended use

The axial fan TTV 4500/ TTV 4500 HP/ TTV 7000 may be used
for aeration, deaeration, air circulation, dust collection or air
transport whilst adhering to the technical data and the safety
instructions.

The device was designed for the generation of a powerful,
large-volume air circulation, e.g. for the accelerated drying of
buildings and rooms. The fan can be operated in combination
with different accessories.

Improper use

The axial fan TTV 4500/ TTV 4500 HP/ TTV 7000 is not suited
for installation in fluids or on flooded or boggy grounds.

Any unauthorised changes, modifications or alterations to the
device are forbidden.

Personnel qualifications

People who use this device must:

• be aware of the dangers that occur when using high­performance fans.

• have read and understood the instructions, especially the
Safety chapter.

EN 3

axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Residual risks

Warning of electrical voltage

Work on the electrical components must only be
carried out by an authorised specialist company!

Warning of electrical voltage

Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.

Warning

Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!

Warning

The device is not a toy and does not belong in the
hands of children.

Warning

Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.

Information about the device

Device description

The axial fan TTV4500/ TTV4500HP/ TTV7000 was designed
for a very high air flow; the TTV4500HP was additionally
designed for particularly high air pressure even over long air
transport distances.

The device is rated with IP55 type of protection and is thus
suitable for application both inside rooms and outdoors.

The fan speed can be set to one of 3 stages.

Depending on the type, the devices can be expanded with a
range of accessories. For example, one or two hose adapters
may be used for connecting air transport hoses and/or dust
bags. Furthermore, some device sizes allow the connection of a
combination distributor e.g. for air distribution with up to eight
hoses.

Caution

Risk of injury due to parts being whirled up by the
strong air current.
Before switching the device on, make sure that there
are no loose parts (clothing, hair etc.) located near the
air inlet or outlet!

Caution

Keep a minimum distance of 3m to the suction side of
the device!

Note

Do not use abrasive cleaners or solvents to clean the
device.

Behaviour in the event of an emergency

1. In an emergency, disconnect the device from the mains
feed-in: Switch the device off and disconnect it from the
mains.

2. Remove persons from the danger area.

3. Do not reconnect a defective device to the mains.

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axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Device depiction

TTV 4500

1

2

3

4

5

6

3

2

1

0

7

8

Transport and storage

Note

If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.

Transport

Before transporting the device, observe the following:

• Switch off the device.

• Hold onto the mains plug while pulling the power cable out
of the mains socket.

• To make the device easier to transport, it is fitted with a
transport loop.

• Do not use the power cable to drag the device.

After transporting the device, observe the following:

• Set up the device in an upright position after transport.

Storage

When the device is not being used, observe the following
storage conditions:

• dry and protected from frost and heat

• in an upright position where it is protected from dust and
direct sunlight

• with a cover to protect it from invasive dust, if necessary

• stackable: up to 3devices may be stacked on top of one
another

Info

Do not take the devices into operation when stacked.
Stacking rules out an efficient usage of the devices.

No. Designation

1 Air outlet

2 Foot (lockable)

3 Power cable with Schuko plug

4 Locking screw

5 Housing

6 Transport loop

7 Fan stage selection switch

8 Condensate plug

EN 5

axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Assembly and start-up

8

A

B

C

C

D

Scope of delivery

• 1x Device

• 1x Manual

Unpacking the device

1. Open the cardboard box and take the device out.

2. Completely remove the packaging.

3. Fully unwind the power cable. Make sure that the power
cable is not damaged and that you do not damage it during
unwinding.

Assembly

Mounting the foot

1. Attach the foot, the locking screws and the washers as
indicated in the figure:

Start-up

When positioning the device, observe the minimum distance
from walls or other objects as described in the Technical data
chapter.

Removing the condensate plug

The condensate plug, which is located at the lowest point of the
motor, must be removed before start-up. Store the condensate
plug safely as it must be reinserted for cleaning and
maintenance work.

1. Remove the condensate plug.

• Before restarting the device, check the condition of the
power cable. If there are doubts as to the sound condition,
contact the customer service.

• Set the device up in an upright and stable position.

• Make sure the device is only placed on firm, dry and
vibration-free ground.

• When positioning the device, keep a sufficient distance to
heat sources.

• Make sure that the air inlet and outlet are not obstructed.

• Make sure that extension cables are completely unrolled.

• Insert the mains plug into a properly secured mains
socket.

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axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Operation

3

2

1

0

9

10

Available accessories

Operating elements

TTV4500/ TTV4500HP/ TTV7000

No. Designation Meaning

9 Fan stage

selection switch
1
2
3

10 Stage0 Device switched off

Switching the device on

ü The device has been completely installed as described in

the Assembly and start-up chapter.

1. Switch the device on by turning the fan stage selection
switch(9) to the desired position.

Shutdown

Setting the fan speed:

stage1=low
stage2=medium
stage3=high

Warning

Only use accessories and additional equipment
specified in the instructions.
Using insertion tools or accessories other than those
specified in the instructions may cause a risk of injury.

TTV4500/ TTV4500HP

Designation Article number

Hose adapter 6.100.005.010

Combination distributor 6.100.005.011

Dust bag class M, length: 3m 7.160.000.110

Dust bag class M, length: 5m 7.160.000.112

Air transport hose Tronect SP-T,
length: 7.6m

Air transport hose Tronect TF-L,
length: 5m

Universal lashing strap 6.100.001.995

TTV7000

Designation Article number

Hose adapter 6.100.005.020

Dust bag class M, length: 5m 7.160.000.112

Air transport hose Tronect SP-T,
length:7.6m

Universal lashing strap 6.100.001.995

6.100.001.214

6.100.001.115

6.100.001.217

Warning of electrical voltage

Do not touch the mains plug with wet or damp hands.

1. Switch the device off by turning the fan stage selection
switch(9) to the 0position.

2. Hold onto the mains plug while pulling the power cable out
of the socket.

3. Clean the device according to the Maintenance chapter.

4. Store the device according to the Storage chapter.

Errors and faults

The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.

The fan is not running:

• Check whether the device is switched on.

• Check the power connection.

• Check the power cable and mains plug for damages.

• Check the on-site fusing.

The fan operates only for a brief period, then switches off:

• Check whether the protective grid at the air inlet is
obstructed in some way. If applicable, remove foreign
objects.

• The motor bearing might be damaged. Please contact the
customer service.

The motor or fan is noisy or runs unevenly:

• The fan is soiled. Clean the fan according to the
Maintenance chapter.

EN 7

axial fan TTV 4500 / TTV 4500 HP / TTV 7000

• The fan or the blower unit is damaged. Please contact the
customer service. If necessary, bring the device to an
authorized specialist electrical company or to Trotec for
repair.

• The motor bearing might be damaged. Please contact the
customer service. If necessary, bring the device to an
authorized specialist electrical company or to Trotec for
repair.

The fan produces grinding noises:

• The fan blades are dirty or foreign objects are located in
the rotation range of the fan. Clean the fan blades or the
blower unit according to the Maintenance chapter.

• The fan blades might be damaged. Please contact the
customer service. If necessary, bring the device to an
authorized specialist electrical company or to Trotec for
repair.

The device vibrates heavily:

• Check the floor space of the fan. Position the device on a
level and firm surface.

• Check the screwed connections, particularly between
blower unit and foot. If necessary, retighten the screws.

• Check the fan blades for dirt and clean them if required.

• There might be an imbalance in the fan blades. Please
contact the customer service. If necessary, bring the
device to an authorized specialist electrical company or to
Trotec for repair.

The fan changes its position during operation:

• Check the locking screws at the foot for tight fit and
retighten them if necessary.

The air flow rate is low:

• Check whether the protective grid is blocked and clean it if
required.

Note

Wait for at least 3 minutes after maintenance and
repair work. Only then switch the device back on.

Your device still does not operate correctly after these
checks?

Please contact the customer service. If necessary, bring the
device to an authorized specialist electrical company or to
Trotec for repair.

Maintenance

Activities required before starting maintenance

Warning of electrical voltage

Do not touch the mains plug with wet or damp hands.

• Switch the device off.

• Always be mindful of atypical sounds and consult a
specialist dealer if in doubt.

• Hold onto the mains plug while pulling the power cable out
of the mains socket.

Warning of electrical voltage

Tasks which require the housing to be opened
must only be carried out by authorised specialist
companies or by Trotec.

Cleaning the housing

Clean the housing with a soft, damp and lint-free cloth. Ensure
that no moisture enters the housing. Protect electrical
components from moisture. Do not use any aggressive cleaning
agents such as cleaning sprays, solvents, alcohol-based or
abrasive cleaners to dampen the cloth.

Cleaning the fan and device interior

Warning

Risk of injury caused by ejected compressed air upon
activation of the compressed air supply.
Hold the compressed-air hose away from your body.
Pointing the compressed-air hose at another person is
prohibited.

• Check fan and protective grid for perfect condition before
and after each application.

• Clean the fan after each operation.

• Use compressed air to remove particles, lint, dust and dirt
from motor, fan wheel and protective grid. Do not in any
event use a high-pressure cleaner to clean the fan.

• Other than that, the device does not require maintenance.

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axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Technical annex

Technical data

Parameter Value

Model TTV 4500 TTV 4500 HP TTV 7000

Article number 1.510.000.010 1.510.000.012 1.510.000.030

Air volume stage 1 2,300 m3/h 2,000 m3/h 3,800 m3/h

Air volume stage 2 3,450 m3/h 3,000 m3/h 5,600 m3/h

Air volume stage 3 5,300 m3/h 4,500 m3/h 8,500 m3/h

Nominal air volume 3,350 m3/h @ 80 Pa 2,850 m3/h @ 160 Pa 4,800 m3/h @ 100 Pa

Air current blowing out/sucking in blowing out/sucking in blowing out/sucking in

Air discharge velocity 11 m/s (39.6 km/h) 9 m/s (32.4 km/h) 11 m/s (39.6 km/h)

Discharge distance 50 m 60 m 65 m

Max. air pressure 80 Pa 160 Pa 100 Pa

Max. transport medium temperature 45 °C 45 °C 45 °C

Mains connection 1 / N / PE ~ 230V / 50Hz

(1.1A)

1 / N / PE ~ 230V / 50Hz
(1.4 A)

1 / N / PE ~ 230V / 50Hz
(1.8A)

Power consumption 0.25 kW 0.33 kW 0.41 kW

Fusing 10 A 10 A 10 A

Type of protection IP 55 IP 55 IP 55

Max. sound level (distance 3 m) 53 dB(A) 64 dB(A) 58 dB(A)

Mobility portable/stackable portable/stackable portable/stackable

Hose connection with hose adapter*

450 mm * **/ 8 x 100 mm** 450 mm * **/ 8 x 100 mm** 560 mm */ -

and/or combination distributor**

Permissible surrounding conditions - 25°C to + 40°C - 25°C to + 40°C - 25°C to + 40°C

Dimensions

358 x 515 x 520 (mm) 358 x 515 x 520 (mm) 365 x 620 x 620 (mm)

(length x width x depth)

Minimum distance to walls
and other objects

top (A):

rear/ suction side(B):

sides (C):

front (D):

0.5m

3.0m

0.5m

0.5m

0.5m

3.0m

0.5m

0.5m

0.5m

3.0m

0.5m

0.5m

Weight 14.5 kg 15.5 kg 18.5 kg

EN 9

axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Exploded assembly drawing TTV 4500 / TTV 4500 HP Info

7

1

10 12 4 6

5

315

14

13

2

8

16

The position numbers of the spare parts differ from
those describing the positions of the components
mentioned in these instructions.

Spare parts list TTV 4500 / TTV 4500 HP

No. Spare part Article number

1 fan rotor TTV4500 7310000634

2 rubber feet back TTV4500 7300001246

3 rubber feet front TTV4500 7300001245

4 housing TTV4500/HP 7310000936

5 safety clamp grid BVVP0023 TTV-series 7310000642

6 safety grid airoutlet TTV4500 7242000639

7 safety grid airinlet TTV4500 7242000638

8 fixing knob TTV-series 7310000710

9 condensator 6μF motor TTV 7140000357

10 motor 4E40 TTV4500 7110000635

11 connector assembly kit TTV-series 7320001271

12 switch TTV4500 7130000628

13 rubber washer TTV 4500 7330001155

14 plastic washer TTV 4500 7310001154

15 tube feet TTV4500 7240000937

16 condense plug 7300001248

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axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Exploded assembly drawing TTV 7000 Info

The position numbers of the spare parts differ from
those describing the positions of the components
mentioned in these instructions.

Spare parts list TTV 7000

No. Spare part Article number

01 Wire guard impeller side 7242000646

02 Wire guard motor side 7242000645

03 Motor 7110000637

04 Bracket *)

05 Impeller 7310000633

06 Housing (set, 2 pieces) 7310000939 (Ventilator) + 7310000938

(Motor)

07 Frame 7240000939

08 Controller (under cap) *)

10 Condense plug 7300001248

*) on request

EN 11

axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Disposal

The icon with the crossed-out waste bin on waste
electrical or electronic equipment stipulates that this equipment
must not be disposed of with the household waste at the end of
its life. You will find collection points for free return of waste
electrical and electronic equipment in your vicinity. The
addresses can be obtained from your municipality or local
administration. For further return options provided by us please
refer to our website www.trotec24.com.

The separate collection of waste electrical and electronic
equipment aims to enable the re-use, recycling and other forms
of recovery of waste equipment as well as to prevent negative
effects for the environment and human health caused by the
disposal of hazardous substances potentially contained in the
equipment.

Declaration of conformity

The text below sets out the contents of the declaration of
conformity. The signed declaration of conformity can be found
at https://hub.trotec.com/?id=42498.

Declaration of conformity

In accordance with the ECMachinery Directive 2006/42/EC,

AnnexII, part1, SectionA

Herewith, we– Trotec GmbH&Co.KG– declare that the
machinery designated below was developed, constructed and
produced in compliance with the requirements of the
ECMachinery Directive in the version 2006/42/EC.

Product model/ product:

Product type:

Year of manufacture as of:

Relevant EU directives:

• 2011/65/EU: 1July 2011

• 2014/30/EU: 29March 2014

• 2009/125/EC: 21October 2009 (Regulation(EU) 327/2011)

Applied harmonised standards:

• EN ISO 12100:2010

• ENISO 13857:2008

• EN60204-1:2006

Applied national standards and technical specifications:

• None

Manufacturer and name of the authorised representative of
the technical documentation:

Trotec GmbH & Co. KG

Grebbener Straße 7, D-52525 Heinsberg

Phone: [phone]

E-mail: [e-mail]

TTV 4500, TTV 4500 HP,
TTV 7000

axial fan

2019

Place and date of issue:

Heinsberg, 13.12.2018

Detlef von der Lieck, Managing Director

12 EN

axial fan TTV 4500 / TTV 4500 HP / TTV 7000

Trotec GmbH & Co. KG

Grebbener Str. 7
D-52525 Heinsberg

[phone]
[phone]

[e-mail]
www.trotec.com