Transition Networks RS-232-TO-100BASE-FX, SDSFE31XX-100 User Manual

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SDSFE31xx-100 RS-232-to-100Base-FX

Industrial Device Server

Manual

33367 Rev A

 

Transition Networks

Table of Contents

 

FCC warning ..............................................................................................................................................

v

CE Mark .....................................................................................................................................................

v

About this product and manual.......................................................................................................................

vi

Device server.............................................................................................................................................

vi

Term/usage ................................................................................................................................................

vi

About this manual......................................................................................................................................

vi

Manual structure........................................................................................................................................

vi

Box contents ............................................................................................................................................

vii

Cautions and warnings ................................................................................................................................

viii

Cautions and warnings............................................................................................................................

viii

Cautions..................................................................................................................................................

viii

Warnings ...................................................................................................................................................

ix

Section I....................................................................................................................................................................

1

SDSFE31xx-100 Industrial Device Server ...............................................................................................................

1

In this section..............................................................................................................................................

1

General description .........................................................................................................................................

2

Overview ....................................................................................................................................................

2

Features ......................................................................................................................................................

2

SDSFE31xx-100 Industrial part numbers........................................................................................................

3

Standard models .........................................................................................................................................

3

Physical description.........................................................................................................................................

4

Device server parts and functions...............................................................................................................

4

Section II...................................................................................................................................................................

7

Installation ................................................................................................................................................................

7

In this section..............................................................................................................................................

7

Mounting location ...........................................................................................................................................

8

Installation considerations ..........................................................................................................................

8

Installation cautions....................................................................................................................................

8

DIN rail clip and DIN rail mounting ...............................................................................................................

9

Mounting the DIN rail clip .........................................................................................................................

9

DIN rail and device server mounting considerations..................................................................................

9

Mounting the device server ......................................................................................................................

10

Grounding the Device Server ........................................................................................................................

11

Wiring considerations...............................................................................................................................

11

Device server grounding...........................................................................................................................

11

Connecting power to the Device Server........................................................................................................

12

Redundant power......................................................................................................................................

12

Terminal-block plug wiring......................................................................................................................

13

Connecting an alarm fixture ..........................................................................................................................

15

Alarm relay...............................................................................................................................................

15

Alarm relay wiring ...................................................................................................................................

15

Fault indications .......................................................................................................................................

16

Connecting fiber cables.................................................................................................................................

17

Fiber cable installation..............................................................................................................................

17

Connecting DB-9 cable .................................................................................................................................

18

DB-9 cable configuration .........................................................................................................................

18

DB-9 cable installation .............................................................................................................................

18

DIP Switches.................................................................................................................................................

19

DIP switch position descriptions ..............................................................................................................

19

 

Continued on next page

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SDSFE31xx-100 Industrial Device Server

Section III ...............................................................................................................................................................

21

Operations...............................................................................................................................................................

21

In this section............................................................................................................................................

21

Light emitting diodes (LEDs)........................................................................................................................

22

LEDs.........................................................................................................................................................

22

Device Server configuration..........................................................................................................................

23

Introduction ..............................................................................................................................................

23

Web access ...............................................................................................................................................

23

Configuration software..................................................................................................................................

25

Expanded software tree ............................................................................................................................

25

Systems details menu options...................................................................................................................

26

System information submenu ...................................................................................................................

26

Master information submenu....................................................................................................................

26

Configuration menu options .....................................................................................................................

27

Serial port config submenu.......................................................................................................................

27

Serial connect status submenu..................................................................................................................

30

Mgmt config menu options.......................................................................................................................

31

User config submenu................................................................................................................................

31

Firmware download submenu ..................................................................................................................

32

FW upgrade via HTTP .............................................................................................................................

32

FW upgrade via TFTP ..............................................................................................................................

34

Configuration file submenu ......................................................................................................................

36

Configuration file backup.........................................................................................................................

36

Configuration file restore..........................................................................................................................

37

SNMP configuration menu.......................................................................................................................

38

SNMP communities submenu ..................................................................................................................

38

IP trap manager submenu .........................................................................................................................

39

System restore submenu ...........................................................................................................................

41

System restore ..........................................................................................................................................

41

System reset..............................................................................................................................................

41

Section IV ...............................................................................................................................................................

43

Serial IP Redirector Software .................................................................................................................................

43

In the section.............................................................................................................................................

43

Serial IP redirect software description ..........................................................................................................

44

COM port usage .......................................................................................................................................

44

Operating environment .............................................................................................................................

44

Configuration wizard................................................................................................................................

44

Networked device server ..........................................................................................................................

44

Getting started and software pre-installations considerations .......................................................................

45

Pre-installation considerations..................................................................................................................

45

What is needed?........................................................................................................................................

45

Installing serial IP redirector software ..........................................................................................................

46

Software installation.................................................................................................................................

46

Upgrading serial IP redirector software.........................................................................................................

50

Software upgrades ....................................................................................................................................

50

Creating virtual COM ports...........................................................................................................................

51

Control panel ............................................................................................................................................

51

Virtual COM port creation .......................................................................................................................

52

COM Port configuration...........................................................................................................................

52

If the wizard fails......................................................................................................................................

55

If the wizard is successful.........................................................................................................................

55

 

Continued on next page

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Section V: ...............................................................................................................................................................

57

Troubleshooting......................................................................................................................................................

57

Introduction ..............................................................................................................................................

57

In this section............................................................................................................................................

57

Troubleshooting problem and corrective action table ...................................................................................

58

Section VI: ..............................................................................................................................................................

59

Cable Specifications ...............................................................................................................................................

59

Introduction ..............................................................................................................................................

59

In this section............................................................................................................................................

59

Copper DB-9 (RS-232) serial cable specifications ........................................................................................

60

What is RS-232 (DB-9)? ..........................................................................................................................

60

DB-9 cable specifications.........................................................................................................................

60

DB-9 cable pinouts ...................................................................................................................................

60

Fiber cable and optic specifications ..............................................................................................................

61

Fiber cable characteristics ........................................................................................................................

61

Fiber optic specifications..........................................................................................................................

61

Section VII:.............................................................................................................................................................

63

Contact Us, Warranty, & ........................................................................................................................................

63

Conformity Information..........................................................................................................................................

63

Introduction ..............................................................................................................................................

63

In this section............................................................................................................................................

63

Contact us......................................................................................................................................................

64

Technical support .....................................................................................................................................

64

Live Web chat...........................................................................................................................................

64

Web-based training...................................................................................................................................

64

E-Mail.......................................................................................................................................................

64

Address.....................................................................................................................................................

64

Conformity declaration..................................................................................................................................

65

Warranty........................................................................................................................................................

66

Limited lifetime warranty.........................................................................................................................

66

What the warranty does not cover ............................................................................................................

66

Establishing original ownership ...............................................................................................................

66

Who to contact for returns ........................................................................................................................

66

How and where to send the returns...........................................................................................................

67

Customer pays non-compliant return costs...............................................................................................

67

Non-warranty repair costs ........................................................................................................................

67

Repaired non-warranty products...............................................................................................................

67

This warranty is your only remedy...........................................................................................................

67

Compliance information................................................................................................................................

68

Compliances .............................................................................................................................................

68

FCC Regulations ......................................................................................................................................

68

Canadian Regulations...............................................................................................................................

68

European Regulations...............................................................................................................................

68

Appendix A:............................................................................................................................................................

71

Technical Specification...........................................................................................................................................

71

SDSFES31xx-100 specifications, notices, and warnings ..............................................................................

71

Notices......................................................................................................................................................

72

Warnings ..................................................................................................................................................

72

Index .......................................................................................................................................................................

73

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SDSFE31xx-100 Industrial Device Server

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Trademark, copyright, and product classification information

Trademark

Copyright restrictions

FCC warning

All trademarks and registered trademarks are the property of their respective owners.

© 2006 Transition Networks: All rights reserved. No part of this work may be reproduced or used in any form or by any means—graphic, electronic, or mechanical—without written permission from Transition Networks.

Printed in the U.S.A.

This equipment has been tested and found to comply with the limits for class A devices, pursuant to part 15 of FCC rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. This equipment generates, uses, and radiates radio frequency energy; therefore, if it is not installed and used in accordance with the instructions in this document, could cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference; the user will be required to correct the interference at the user’s own expense.

CE Mark

CE Marking (European Conformity): This is a Class A product. In a domestic

 

environment, this product could cause radio interference; as a result, the user

 

may be required to take adequate preventative measures.

 

 

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SDSFE31xx-100 Industrial Device Server

About this product and manual

Device server

 

The SDSFE31XX-100 Industrial Device Server design provides a DB-9 (RS-232)

 

 

connection over fiber cables, where the connecting device has an RS-232 interface.

 

 

The Device Server enables serial devices, such as CNCs (computer numerical

 

 

controls) and PLCs (programmable logic controllers) to connect instantly to an

 

 

existing Fast Ethernet network. The Serial-to-Ethernet Device Server represents a

 

 

robust solution for device controllers used by MIS personnel.

 

 

 

 

 

Term/usage

 

In this manual, the term “Device Server” (first letter upper case) refers to the

 

 

SDSFE31xx-100 Industrial RS-232-to-100Base-FX Industrial Device Server;

 

 

“device server” (first letter lower case) refers to other device servers.

About this

 

 

 

 

 

This manual provides instructions on how to install, configure, and operate the

manual

 

SDSFE31xx-100 Industrial RS-232-to-100Base-FX Industrial Device Server.

Manual

 

 

 

 

 

This manual has a beginning table of contents; also, at the beginning of each section

structure

 

there is a table of contents. As you traverse the manual, note the side headings. These

 

 

side headings make it easier to find specific information. The manual sections are as

 

 

follows:

 

 

 

 

 

 

 

 

 

Section

Description

 

 

I

Device Server general and physical descriptions, and features.

 

 

 

II

Installation: describes mounting and wiring the Device Server for

 

 

 

 

operation.

 

 

 

III

Operation: LED functionality and configuration software.

 

 

 

IV

How to instruction on: Serial IP Redirector Software installation,

 

 

 

 

software upgrades, and creating virtual COM ports.

 

 

 

V

Troubleshooting: in a table format, show problem causes and

 

 

 

 

potential solutions.

 

 

 

VI

Cable Specifications: presents RS-232 serial cable and fiber cable

 

 

 

 

specifications.

 

 

 

VII

Tells how to contact Transition Networks, product warranty and

 

 

 

 

product conformity information.

 

 

 

Appendix A

Presents product specifications, notices, and warnings.

 

 

 

Index

Provides navigation information to specific content in this manual.

 

Continued on next page

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About this product and manual, continued

Box contents The box should include the following:

One RS-232-to-100Base-FX Industrial Device Server

DIN Rail Kit

Fiber protective port caps

User manual CD

Serial IP Redirector software CD

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Cautions and warnings

Cautions and

Make sure that you read and understand all content identified by these two symbols:

warnings

 

 

Cautions and warnings appear here and throughout this manual where appropriate.

 

Failure to read and understand the information identified by the “caution” and

 

“warning” symbols could result in poor equipment performance, damage to

 

equipment, or injury to persons.

Cautions

 

Cautions indicate the possibility of damage to equipment.

 

CAUTION

 

Make sure that the Device Server is mounted with proper space around it for

 

ventilation (heat dissipation). Failure to observe this caution could result in

 

damage to the Device Server.

 

CAUTION

 

Please exercise caution when using power tools. Do not install this unit in damp

 

or wet locations, or in close proximity to very hot surfaces. Failure to observe

 

this caution could result in damage to the Device Server and cables.

 

CAUTION

 

Only qualified persons should install the Device Server. Failure to observe this

 

caution could result in poor performance or damage to the Device Server.

 

CAUTION

 

Install the Device Server in an environment where the temperature range is from

 

0ºC to 70ºC (32º to 158º F), with relative humidity of 5% to 90%, non-

 

condensing. Failure to observe this caution could result in poor Device Server

 

performance.

 

CAUTION

 

DO NOT install the Device Server in areas where strong electromagnetic fields

 

(EMF) exist. Failure to observe this caution could result in poor Device Server

 

performance and data corruption.

 

CAUTION

 

The Device Server must be mounted to a well-grounded surface. Failure to

 

observe this caution could result in EMI problems.

 

 

 

Continued on next page

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Cautions and warnings, continued

CAUTION

When connecting DC power wires to the terminal-block plug, pay close attention to the polarity markings shown near the terminal block of the Device Server. Failure to observe this caution could result in damage to the equipment.

 

CAUTION

 

This is a Class A product. In a domestic environment, this product could cause

 

radio interference in which case the user may be required to take adequate

 

corrective measures.

Warnings

 

Warnings indicate the possibility of injury to persons.

 

WARNING

 

Be sure to disconnect power before installing and wiring the Device Server.

 

Failure to observe this warning could result in an electrical shock.

 

WARNING

 

Fiber optics: Visible and invisible laser radiation when open: DO NOT stare

 

into the beam, or directly view the beam with optical instruments. Failure to

 

observe this warning could result in an eye injury or blindness.

 

WARNING

 

Use of controls, adjustments or the performance of procedures other than those

 

specified herein may result in hazardous radiation exposure.

 

 

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Section I

SDSFE31xx-100 Industrial Device Server

In this section

These are the topics:

 

 

 

 

 

Topic

See Page

 

General description

2

 

SDSFE31xx-100 Industrial part numbers

3

 

Physical description

4

 

 

 

Transition Networks

SDSFE31xx-100 Industrial Device Server

General description

Overview

The SDSFE31xx-100 Industrial Device Server features complete Ethernet and

 

TCP/IP network support that allows devices in industry with RS-232 connectors,

 

(milling machines, measurement instruments, and robots) to connect to LAN-based

 

automation. Other devices typically found on campus networks such as card readers,

 

code readers, lab equipment, medical equipment, and other similar serial devices can

 

now instantly migrate to a TCP/IP network.

 

Additionally, the Device Server enables monitoring and managing up to 4,096 serial

 

devices from a single PC, with help from the serial IP Redirector software.

Features

 

The SDSFE31xx-100 Industrial Device Server has the following operational

 

features:

 

Fast Ethernet fiber port, 100Mbps

 

Serial port with asynchronous data rates up to 115.2 Kbps

 

Relay output for power failure and link down

 

ST/SC connectors for multimode or SC connector for single mode

 

Extends distance of up to 2km (1.2 miles) multimode fiber and 80 km (49.7 miles)

 

long-haul single mode fiber

 

DIP switches to enable/disable alarm function

 

Seven (7) LEDs for at-a-glance device status

 

Suitable for industrial harsh environments

 

Wide voltage range 9 – 48VDC

 

Dual (redundant) DC power inputs

 

 

2

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SDSFE31xx-100 Industrial part numbers

Standard

 

The part numbers shown in Table 1 perform as described in this manual.

models

 

Table 1: SDSFE31xx-100 Industrial Part Numbers

 

 

 

 

Part Number

Port 1: DB-9

Port 2: Fiber Optic 100Base-FX

 

 

SDSFE3111-100

RS-232 15 m

ST, 1300 nm multimode

 

 

 

(50 ft)

2 km (1.2 miles)

 

 

SDSFE3113-100

RS-232 15 m

SC, 1300 nm multimode

 

 

 

(50 ft)

2 km (1.2 miles)

 

 

SDSFE3114-100

RS-232 15 m

SC, 1310 nm single mode

 

 

 

(50 ft)

20 km (12.4 miles)

 

 

SDSFE3115-100

RS-232 15 m

SC, 1310 nm single mode

 

 

 

(50 ft)

40 km (24.8 miles)

 

 

SDSFE3117-100

RS-232 15 m

SC, 1550 nm single mode

 

 

 

(50 ft)

80 km (49.7 miles)

Note: The distances for ports 1 and 2 listed in Table 1 are typical maximum distances; the physical characteristics of the network will affect the actual distances.

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SDSFE31xx-100 Industrial Device Server

Physical description

Device server

Figures 1 and 2 identify the SDSFE31xx-100 Industrial Device Server parts and

parts and

functions.

functions

 

1. Redundant Power (RPS) LED

2. Alarm LED

3. Fiber Port Link/Activity

4. Serial Port Activity

5. RS-232 Serial Port

6. Power ON and Self-Test (POST) LED

7. Fiber Port 100Mbps LED

8. Fiber Port

9. Primary Power LED

Figure 1: SDSFE31xx-100 Industrial Device Server (Front View)

Continued on next page

4

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Physical description, continued

Device server parts and functions (continued)

10. Terminal Bock

11. Grounding Screw

12. DIP Switches

13. Alarm Relay Contacts

14. Redundant Power Input

15. Primary Power Input

16. DIN Rail Bracket

17. Metal Spring

18. Screws

Figure 2: SDSFE31xx-100 Industrial Device Server (Top and Back Views)

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Section II

Installation

In this section

These are the topics:

 

 

 

 

 

 

 

 

 

Topic

See Page

 

 

 

Device Server mounting location

8

 

 

 

DIN rail clip and DIN rail mounting

9

 

 

 

Grounding the Device Server

11

 

 

 

Connecting power to the Device Server

12

 

 

 

Connecting an alarm fixture

15

 

 

 

Connecting fiber cables

17

 

 

 

Connecting DB-9 cable

18

 

 

 

DIP switches

19

 

 

 

 

 

 

Transition Networks

SDSFE31xx-100 Industrial Device Server

Device Service mounting location

Installation The location selected to install the Device Server can greatly affect its performance. considerations When selecting a site, consider the following:

Install the Device Server in a fairly cool and dry place. See Technical Specifications for the acceptable temperature and humidity operating ranges.

Install the Device Server in a location free from strong electromagnetic field generators (such as motors).

Do not expose or subject the Device Server to vibration, dust, and direct exposure to sunlight.

Leave at least 5cm (1.97 in) of space at the front and rear of the unit for ventilation.

To prevent the Device Server from sliding around affix the provided rubber pads to the bottom plate or mount the device to a DIN Rail.

Installation Observe the following cautions when installing the Device Server. cautions

CAUTION

Only qualified persons should install the Device Server. Failure to observe this caution could result in poor performance or damage to the Device Server.

CAUTION

Install the Device Server in an operating environment where the temperature range is from 0ºC to 70ºC (32º to 158º F), with relative humidity of 5% to 90%, non-condensing. Failure to observe this caution could result in poor Device Server performance.

CAUTION

DO NOT install the Device Server in areas where strong electromagnetic fields (EMF) exist. Failure to observe this caution could result in poor Device Server performance and data corruption.

8

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DIN rail clip and DIN rail mounting

Mounting the The aluminum DIN Rail Clip should already be mounted to the back panel of the DIN rail clip Device Server. If you need to attach the DIN Rail Clip, position the stiff-metal spring

as shown in Figure 3.

DIN rail and device server mounting considerations

Figure 3: Mounted DIN Rail Clip

Consider the following before mounting the DIN rail to a surface and attaching the Device Server:

The surface must support at least 1,000 gm (2.2 lbs) for the Device Server.

Do not place heavy objects on the Device Server.

CAUTION

Mount the Device Server with proper spacing around it for ventilation (heat dissipation). Failure to observe this caution could result in damage to the Device Server.

CAUTION

Please exercise caution when using power tools. Do not install this unit in damp or wet locations, or in close proximity to very hot surfaces. Failure to observe this caution could result in damage to the Device Server and cables.

Continued on next page

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SDSFE31xx-100 Industrial Device Server

DIN rail clip and DIN rail mounting, continued

Mounting the To mount the Device Server to the DIN rail, see Figure 4 and do the following: device server

Step

Action

1.

Align and then position DIN-Rail-clip spring to the top of the DIN rail as

 

shown in Figure 4a.

2.

Press DOWN on the Device Server and then IN to snap it into place on

 

the DIN Rail. See Figure 4b.

Figure 4: Device Server Mounting to DIN Rail

10

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Grounding the Device Server

Wiring considerations

Device server grounding

WARNING

Be sure to disconnect power before installing and wiring the Device Server. Failure to observe this warning could result in an electrical shock.

The following wiring considerations are recommended:

Use separate paths to route wiring for power and device data cables. If power wiring and device data cables must cross make sure that the wires are perpendicular at the intersection point.

Do not run signal or communications wiring and power wiring in the same wire conduit. To avoid interference, wires with different signal characteristics route separately.

Use the type of signal transmitted through a wire to determine which wires should be kept separate. The rule of thumb is wiring that shares similar electrical characteristics can be bundled together.

Keep input and output wiring separated.

Label the wiring to all devices in the system for clarity.

CAUTION

The Device Server must be mounted to a well-grounded surface. Failure to observe this caution could result in EMI problems.

The Device Server can eliminate the effects of noise due to electromagnetic interference (EMI) via proper grounding. Always run the ground connection from the ground screw to a grounding surface before connecting DC power. See Figure 5.

Figure 5: Device Server Grounding Screw

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SDSFE31xx-100 Industrial Device Server

Connecting power to the Device Server

Redundant Dual (redundant) power inputs can be connected simultaneously to live DC power power sources. See Figure 6. If one power source fails, the other live source acts as a

backup, and automatically supplies the Device Server with power.

Figure 6: Redundant Power Connections

IMPORTANT

Power is supplied through an external DC power source. Check the Technical Specification section for information about the DC power input voltage.

The Device Server does not include a power switch; therefore, plugging a wired and active terminal-block plug into its terminal block will immediately power UP the unit.

Continued on next page

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Connecting power to the Device Server, continued

CAUTION

When connecting DC power wires to the terminal-block plug, pay close attention to the polarity markings shown near the terminal block of the Device Server. Failure to observe this caution could result in damage to the device.

Terminal-block To wire the six-contact-terminal-block plug for redundant power, do the following: plug wiring

Note: The six-contact-terminal-block plug is constructed (keyed) to mate with the Device Server terminal block. When wiring the plug for power, use the polarity markings next to the terminal block on top of the Device Server to ensure proper connection.

Step

Action

1.

Turn the external power source OFF.

2.

Strip the power wires as required.

3.

Insert one stripped power wire into the terminal-block plug, Observe

 

polarity. See Figure 7.

4.

Secure the wire using a flathead screwdriver by tightening the contact

 

screw. See Figure 7.

5.

Repeat Steps 3 and 4 until all wires are installed and secured.

Figure 7: Six-Contact-Terminal-Block Plug (Primary/Redundant Power Wiring)

Continued on next page

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SDSFE31xx-100 Industrial Device Server

Connecting power to the Device Server, continued

Terminal-block plug wiring (continued)

Step

Action

6.

Insert the terminal-block plug into the Device Server’s terminal block, as

 

shown in Figure 8.

Figure 8: Wired Terminal-Block Plug Inserted Into Device Server

 

7.

Make sure that the DC power source is stable and clean.

 

 

8.

Turn ON the power source and the PWR LED(s) should turn ON.

 

 

 

 

 

14

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+ 60 hidden pages