Trane IntelliPak I, IntelliPak II Programming Guide

5 (2)
Trane IntelliPak I, IntelliPak II Programming Guide

Programming &

Troubleshooting

Guide

IntelliPak™ I and IntelliPak™ II

Commercial Single Zone Rooftop Air Conditioner or Commercial Rooftop Air Handlers, with Variable Air Volume (VVDA/VVZT) Controls or Constant Air Volume (CVDA/CVZT) Controls

IntelliPak I models

S*HF*20-75

S*HL*20-75

 

S*HG*90-130

S*HK*90-130 W*HB, W*HE

IntelliPak II models

S*HJ090-162

W*HCA-C

SAFETY WARNING

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and airconditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.

July 2014

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Introduction

Read this manual thoroughly before operating or servicing this unit.

Warnings, Cautions, and Notices

Safety advisories appear throughout this manual as required.Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.

The three types of advisories are defined as follows:

WARNING

CAUTIONs

NOTICE

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.

Indicates a situation that could result in equipment or property-damage only accidents.

Important Environmental Concerns

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment.Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.

Important Responsible Refrigerant

Practices

Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified.The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.

WARNING

Proper Field Wiring and Grounding

Required!

Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes.

WARNING

Personal Protective Equipment (PPE)

Required!

Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.

Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Material Safety Data Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.

When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS/SDS and OSHA/GHS (Global Harmonized System of Classification and Labelling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.

If there is a risk of energized electrical contact, arc, or

flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.

Failure to follow instructions could result in death or serious injury.

© 2014Trane All rights reserved

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Introduction

Copyright

This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission.Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.

Trademarks

All trademarks referenced in this document are the trademarks of their respective owners.

Revision History

Minor running edits.

Addition of “Fault Detection and Diagnostics.,” p. 7

Addition of configuration screen details in “CONFIGURATION Menu,” p. 98

Addition of testing and troubleshooting details in “SERVICE MODE Menu (Local Human Interface only),” p. 107

Additional values added to Active Diagnostic - Auto Reset, see p. 118.

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Table of Contents

 

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Warnings, Cautions, and Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Commonly Used Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Menu Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Data Manipulation Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Unit Operation Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

General Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

STATUS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

SETUP Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Emergency Override Definitions (with LCI or BCI module installed) . . . . . . 66

SETPOINT Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

CONFIGURATION Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

SERVICE MODE Menu (Local Human Interface only) . . . . . . . . . . . . . . . . . . . . . 107

DIAGNOSTICS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

122

Module Input / Output Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

150

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

4

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Commonly Used Acronyms

For convenience, a number of acronyms and abbreviations are used throughout this manual.These acronyms are alphabetically listed and defined below.

Table 1. Acronyms

act = active, actuator

IGV = inlet guide vanes

 

 

AH = air handler

Indep = Independent

 

 

annunc = annunciate

INFO = Information Only (Diagnostic)

 

 

AS = airside

I/O = input/output

 

 

aux = auxiliary

IOM = installation/operation/ maintenance manual

 

 

BAS = Building Automation System

IPAK = IntelliPak I™, IntelliPak II™

 

 

BCI = BACnet® Communication Interface Module

IPC = interprocessor communications

ccfm = cfm/100 (ex. 120.5 CCFM = 12050 CFM)

IPCB = Interprocessor Communications Bridge (mod)

 

 

cfm = cubic-feet-per-minute

iwc = inches water column

 

 

cfg = configured, configuration

LCI = LonTalk® Communication Interface Module

ckt = circuit

LCI-I = LonTalk® Communication Interface for IPAK

cmd = command

LH = left-hand

 

 

comp(s) = compressor, compressors

lo = low

 

 

cond(s) = condenser, condensers

LON = LonWorks® (Echelon®, etc.)

config = configured, configuration

LRE = leaving recovery exhaust

 

 

ctrl = control

max = maximum

 

 

CV = constant volume

manif = manifolded

 

 

CVDA = Const. Volume airflow/Discharge Air temp ctrl

MCM = Multiple Circuit Module

 

 

CVZT = Const. Volume airflow/Zone Temp ctrl

MDM = Modulating Dehumidification Module

 

 

cw = clockwise

min = minimum, minute

 

 

cww = counterclockwise

misc = miscellaneous

 

 

cy = cycle

mod = modulating, module

 

 

DCV = Demand Control Ventilation

MPM = Multi-Purpose Module

 

 

dflt = default

MWU = morning warm-up

 

 

diag = diagnostic

NSB = Night Setback Panel

 

 

dmpr = damper

num = number

 

 

DWU = daytime warm-up

O/A, OA = outside air

 

 

DX = direct expansion (compressor control)

occ = occupied

 

 

E/A, EA = exhaust air

OVRD = override

 

 

ECEM = Exhaust Comparative Enthalpy Module

PAR = partial system disable, auto reset

 

 

econ = economizer, economizing

PMR = partial system disable, manual reset

 

 

ent = entering

pos = position

 

 

evap = evaporator

O/A, OA = outside air

 

 

F/A, FA = fresh air

pot = potentiometer

 

 

FDD = Fault Detection and Diagnostics

PPM = parts per million

 

 

funct = function

press = pressure

 

 

GBAS = Generic Building Automation System (module)

prop = proportional

 

 

HEAT = heat, heater, Heat (module)

psig = pounds-per-square-inch gauge pressure

 

 

HGBP = hot gas bypass

PWS = part-winding start

 

 

HGP = hot gas bypass

R/A, RA = return air

 

 

hi = high

refrig = refrigerant

 

 

HI = Human Interface (module)

RHI = Remote Human Interface (module)

 

 

HO = History Only (Diagnostic)

rpm = revolutions-per-minute

 

 

HVAC = heating, ventilation and air conditioning

ICS = Integrated Comfort System

 

 

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Commonly Used Acronyms

Table 1. Acronyms (continued)

RHI = Remote Human Interface (module)

UCM = unit control module

 

 

rpm = revolutions-per-minute

unocc = unoccupied

 

 

RT = rooftop unit

VAV = variable air volume

 

 

RTM = rooftop module

VCM = Ventilation Control Module

 

 

S/A, SA = supply air

vdc = volts dc

 

 

SAP = supply air pressure

vent = ventilation

 

 

sat = saturated

vfd = variable frequency drive

 

 

SCM = Single Circuit Module

VOM = ventilation override module

 

 

SF = supply fan

VSM = variable speed (compressor) module

 

 

src = source

VSC = variable speed compressor

 

 

stg = stage

VVDA = Variable Volume airflow/Discharge Air temp ctrl

 

 

stnd = standard

VVZT = Variable Volume airflow/Zone Temp ctrl

 

 

stpt, stp = setpoint

w/, w- = with

 

 

sw = switch

w/o, wo- = without

 

 

sz = single-zone (unit airflow)

w.c. = water column

 

 

TCI = Tracer Communications Interface (module)

wu = warm-up

 

 

temp = temperature

XL = across-the-line start

 

 

RH = right-hand, relative humidity

 

Notes:

1.Echelon, LON, LONWORKS, LonBuilder, NodeBuilder, LonManager, LonTalk, LonUsers, Neuron, 3120, 3150, the Echelon logo, and the LonUsers logo are trademarks of Echelon Corporation registered in the United States and other countries. LonLink, LonResponse, LonSupport, LonMaker, and LonPoint are trademarks of Echelon Corporation.

2.BACnet® is a registered trademark of the American Society of Heating, Refrigeration and Air-conditioning Engineers Inc. (ASHRAE.)

Glossary of Terms

Carefully review these definitions since they are used throughout this document and the Installation, Operation, Maintenance Guide (IOM). Knowledge of these terms is essential in gaining an understanding of how these units operate.

Active Setpoints. The setpoint which is currently being used by the specified control.

BACnet. An open, device networking communications protocol for controls.This protocol utilizes BACnet and ANSI/ ASHRAE® Standard 135-2004 protocol which provides building owners the capability to connect various types of building control systems or subsystems together

Comparative Enthalpy. An economizer/cooling control strategy which compares return air enthalpy with outdoor enthalpy. If the outdoor enthalpy is significantly less than return enthalpy the economizer will be utilized for cooling.

Compressor Protection Switch. (See Low Pressure Control). A pressure switch installed on the suction line that prevents compressor operation below the switch’s setpoint.The purpose is to prevent no-flow scroll compressor operation.

Comm3/4. ATrane proprietary network communication protocol.

Comm5. Trane's implementation of LonTalk (an open network communication protocol).

Condenser Pressure. The saturated condenser pressure measured on each circuit's condenser section on Evaporative Condenser units. Condenser pressure is converted to Saturated CondenserTemperature for display on the Human Interface.The data from these sensors is used in head pressure control.

Control Band. The range of temperatures, pressures or humidity which would normally be maintained by the various control functions.

Control Point. The value of a setpoint that an algorithm is using at any given time.

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Commonly Used Acronyms

Deadband. A narrow band of sensor range equally spaced above and below the setpoint that defines a region where the algorithm will be satisfied and the controlled output will be maintained without change.

Dehumidification Override High Zone Temp. The temperature in the critical zone on VAV units where Dehumidification is disabled to prevent over-heating the space due to excess reheat.

Dehumidification Override Low Zone Temp. The temperature in the critical zone on VAV units where Dehumidification is disabled to prevent sub-cooling the space due to insufficient reheat.

Demand Control Ventilation (DCV). An ASHRAE compliant ventilation scheme that varies the Outside Air Damper minimum position or Fresh Air Flow (TRAQs) between minimum and maximum ventilation Setpoints based on CO2 level.

Dry Bulb. An outdoor temperature above which economizing will be disabled (unless comparative enthalpy is the economizer control type being used.)

Economizer Zone Temp Setpoint Suppression. A parameter used for setting the active economizer cooling control point to a value lower than the ZoneTemp Cooling Setpoint to optimize economizer operation.

Emergency Stop. A binary input on the RTM, connected to a field-supplied switch, when set to OPEN causes a unit shutdown with a manual reset diagnostic.

Energy Recovery Wheel. A wheel that rotates through the outdoor and exhaust air streams, transferring energy between the two, to optimize unit efficiency.

Evap Diff. Evaporator Differential is a parameter indicating performance of a refrigeration system. It is calculated by determining the difference between the entering and leaving temperatures of the evaporator. If this value rises too high it may indicate a problem with the system.

External Stop. A binary input on the RTM, connected to a field-supplied switch, when set to OPEN causes a unit stop request.

Fault Detection and Diagnostics. A feature that determines whether the Outside Air damper actuator has failed to control the damper properly, and annunciates specific diagnostics under such conditions.

Hot Gas Bypass. A feature to reduce a refrigeration circuit's cooling capacity by bypassing hot discharge line refrigerant directly to the evaporator coil of the system to more effectively operate in low load conditions.

Humidification Control. During modes of continuous fan operation a relay is energized when the Humidity measured in the controlled space drops below an adjustable Humidification Setpoint.The humidifier device is a user supplied device placed in the supply air stream.

IntelliPak™ I. Units covering the 20 through 130 ton capacity IntelliPak cabinet sizes, and containing the latest control modules and software.

IntelliPak™ II. Units covering the 90 through 150 ton capacity IntelliPak II cabinet sizes, and containing the latest control modules and software.

LonTalk®. An open, device networking communications protocol for controls.This protocol is defined in ANSI approved typical EIA/CEA-709.1-A-1999.

Low Ambient Compressor Lockout. A function which prevents compressor operation at low outdoor ambient temperatures.

Low Vi Compressor Operation. Enhancements to the compressor control will be implemented on units with Low Vi compressors installed, which will insure optimized compressor operation at all times.

Night SetBack (NSB). Applies to the control of the rooftop unit during unoccupied periods. Also refers to the NSB panel, a communicating wall sensor with night setback capability.

Rapid Restart. Certain unit applications require override of the normal unit startup sequence after a power outage. Target cooling requirements are established within a specified time to meet extreme high return air temperatures.

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Commonly Used Acronyms

Reference Enthalpy. An outdoor enthalpy value, set at the HI, above which economizing will be disabled.

Remote Human Interface. (See Interprocessor Communication Module). A human interface module designed to be mounted remotely from the unit.There are some functional differences between a unit mounted and a remote mounted human interface module.

Reset Amount Maximum. An adjustable parameter on the HI where the maximum amount of reset allowed is defined.

Reset End Temperature. The temperature at which the maximum reset amount will occur.

Reset Start Temperature. The temperature at which reset will begin.

Return Fan Control. . Return Fan Control is a feature which allows units to operate at a higher external or duct system static pressure, or to reduce the load (horsepower requirement) on the supply fan motor.The fan is placed in the return air path.

Return Fan Plenum Pressure. The area between the Exhaust and Return Dampers and the outlet of the Return Fan defines the return plenum.The absolute static pressure measured in this area is the Return Fan Plenum Pressure.

Return Plenum Pressure High Limit. This control feature, available on all return fan options, shuts the supply fan and return fan off if the pressure in the return plenum exceeds a non-adjustable setpoint of 3.5 iwc.

Space Pressure. The pressure in the building as measured by the space pressure transducer, referenced to outside (atmospheric) pressure.

Single Zone Variable Air Volume. The active discharge air setpoint, used for cooling, heating and supply fan speed control, is based on the zone temperature load conditions.

Supply Air Pressure High Limit. A pressure limit to prevent unit casing and/or ductwork over pressurization.

Statitrac™. A control method to maintain proper space pressurization.

Supply Air Pressure. The pressure in inches-water-column (IWC) of the supply duct plenum or outlet as measured by the supply air pressure transducer, referenced to local outside (atmospheric) pressure.

Supply Air Tempering. An active heating mode where the supply air temperature has dropped below a preset value, usually due to cold outside air being brought in to provide building ventilation.

Supply Air Temperature Control Point. The revised value of SATemp Setpoint after supply air temperature reset has been applied.

Supply Air Temperature Reset. A function that shifts the SATemp Setpoint an amount based on the value of another parameter—typically ZoneTemp or Outdoor AirTemp.The purpose of this function is to lower unit capacity to better meet load requirements.

Target Setpoints. An internally calculated control point which is typically derived from other setpoints in combination with specific unit operating conditions.

Variable Speed Compressor. An inverter driven compressor that has the capability to provide continuousincremental cooling capacity control.

UCM Control System

Trane Large Commercial Rooftop Units are controlled by a microelectronic control system that consists of a network of modules and are referred to as Unit Control Modules (UCM).

The unit size, type VVDA (VAV w/ IGV/VFD), SZxx (SZVAV), RRXX (Rapid Restart), CVDA (VAV w/o IGV/VFD), CVZT (CV), VVZT (SZVAV), heating functions, peripheral devices, options, exhaust capabilities, etc. determine the number and type of modules that a particular rooftop unit may employ.

The UCM receives analog or binary inputs, then processes this information and supplies outputs in the form of modulating voltages, contact closures, etc. to control damper actuators, fan motors, compressors, valves, electric heating coils and other electrical devices in the unit to maintain set comfort levels.

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Commonly Used Acronyms

The UCM provides some equipment protection functions both directly and indirectly, such as duct pressure limits and compressor lockouts.

Listed below are the various modules that may be employed in a UCM control system.

Rooftop Module (1U1 IntelliPak II / 1U48 IntelliPak I)

(standard on all units)The RTM is the central processor of the system. It continuously receives information from the other unit modules, sensors, the remote control panel, and customer supplied relays. It then interprets this information and responds to cooling, heating, and ventilation requests by directing the other modules in the system to energize the proper unit components. It also directly initiates supply and exhaust fan operations, and economizer operation.

Compressor Module (IU3 IntelliPak II / 1U49 IntelliPak I)

(compressor control, head pressure control, evaporative condensing)The SCM/MCM module upon receiving a request for mechanical cooling staging from the RTM, energizes the appropriate compressors. It provides protection of the refrigerant circuit through feedback information it receives from various protection devices. It provides the necessary sensor interface to provide both air-cooled and water-cooled condenser head-pressure control.

Heat Module (1U6 IntelliPak II / 1U50 IntelliPak I)

(staged heat, modulating heat, air-handler chill water valve control)The HEAT module, directs the unit’s heater to stage up, down, or modulate to bring the controlled temperature to within the applicable heating setpoint. Chill water valve control is handled by the modulating output and is coordinated with the heat control to insure proper cooling and heating operation.

Exhaust/Comparative Enthalpy Module (1U5 IntelliPak II / 1U52 IntelliPak I)

(Statitrac building pressure control, comparative enthalpy)The ECEM receives data from the return air humidity sensor, the return air temperature sensor, and the return air space pressure transducer to control the economizer, exhaust fan and the exhaust dampers to maintain set space pressure.

Ventilation Control Module (7U14 IntelliPak II / 3U218 IntelliPak I)

(TRAQ dampers, DCV, outdoor air preheat)The VCM receives data from two velocity pressure sensors associated with front and backTRAQ assemblies to measure fresh air flow entering the unit.These measurements are converted to CFM and added to give total fresh air flow.This value can be used for monitoring purposes, to maintain flow to a minimum fresh air flow Setpoint, or to maintain appropriate CO2 levels in the controlled space using its space CO2 sensor input and the DCV feature.WithoutTRAQ assemblies installed theVCM can use DCV and the CO2 sensor input to control OA Damper minimum position to maintain CO2 levels in the space. A preheat control relay output is also provided on this module to maintain tempered outdoor air during ventilation using the VCM AuxiliaryTemperature input.The preheat unit is usersupplied.

Multi Purpose Module (1U9 IntelliPak II / 1U105 IntelliPak I)

(return fan, energy recovery wheel, evaporative condensing)The MPM supports the function of return plenum pressure control by providing inputs for measuring return plenum pressure, calibrating that reading, and providing an output to control the return fan speed (if variable speed configured) in response to control algorithm requests. EnergyWheel control along with bypass damper control, and interface to the saturated condensing pressure sensors for evaporative condensing head-pressure control.

Modulating Dehumidification Module (1U15 IntelliPak II / 1U107 IntelliPak I)

(dehumidification hot gas reheat)The MDM supports specific control inputs and outputs for modulating dehumidification control including modulating reheat and cooling valve control as well as the reheat pumpout coil relay output.

Generic Building Automation System Module (1U10 GBAS(0-5VDC) / 1U11 GBAS(0-10VDC) IntelliPak II) or (1U51 – GBAS(0-5VDC)/(0-10VDC) IntelliPak I)

(interface to third party BAS controls)The GBAS modules allows a non-Trane building control system to communicate with the unit and accepts external Setpoints in form of analog inputs (0 - 5V or 0 - 10V depending on the module selected) and a binary Input for demand limit. Five (5) binary outputs are available on 0 - 5 V modules. One (1) binary output and four (4) analog outputs are available on the 0 - 10 V modules. Refer to the “Field Installed Control Wiring” section of the

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Commonly Used Acronyms

Unit Installation, Operation, Maintenance Manual (IOM) for the control wiring to the GBAS module and the various desired Setpoints with the corresponding DC voltage inputs.

Ventilation Override Module (1U8 IntelliPak II / 1U53 IntelliPak I)

(special ventilation unit operation)The VOM module provides the necessary I/O interface to third party customer controls and allows specific override operation of the unit’s air handling functions such as space pressurization, exhaust, purge, unit off, etc.

Variable Speed Module (1U123 IntelliPak I)

(variable speed compressor operation) The VSM module provides the necessary I/O interface to control variable speed compressor drives.

Interprocessor Communications Bridge (1U12 IntelliPak II / 1U55 IntelliPak I)

(communications isolation for remote human interface, external IPC wiring)The IPCB module expands communications from the unit UCM network to a Remote Human Interface Panel. DIP switch settings on the IPCB module for this application should be; Switches 1 and 2 “Off”, Switch 3 “On”.This module is used to isolate the unit communications bus from the outside wiring, and any potential wiring faults that may occur.

BACnet® Communication Interface Module (1U66 IntelliPak II / 1U104

IntelliPak I)

(used on units withTrane ICS or 3rd party Building Automation Systems)The BCI module expands communications from the unit UCM network to aTraneTracer Summit, or a 3rd party building automation system that utilizes BACnet, and allows external Setpoint and configuration adjustment and monitoring of status and diagnostics.

Lontalk® Communication Interface Module (1U7 IntelliPak II / 1U65 IntelliPak I)

(used on units withTrane ICS or 3rd party Building Automation Systems)The LCI module expands communications from the unit UCM network to aTraneTracer Summit, or a 3rd party building automation system that utilizes LonTalk, and allows external Setpoint and configuration adjustment and monitoring of status and diagnostics.

Human Interface Module (Local = 1U2, Remote = 9U13 IntelliPak II) (1U65 IntelliPak I)

(standard on all units)The LHI and RHI (Local and Remote Human Interface) share a similar keypad which is illustrated, see Figure 1. Human Interface Module" on page 11.This device enables the customer, building owner, or contractor, to communicate to the Rooftop unit the necessary parameters for unit operation such as cooling and heating Setpoints, demand limiting, ventilation override modes, etc

The local (unit mounted) Human Interface and the Remote Human Interface Panel functions are identical, except for Service mode which is not available on the Remote Human Interface Panel.

The local HI Module is located in the unit’s main control panel. A small door located in the unit’s control panel door allows access to the HI Module’s keypad and display window.

There is a 2 line by 40 character LCD screen which provides status information for the various unit functions as well as menus used to set or modify the operating parameters.There is a 16 key keypad adjacent to the LCD screen, which allows the operator to scroll through the various menus and make adjustments to the setpoints, etc.

The LCD screen has a backlight that makes the information easier to read.The light will go out if no keys are pressed for 30 minutes. If it goes out, simply press the Status key.

The information displayed in the LCD window will be top-level status information unless the operator initiates other displays.

At power-up, the Human Interface LCD will display one of four initial screens illustrated in the “General Status” section.

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Commonly Used Acronyms

Figure 1. Human Interface Module

Menu Keys

The six main menu keys illustrated in Figure 2. Human Interface Keypad, (Status, Setpoints, Setup, Configuration, Diagnostics, and Service Mode) are used to bring up the various interactive menus where the user inputs and accesses unit operating data. Pressing these keys will display the initial screen for the menu designated by the key’s name.The following information describes the keys and their functions when viewing the various menus.

Note:

1.If no key is pressed for 30 minutes while the LCD is displaying a menu screen, it will revert back to the unit operating status screen.

Status Key

Pressing the Status key causes the LCD to display the operating status screen; i.e. “On”, “Unit Stop”, “External Stop”, “Emergency Stop”, “Service Mode”.Pressing the Next key allows the operator to scroll through the screens which provide information such as air and refrigerant temperatures, humidity levels, fan operation, compressor operation, heater operation, economizer positioning, exhaust operation, as well as heating, cooling, and compressor lockout setpoints. Pressing the Status key while viewing any of the data screens will cause the LCD to go back to the operating status screen.

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Commonly Used Acronyms

Setpoints Key

Pressing the Setpoints key will cause the LCD screen to display the first of the setpoint screens where the operator will designate default temperature and pressure setpoints. While scrolling through the setpoint screens, pressing this key again will cause the LCD to display the first setpoint screen.

Diagnostics Key

Pressing the Diagnostics key at any time will allow the operator to view any active unit diagnostics, or 20 of the most recently logged unit diagnostics.The LCD screen will display one of the diagnostic screens (depending on which diagnostic, if any, is present). If no key is pressed for 30 minutes while the screen is displaying diagnostic information, it will revert back to the operating status display.

Configuration Key

Pressing the Configuration key will cause the LCD screen to display the first of the configuration screens where the operator will designate unit configuration data such as unit type, capacity, system control, etc.

This information was programmed at the factory. Pressing the configuration key at any level in the configuration menu will display the first configuration screen.

Note:

1.This key should be used if the unit’s configuration data is lost or new options are added in the field, and to view current configuration.

2.The Stop key must be pressed prior to making any changes under the Configuration menu.

Setup Key

Pressing the Setup key will cause the LCD screen to display screens where the operator will designate various operating parameters such as temperature and pressure ranges, limits, percentages, setpoint source selections, and sensor input definitions for the control of the rooftop unit’s various operating modes. Pressing the Setup key at any level in the setup menu will display the first setup screen.

Service Mode Key

Pressing the Service Mode key causes the LCD to display the first of the service test mode screens showing various unit components which may be turned on or off for the particular test being performed. Once the status of these components is designated, the LCD will display screens that allow the operator to designate theTEST START time delay for each test.

Data Manipulation Keys

The six data manipulation keys illustrated in Figure 2. Human Interface Keypad" on page 14, (Enter, Cancel, + (Plus), - (Minus), Previous, and Next are used to modify the data within the screens (change values, move the cursor, confirm choices)

Enter Key

The Enter key will confirm the new values that were designated by pressing the + (Plus) or - (Minus) keys at all edit points. When viewing status and diagnostics screens, it has no function.

Cancel Key

After changing data, at an editable screen, but before confirming it with the Enter key, pressing the Cancel key will return the data to its previous value.This key shall also function to clear active diagnostics.

+ (Plus) Key

When viewing a setpoint screen, this key will increase the value of the displayed item per the units selected.When working with a status menu, it will add the current status display to the CUSTOM MENU. When viewing setup, or service test screens, it will proceed forward though all the selections of that menu item, increase setpoints, toggle choices OFF to ON, DISABLED to ENABLED.

12

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Unit Operation Keys

- (Minus) Key

When viewing a setpoint screen, this key will decrease the value of the displayed item per the units selected. When working with a CUSTOM MENU, it will delete the current selected display. When viewing setup, or service test screens, it will proceed backwards though all the selections of that menu item, decrease setpoints, toggle choices ON to OFF, ENABLED to DISABLED.

Next Key

Pressing the Next key causes the LCD to scroll forward through the various displays for each menu. At displays with multiple edit points it moves the cursor forward from one edit point to another.

Previous Key

Pressing the Previous key causes the LCD to scroll backward through the various displays for each menu. At displays with multiple edit points, it moves the cursor backward from one edit point to another.

Unit Operation Keys

The four unit operation keys (Auto, Stop,Test Start, Custom) are used to control and monitor the unit in normal operating mode, and also to initiate an active unit service test event.

Auto Key

Pressing the Auto key at any time will cause the display to go to the top level status display and, if the unit is shutdown, will cause the unit to begin operation in the appropriate mode no matter what level in the menu structure is currently being displayed. If the current display is an editable display, the Auto key will confirm the desired edit point similar to the Enter key.

Stop Key

Pressing the Stop key will cause the unit to transition to the stop state. If the current display is editable, pressing the Stop key will cancel the desired edit similar to the Cancel key. Prior to making any changes to the configuration menu screens, the Stop key must be pressed.

Test Start Key (Service Test Mode Start)

Pressing theTest Start key while viewing any screen in the Service Mode Menu will start the service test. Pressing this key while displaying any screen other than the Service Mode Menu will not start the service test, and has no other function.

Custom Key

Pressing the Custom key will change the display to the Custom Menu.This menu is simply a status menu that contains screens that the user monitors most frequently.The custom menu can only contain five status screens.To create the custom menu, press the Status key, followed by the Next key (this brings up the initial status screen). If you want to add this screen to the custom menu, press the + (Plus) key, if not, press the Next key again until a status screen appears that you would like to add to the custom menu. Pressing the + (Plus) key while viewing any of the various status screens will add that screen to the custom menu. Once the custom menu is programmed it can be accessed by pressing the Custom key.To remove a status screen from the custom menu, press the Custom key, then press the Next key until the status screen that you want to remove appears, then press the - (Minus) key.

General Status Display

Anytime the rooftop unit is powered up, or the Status,Auto, or Stop keys are pressed, the unit mounted Human Interface will display one of the following general status display screens.The operator will then be able to enter keystrokes which will allow him to navigate through a set of menus and submenus in order to provide/access various monitoring, setup,

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13

General Status Display

and configuration information.The Human Interface will not display screens or parts of screens for which the unit is not configured.

Figure 2. Human Interface Keypad

14

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General Status Display

Unit “Off” or “Stopped”

If at power up the unit is not running, the following display will appear on the Human Interface LCD screen. When this screen is being displayed, the only functional keys are the six menu keys (Status, Setpoints, Diagnostics, Setup,

Configuration, and Service Mode), the Auto key, the Custom key, and the Stop key.

Stop by Network

Supply Fan ON

Initializing

 

Diagnostics

 

 

 

Top Left Field:

Top Right Field:

 

Unit Off

Supply Fan OFF

 

Unit Stopped

Supply Fan ON

 

External Stop

 

 

Emergency Stop

 

 

Stop by Network

 

 

Unit Starting

Service Mode Off

Used With: Top Status Display

(Shown when unit is off or stopped)

Possible Values:

[see field descriptions at left]

Bottom Left Field: Bottom Right Field:

(blank)

(blank)

Shutdown

(Diagnostics)

Initializing

 

Freeze Avoidance

 

Active

 

Unit “On”

If the unit has entered an operating state (running), the following display will appear on the Human Interface LCD screen. When this screen is being displayed, the only functional keys are the six menu keys (Status, Setpoints, Diagnostics,

Setup, Configuration, and Service Mode), the Auto key, the Custom key, and the Stop key.

VVDA OA Flow 380.0 CCFM

Supply Fan ON

Occupied

Cool

2

Diagnostics

 

 

 

Top Left Field:

Top Middle Field:

Top Right Field:

CVZT

(blank)

 

Supply Fan ON

VVDA

OA Flow 0 to 500

Supply Fan OFF

CVDA

CCFM

 

 

VVZT

Freeze Avoidance

 

BottomLeftField: BottomMiddleField: BottomRightField:

(blank)

(blank)

 

(blank)

Occupied

Heat 1 to 6

Diagnostics

Unoccupied

Cool 1 to 4

 

 

MorningWU

OA Dmpr 0 to 100 %

DaytimeWU

Dehumid

 

 

Standby

Purge

 

 

Shutdown

Humidify

 

 

Occupied TOV

SA Fan 0 to 100%

 

Initializing

Tempering

Rapid Restart

Used With: Top Status Display (Shown when unit is on)

Possible Values:

[see field descriptions at left]

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15

General Status Display

“Emergency Override” Active

If the unit has entered an Emergency Override mode of operation, one of the following displays will appear on the Human Interface LCD screen.

Ventilation Override Mode

 

Used With: LCI or BCI Options

PRESSURIZE

Diagnostics

Top Left Field:

 

 

Top Right Field: (blank)

 

 

 

 

Bottom Left Field:

 

 

PRESSUREIZE

 

 

DEPRESSURIZE

 

 

PURGE

 

 

SHUTDOWN

 

 

FIRE

 

 

Bottom Right Field:

 

 

Diagnostics (Trouble Indicator)

 

 

(blank)

“VOM” Active

If at power up the unit is running and has entered a Ventilation Override mode of operation, the following display will appear on the Human Interface LCD screen.

Ventilation Override Mode

A

 

Diagnostics

 

 

Used With: VOM Option

Possible Values:

Top Right Field: A, B, C, D, E, OFF

Bottom Left Field:

(blank)

Bottom Right Field:

Diagnostics (Trouble Indicator) (blank)

“No Configuration” Condition

If at power up the unit has not been programmed with the necessary configuration data for normal unit operation, the following display will appear on the Human Interface LCD screen.When this screen is being displayed, the only functional key is the Configuration key.

Note: This screen will only appear when the RTM has been field replaced. Refer to the Configuration Menu section.

NO CONFIGURATION PRESENT PRESS CONFIGURATION KEY

Used With: All Units

16

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General Status Display

Factory Presets

The UCM controlled unit has many operating functions which are preset at the factory, but may be modified to meet the unique requirements of each job.The following list in Table 2, identifies each of the unit’s adjustable functions and the value assigned to it. If these factory presets match the application’s requirements, simply press theAuto key at the Human Interface module to begin unit operation (after completing the Pre-Start and Start-Up procedures in the Installation, Operation, and Maintenance manual). If the application requires different settings, turn to the listed page beside the function, press the designated function menu key, then press and hold the Next or Previous key until its screen appears on the LCD. Once the proper screen appears, simply follow the programming instructions given below the applicable screen in this manual.

Note: Listed items availability is dependent on unit configuration.)

Table 2. Factory Presets List (Note: Listed Items availability is dependent on unit configuration.

 

 

 

To adjust

Adjustable Function

Factory Preset

Changed To

press...

General Function

 

 

 

Unit Address (Comm3/Comm4only)

1

___________

Setup

System Mode

Auto

___________

Setup

Supply Fan Mode

Auto

___________

Setup

Unit Start Delay

0

___________

Setup

Single Zone VAV Econ Control

Enabled

___________

Setup

Single Zone VAV Heat Control

Disabled

___________

Setup

Daytime Warm-up

Disabled

___________

Setup

Morning Warm-up

Enabled

___________

Setup

Morning Warm-up type

Cycling

___________

Setup

Supply Air Tempering

Disabled

___________

Setup

Unoccupied Mechanical Cooling

Enable

___________

Setup

Unoccupied Heating

Enable

___________

Setup

Unoccupied Mechanical Cooling

Enable

___________

Setup

Unoccupied Heating

Enable

___________

Setup

Occupied Dehumidification

Enable

___________

Setup

Unoccupied Dehumidification

Enable

___________

Setup

Occupied Humidification

Disable

___________

Setup

Unoccupied Humidification

Disable

___________

Setup

Rapid Restart Economizer Control

Disable

___________

Setup

VCM Preheat Output

Disable

___________

Setup

Demand Limit Definition - Cooling

None

___________

Setup

Demand Limit Definition - Heating

None

___________

Setup

Compressor Lead/Lag

Enable

___________

Setup

Evap Temperature Limit

35 F

___________

Setup

Coil Frost Cutout Temp

30 F

___________

Setup

Isolation Damper Interlock

Disable

___________

Setup

Information Format

 

 

 

Display Text

English

___________

Setup

Display Units

English

___________

Setup

VAV Control

 

 

 

SA Temp Reset Cool

None

___________

Setup

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17

General Status Display

Table 2. Factory Presets List (continued)(Note: Listed Items availability is dependent on unit configuration.

 

 

 

To adjust

Adjustable Function

Factory Preset

Changed To

press...

Reset Cool Start Temp (Zone/OA)

(72/90)

___________

Setup

Reset Cool End Temp (Zone/OA)

(69/70)

___________

Setup

Reset Cool Max Amount

5

___________

Setup

SA Temp Reset Heat

None

___________

Setup

Reset Heat Start Temp (Zone/OA)

(65/10)

___________

Setup

Reset Heat End Temp (Zone/OA)

(68/60)

___________

Setup

Reset Heat Max Amount

10

___________

Setup

VAV Box Stroke Time

6 Min

___________

Setup

Max Occ. IGV/VFD Command

100 %

___________

Setup

Economizer Control

 

 

 

Economizer Control Enable Type

Drybulb

___________

Setup

Unoccupied Economizer

Enable

___________

Setup

Head Pressure Control

 

 

 

Sump Drain Relay Control (on power loss)

Drain

___________

Setup

Sump Purge Interval Time

Disabled

___________

Setup

Sump Purge Duration Time (IPak-I/IPak-II)(a)

(120/60 sec.)

___________

Setup

Sump Water Heater Setpoint

38 F

___________

Setup

Low Limit (Air-cooled/Water-cooled)(a)

(80/70 deg F)

___________

Setup

Upper Limit

120 deg F

___________

Setup

Temporary low limit suppression

20 deg F

___________

Setup

Efficiency check point

105 deg F

___________

Setup

Low amb. control point (Air-cooled/Water-cooled)(a)

(90/80 deg F)

___________

Setup

Alternate Refrigerant Type(a)

Disabled

___________

Setup

Sensor Source Selection

 

 

 

Daytime Warm-Up

RTM Zone Temp

___________

Setup

Occupied Zone Control

RTM Zone Temp

___________

Setup

Unoccupied Zone Control

RTM Zone Temp

___________

Setup

Morning Warm-Up

RTM Zone Temp

___________

Setup

Space Humidity Control

RTM Space Humidity

___________

Setup

Dehumid OVRD Zone Temp

RTM Zone Temp

___________

Setup

Zone Reset Function

RTM Zone Temp

___________

Setup

Rapid Restart Function

ECEM Return Temp

___________

Setup

Monitor

RTM Zone Temp

___________

Setup

Outside Air Ventilation

 

 

 

Demand Control Ventilation

Disable

___________

Setup

Active/Passive DCV Control

Passive

___________

Setup

OA Flow Compensation

Enabled

___________

Setup

OA Flow C02 Reset (IPak-INon-DCV)

Disabled

___________

Setup

CO2 Start (IPak-I Non-DCV)

800

___________

Setup

CO2 Max (IPak-I Non-DCV)

1000

___________

Setup

18

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General Status Display

Table 2. Factory Presets List (continued)(Note: Listed Items availability is dependent on unit configuration.

 

 

 

To adjust

Adjustable Function

Factory Preset

Changed To

press...

OA Flow Calibration Gain (Left)

1.0

___________

Setup

OA Flow Calibration Offset (Left)

0 CFM

___________

Setup

OA Flow Calibration Gain (Right)

1.0

___________

Setup

OA Flow Calibration Offset (Right)

0 CFM

___________

Setup

OA Normalization

100 CCFM

___________

Setup

OA Flow Calibration Data - Altitude:

0 Ft

___________

Setup

RTM Alarm Output Definition

Any Active Diagnostic

___________

Setup

GBAS Input/Output Definitions

 

 

 

GBAS (0-5) Analog Input 1 Definitions

Not Assigned

___________

Setup

GBAS (0-5) Analog Input 2 Definitions

Not Assigned

___________

Setup

GBAS (0-5) Analog Input 3 Definitions

Not Assigned

___________

Setup

GBAS (0-5) Analog Input 4 Definitions

Not Assigned

___________

Setup

GBAS (0-5) Output 1 Definitions

Not Assigned

___________

Setup

GBAS (0-5) Output 2 Definitions

Not Assigned

___________

Setup

GBAS (0-5) Output 3 Definitions

Not Assigned

___________

Setup

GBAS (0-5) Output 4 Definitions

Not Assigned

___________

Setup

GBAS (0-5) Output 5 Definitions

Not Assigned

___________

Setup

GBAS (0-10) Analog Input 1 Definitions

Not Assigned

___________

Setup

GBAS (0-10) Analog Input 2 Definitions

Not Assigned

___________

Setup

GBAS (0-10) Analog Input 3 Definitions

Not Assigned

___________

Setup

GBAS (0-10) Analog Input 4 Definitions

Not Assigned

___________

Setup

GBAS (0-10) Output 1 Definitions

Not Assigned

___________

Setup

GBAS (0-10) Output 2 Definitions

Not Assigned

___________

Setup

GBAS (0-10) Output 3 Definitions

Not Assigned

___________

Setup

GBAS (0-10) Output 4 Definitions

Not Assigned

___________

Setup

GBAS (0-10) Output 5 Definitions

Not Assigned

___________

Setup

Ventilation Override Definition

See Definitions

___________

Setup

Temperature Input Offset for...

 

 

 

RTM Zone Temperature

0 deg F

___________

Setup

RTM Aux Temperature

0 deg F

___________

Setup

Outdoor Air Temperature

0 deg F

___________

Setup

Heat Aux Temperature

0 deg F

___________

Setup

Return Air Temperature

0 deg F

___________

Setup

Device Characteristics…

 

 

 

Outside Air Damper (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

30 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

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19

General Status Display

Table 2. Factory Presets List (continued)(Note: Listed Items availability is dependent on unit configuration.

 

 

 

To adjust

Adjustable Function

Factory Preset

Changed To

press...

Min Voltage

2 VDC

___________

Setup

Supply Fan IGV/VFD (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

30/0 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

2 VDC

___________

Setup

Return Fan VFD (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

60/0 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

2 VDC

___________

Setup

Exhaust Damper/VFD (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

60 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

0 VDC

___________

Setup

Hydronic Heat (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

60 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

2 VDC

___________

Setup

Low Ambient Damper Ckt-1 (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

60 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

2 VDC

___________

Setup

Low Ambient Damper Ckt-2 (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

60 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

2 VDC

___________

Setup

Cond Fan VFD Ckt -1(if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

60 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

0 VDC

___________

Setup

20

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General Status Display

Table 2. Factory Presets List (continued)(Note: Listed Items availability is dependent on unit configuration.

 

 

 

To adjust

Adjustable Function

Factory Preset

Changed To

press...

Cond Fan VFD Ckt-2 (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

60 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

0 VDC

___________

Setup

Modulating Gas Heat Actuator (if equipped)

 

 

 

Actuator Setup (Ipak-I/Ipak-II)(a)

(Direct/Reverse)

___________

Setup

Max Stroke Time

90 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage (Ipak-I/Ipac-II)(a)

(5 VDC/2 VDC)

___________

Setup

Outdoor Air Bypass Damper (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

60 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

2 VDC

___________

Setup

Exhaust Bypass Damper (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

60 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

2 VDC

___________

Setup

Variable Speed Comp (if equipped)

 

 

 

Actuator Setup

Direct

___________

Setup

Max Stroke Time

30 sec

___________

Setup

Max Voltage

10 VDC

___________

Setup

Min Voltage

0 VDC

___________

Setup

Control Algorithm Tuning Parameters

 

 

 

(Partial)(a)

 

 

 

VAV Cooling Control Gains

 

 

 

Proportional (w-VSC / wo-VSC)

(2.0%/F/3.3%/F)

___________

Setup

Reset Time (w-VSC/wo-VSC)

(100 Sec/50 Sec)

___________

Setup

Zone Control Occupied Heating Proportional Gain

 

 

 

IPak I Gas

30.0 deg F

___________

Setup

IPak I Electric

45.0 deg F

___________

Setup

IPak II Gas

30.0 deg F

___________

Setup

IPak II Electric-90 kw

45.0 deg F

___________

Setup

IPak II Electric -140 kw

60.0 deg F

___________

Setup

IPak II Electric-265 kw

75.0 deg F

___________

Setup

IPak II Electric-300 kw

75.0 deg F

___________

Setup

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21

General Status Display

Table 2. Factory Presets List (continued)(Note: Listed Items availability is dependent on unit configuration.

 

 

 

 

To adjust

Adjustable Function

Factory Preset

Changed To

press...

CV Air Economizer Control Gains

 

 

 

 

Proportional

10.0 % F

___________

Setup

Reset Time

DISABLE

___________

Setup

Rate Time

0 Sec

___________

Setup

Bias

0 deg F

___________

Setup

SZVAV Cooling Control Gains

 

 

 

 

Proportional

6.0 % F

___________

Setup

Reset Time

1200

Sec

___________

Setup

Rate Time

0 Sec

___________

Setup

Bias

0 deg F

___________

Setup

Zone Control Modulating Heat Gains

 

 

 

 

Proportional

10.0 % F

___________

Setup

Reset Time

DISABLE

___________

Setup

Rate Time

0 Sec

___________

Setup

Bias

0 deg F

___________

Setup

SZVAV Heating Control Gains

 

 

 

 

Proportional

8.0% F

___________

Setup

Reset Time

1200

Sec

___________

Setup

Rate Time

0 Sec

___________

Setup

Bias

0 deg F

___________

Setup

Rapid DX Interstage Timing

30 Sec

___________

Setup

Default Setpoints

 

 

 

 

Supply Air Cooling (VAV/SZVAV)(a)

(55 F/50 F)

___________

Setpoints

Supply Air Heating (VAV/SZVAV)(a)

(100 F/105 F)

___________

Setpoints

SA Cool Deadband

8.0 F

___________

Setpoints

SA Heat Deadband

4.0 F

___________

Setpoints

DWU Initiate

67

F

___________

Setpoints

DWU Terminate

71

F

___________

Setpoints

Occupied Zone Cooling

74

F

___________

Setpoints

Occupied Zone Heating

71

F

___________

Setpoints

Zone Derived Setpoint

4 F

___________

Setpoints

Unoccupied Zone Cooling

85

F

___________

Setpoints

Unoccupied Zone Heating

60

F

___________

Setpoints

Unoccupied Zone MWU

72

F

___________

Setpoints

Rapid Restart Critical Temp(a)

90

F

___________

Setpoints

Occ Dehumidification

60%

___________

Setpoints

Occ Dehumid Hysteresis Offset

5%

___________

Setpoints

Unocc Dehumidification

60%

___________

Setpoints

Unocc Dehumid Hysteresis Offset

5%

___________

Setpoints

Supply Air Reheat Setpoint

70

F

___________

Setpoints

Supply Air Reheat Deadband

4 F

___________

Setpoints

Maximum Reheat Valve Limit

85%

___________

Setpoints

Dehumid Ovrd High Zone Temp

75

F

___________

Setpoints

22

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General Status Display

Table 2. Factory Presets List (continued)(Note: Listed Items availability is dependent on unit configuration.

 

 

 

To adjust

Adjustable Function

Factory Preset

Changed To

press...

Dehumid Ovrd Low Zone Temp

68 F

___________

Setpoints

Cond Coil Purge Interval

90 Min

___________

Setpoints

Occ Humidification

30%

___________

Setpoints

Occ Humidification Hysteresis Offset

5%

___________

Setpoints

Unocc Humidification

30%

___________

Setpoints

Unocc Humidification Hysteresis Offset

5%

___________

Setpoints

Economizer Cooling Setpoint Suppression (CV)

3 F

___________

Setpoints

Reference Enthalpy

25 BTU/LB

___________

Setpoints

Economizer Drybulb Enable Stpt

75 F

___________

Setpoints

Supply Air Low Limit

50 F

___________

Setpoints

VCM Preheat Actuate Temp

35 F

___________

Setpoints

Design Min CO2 (DCV)

1000 PPM

___________

Setpoints

DCV Min CO2

800 PPM

___________

Setpoints

Design Min OA Flow (DCV)

220 CCFM

___________

Setpoints

DCV Min OA Flow

67 CCFM

___________

Setpoints

DCV Min OA Flow Deadband

5 CCFM

___________

Setpoints

Min OA Flow w\ VCM

Set per unit size

___________

Setpoints

Min OA Flow Deadband

Set per unit size

___________

Setpoints

Design Min OA Damper Position (DCV)

15%

___________

Setpoints

DCV Min OA Damper Position

5%

___________

Setpoints

OA Damper Min Position (non-DCV)

15%

___________

Setpoints

OAD Min Position w/IGV/VFD at 0%

25%

___________

Setpoints

OAD Min Position w/IGV/VFD at 50%

20%

___________

Setpoints

OAD Min Position w/IGV/VFD at 100%

15%

___________

Setpoints

OAD Min Position (Default)

15%

___________

Setpoints

Supply Air Pressure

2.0 IWC

___________

Setpoints

Supply Air Pressure High Limit

4.0 IWC

___________

Setpoints

Supply Air Pressure Deadband

0.5 IWC

___________

Setpoints

Max Return Plenum Pressure

0.8 IWC

___________

Setpoints

Return Plenum Pressure Deadband

0.1 IWC

___________

Setpoints

Space Pressure - Setpoint

0.08 IWC

___________

Setpoints

Space Pressure - Deadband

.04 IWC

___________

Setpoints

Space Pressure Low Limit

-0.2 IWC

___________

Setpoints

Exhaust Enable Point

25%

___________

Setpoints

Exhaust Inhibit Point

DISABLE

___________

Setpoints

Low Ambient Comp. Lockout (Standard Units)

50 F

___________

Setpoints

Low Ambient Comp. Lockout (Low Ambient Units)

0 F

___________

Setpoints

Standby Freeze Avoidance

0%

___________

Setpoints

Recovery Frost Avoidance Setpoint

27 F

___________

Setpoints

Setpoint Source Selection For...

 

 

 

Supply Air Temp Cooling

Hi Default

___________

Setpoints

Supply Air Temp Heating

Hi Default

___________

Setpoints

Occupied Zone Cooling

Hi Default

___________

Setpoints

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General Status Display

Table 2. Factory Presets List (continued)(Note: Listed Items availability is dependent on unit configuration.

 

 

 

To adjust

Adjustable Function

Factory Preset

Changed To

press...

Occupied Zone Heating

Hi Default

___________

Setpoints

Unoccupied Zone Cooling

Hi Default

___________

Setpoints

Unoccupied Zone Heating

Hi Default

___________

Setpoints

Morning Warm-Up

Hi Default

___________

Setpoints

Economizer Dry Bulb Enable

Hi Default

___________

Setpoints

Outside Damper Minimum Position

Hi Default

___________

Setpoints

Occupied Dehumidification

Hi Default

___________

Setpoints

Unoccupied Dehumidification

Hi Default

___________

Setpoints

Supply Air Reheat

Hi Default

___________

Setpoints

Occupied Humidity

Hi Default

___________

Setpoints

Unoccupied Humidity

Hi Default

___________

Setpoints

Minimum Outside Air Flow Rate

Hi Default

___________

Setpoints

Supply Air Pressure

Hi Default

___________

Setpoints

Space Pressure

Hi Default

___________

Setpoints

(a) Field replacement of control modules requires proper human interface setup to insure unit performance

Password Protected Screens

Some of the operating displays on the Human Interface LCD screens and require a password to change.The following screens display the various programming sections that require a password in order to view or to modify the preset operating parameters.The password for each screen is a different series of + (Plus) or - (Minus) key strokes in a predefined sequence. Shown below are the password protected screens, and the passwords for accessing them.

The following screens display the various programming sections that require a specific password to be entered by a qualified operator in order to modify the operating parameters.The following screen will appear if the password is not entered within approximately 15 seconds.

Password Entry Time Limit Exceeded

Configuration is Password Protected

Please Enter Password: __________

1.Press the + or - keys in this sequence ( + - - - ) to access this restricted screen.

2.Press the Enter key to confirm the password and enter the menu.

Ventilation Override Mode _______

Enter Password to Lock Definition:

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General Status Display

1.Press the + or - keys in this sequence ( + - - + ) to lock each VOM Mode.

2.Press the Enter key to confirm the password and Lock the definitions.

Diagnostic Reset is Password Protected

Please Enter Password: ____________

1.Press the + or - keys in this sequence ( - + + ) to access this restricted screen.

2.Press the Enter key to confirm the diagnostic reset.

Diagnostic Log is Password Protected

Please Enter Password: __________

1.Press the + or - keys in this sequence ( - + + -) to access this restricted screen.

2.Press the Enter key to confirm clearing the diagnostic log.

Turning Parameters are Password Protected

Please Enter Password: __________

1. Contact Clarksville Service for Password.

Navigating the Human Interface Screens

In the following sections the user will be presented with a number of screens and submenus that follow the selection of a main menu key entry (Status, Setpoints, Diagnostics, Setup, Configuration, Service Mode and Custom).When a submenu is presented, it may be accessed by pressing the Enter key or, skipped entirely by pressing the Next key. Upon entering a menu, or submenu, the user will navigate through the desired selections by pressing the Next and Previous keys.The most probable keystroke would be to press Next to cycle forward through the screens as shown in these sections, but pressing the Previous key may be desirable to review previous screens or to quickly navigate to the end of a menu.

Once the user has navigated to a desired selection, the + (Plus) and - (Minus) keys will be pressed to cycle through the selection range of the menu item.The range of each item selected is dependent upon the item and is listed for each screen in the following sections. For instance, if the user has selected a Configuration item typical choices displayed with each + (Plus) or - (Minus) keystroke may be Installed or Not Installed. If a Setup menu were accessed a choice may be Enabled or Disabled.Temperature Setpoints will typically cycle through their range one degree at a time, and so on. Similar to pressing the Previous key above, pressing the - (Minus) key to decrement through the range may provide quick access to the desired value.

Once a change has been made to the desired menu item the user will press the Enter key to accept the change, or press the Cancel key to ignore the modification and return the displayed item to its original value.

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STATUS Menu

The status menu is used to view various operating conditions such as temperatures, pressures and humidity levels. It is also used to view unit component status such as fan, compressor, heater, and economizer operation, as well as setpoint status.

The screens shown in this section are for example only. Pressing the + (Plus) key while viewing any of the status display screens will add that screen to the Custom menu. While viewing the Custom menu, a screen can be removed by pressing the (Minus) key.

When a status screen is displayed for 30 minutes without a key being pressed, the LCD screen will revert to the general operating status display. If this happens, press the Status key again to return to the status menu.The following are examples of status screens that may be viewed by pressing the Status key.

Note:

1.Many of the screens displayed in this section are applicable only for the options that are installed in the unit and may not be visible on your unit.

2.The range for some selections depend upon a sensor connected to a control module. Normal ranges expected will be listed for each screen shown. If the sensor is operating outside its normal limits, or has failed, “+ERR” will appear if out of range high, and “-ERR” if it is out of range low.

Press the Status key to begin viewing the status screens.

TOP LEVEL STATUS SCREEN

VVDA OA Flow

350.0 CCFM Supply Fan ON

 

Occupied

Cool 4

Diagnostics

 

 

 

 

• Press Next/Previous keys to navigate.

 

 

GENERAL SYSTEM STATUS SUBMENU SCREENS

 

 

Used With: All Units

General System Status Submenu

 

Press ENTER to View Data in this Submenu

 

 

 

 

• Press Next key to skip this Submenu.

 

 

Active Unit Control Source: LOCAL

Active Cluster Member Role: STANDALONE

• Press Next/Previous keys to navigate.

Used With: BAS Interface Installed

Possible Values:

Source: LOCAL, BAS/NETWORK

Role: STANDALONE, SLAVE, MASTER

RTM

Supply

Fan Relay:

OFF

RTM

Supply

Airflow Proving:

FLOW

 

 

 

 

• Press Next/Previous keys to navigate.

Note: One of the three following screens will be shown based on supply air pressure options.

Used With: All Units

Possible Values:

Fan Relay: ON, OFF

Airflow Proving: FLOW, NO FLOW

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STATUS Menu

Supply Fan IGV/VFD Target:

30%

Master’s Algorithm Command to All Units

OR

Supply

Fan IGV/VFD Cmd Opening To 30 %

Active

Supply Air Pressure

2.0 IWC

 

 

 

“Opening To” and ”Closing To” indicate direction. “Limited To” when shown indicates an active override.

OR

Active Supply Air Pressure

2.0 IWC

 

 

• Press Next/Previous keys to navigate.

Used With: Clustered VVDA Units

Possible Values: 0 to 100%

Used With: VVDA Units

Possible Values:

Cmd: 0 to 100%

Press: 0.0 to 7.9 IWC

Used With: CVDA/CVZT Units

Possible Values: 0.0 to 7.9 IWC

Note: One of the three following screens will be shown based on power exhaust options.

Exhaust Fan OFF

OR

Exhaust Damper/VFD

Target:

70

%

Master’s Algorithm Command to All Units

 

 

 

 

 

 

OR

 

 

 

Exhaust Fan ON Space Pressure 0.00 IWC

Exhaust Damper/VFD

Opening To

32

%

 

 

 

 

“Opening To” and ”Closing To” indicates direction. “Limited To” when shown indicates an active override.

• Press Next/Previous keys to navigate.

Note: One of the four following screens will be shown based on heating type options.

Used With: Units w Power Exhaust w/o Statitrac, w/o Return Fan

Possible Values: ON, OFF

Used With: Clustered, w/Statitrac, w/o Return Fan Units

Possible Values: 0 to 100%

Used With: Units w/Statitrac, w/o Return Fan

Possible Values:

Fan: ON, OFF Pressure:

IPakI: -0.2 to 0.3 IWC IPakII: -0.67 to 0.67 IWC

Damper/VFD: 0 to 100%

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STATUS Menu

Electric Heat: ENABLED

Stage: 6 K11: ON

K12: ON

K1: ON

“ENABLED” indicates heat is available. “DISABLED” indicates heating is not allowed.

“LIMITED” indicates heating is available at reduced capacity.

OR

Gas Heat: ENABLED

 

 

Stage: 2 K11: ON

K12: ON

K1: ON

“ENABLED” indicates heat is available. “DISABLED” indicates heating is not allowed.

“LIMITED” indicates heating is available at reduced capacity.

OR

Hydronic Heat: ENABLED

Valve Position: Opening To: 100 %

“ENABLED” indicates heat is available. “DISABLED” indicates heating is not allowed.

“LIMITED” indicates heating is available at reduced capacity. “Opening To” and ”Closing To” indicates direction.

OR

Mod Gas Heat: ENABLED

Valve Position: Opening To: 100 %

“ENABLED” indicates heat is available. “DISABLED” indicates heating is not allowed.

“LIMITED” indicates heating is available at reduced capacity. “Opening To” and ”Closing To” indicates direction.

• Press Next/Previous keys to navigate.

Used With: Units w/Electric Heat

Possible Values:

Electric Heat:

ENABLED, DISABLED By Setup,

LIMITED By Demand Limit DISALBED By BAS/Network

Stage: 0,1,2,3,4,5,6 K*: ON, OFF

Used With: Units w/Staged Gas Heat

Possible Values: Gas Heat:

ENABLED, DISABLED By Setup,

LIMITED By Demand Limit

DISALBED By BAS/Network

Stage: 0,1,2

K*: ON, OFF

Used With: Units w/Hydronic Heat

Possible Values:

Hydronic Heat:

ENABLED, DISABLED By Setup,

LIMITED By Demand Limit

DISABLED By Low Air Temp DISALBED By BAS/Network

Position: 0 to 100%

Used With: Units w/Mod Gas Heat

Possible Values:

Mod Gas Heat:

ENABLED, DISABLED By Setup,

LIMITED By Demand Limit

DISABLED By Low Air Temp DISALBED By BAS/Network

Position: 0 to 100%

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STATUS Menu

Chilled Water: ENABLED

Valve Position:

Opening To

100 %

“ENABLED” indicates cooling is available. “DISABLED” indicates cooling is not allowed.

“LIMITED” indicates cooling is available at reduced capacity. “Opening To” and ”Closing To” indicates direction.

• Press Next/Previous keys to navigate.

Dehumidification Status:

DISABLED

by Comfort Control Override is Active

Table 3. Dehumidification Lockout Sources

Used With: Air Handler Units w/Chilled Water

Possible Values:

Chilled Water:

ENABLED, DISABLED By Setup,

LIMITED By Demand Limit

DISABLED By Low Air Temp

DISALBED By BAS/Network

Position: 0 to 100%

Used With: Units w/Dehumidification

Top Line Possible Values: ENABLED, DISABLED

Bottom line Possible Values:

When ENABLED is Shown: (blank line)

When LOCKED is Shown:

[See “Table 3. Dehumidification Lockout Sources” Below]

Value Displayed in Bottom Field

Disable Conditions

 

 

Disabled By Call for Cooling Demand Limit ........................

Compressors unavailable due to demand limit.

Disabled By Compressor Lockout Sources ..........................

Required compressors are not available.

Disabled By Occ Dehumid Function Disable .......................

Occupied Dehumid. control is disabled.

Disabled By Dehumid Override Zone Temp High/Low ..........

VVDA/CVDA critical zone temp is too high/low.

Disabled By OA Temperature Out Of Range .......................

Outdoor air temperature is out of range.

Disabled By Unocc Dehumid Function Disable.....................

Unoccupied Dehumid. control is disabled.

Disabled By Comfort Control Override is Active...................

Comfort cooling control has priority.

Disabled By Required Sensor Failure Condition ...................

Sensor(s) for dehumid. control have failed.

Disabled By Sat Reheat Cond Temp Sensor Fail ..................

Sensor for dehumid. control have failed.

Disabled By Reheat Head Pressure High Limit.....................

Reheat circuit is experiencing high pressures.

Disabled By Condenser Coil Purge is Active ........................

Active purge mode temporary override.

Disabled By Comp Press Differential..................................

Excessive refrig. pressures across compressors.

 

 

• Press Next/Previous keys to navigate.

 

Humidification

Status:

ENABLED

Humidification

is Active

 

 

 

 

• Press Next/Previous keys to navigate.

Used With: Units w/Humidification Top Right Field: ENABLED, DISABLED

Bottom Field:

The following shown when DISABLED: by Occ Humidification Function Disable by Unocc Humid Function Disable

The following shown when ENABLED: Humidification is Inactive Humidification is Active

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STATUS Menu

End of Submenu (NEXT) to Enter STATUS

• Press Next/Previous keys to navigate.

COMPRESSOR STATUS SUBMENU SCREENS

Compressor Status Submenu

Press ENTER to View Data in This Submenu

• Press the Next key to skip this Submenu.

Note: Combinations of the following screens will be shown based on unit cooling capacity option.

Compressor Relay K10

Locked

Disabled By Compressor Protection (MORE)

Note: There will be 2 screens shown for this configuration, one screen for K10 and one for K11.

• Press Next/Previous keys to navigate.

OR

Compressor Relay K11

Locked

Disabled By Compressor Protection (MORE)

Note: There will be 4 screens shown for this configuration, one for K11, one for K12*, one for K3, and one for K4*. See the following replacement screen for K12 when a variable speed compressor is installed on 40-70 ton units. K12 and K4 will show either Enabled or Activated by Compressor Protection when the compressor is ON.

Important:

*See the following replacement screen for K12 when a variable speed compressor is installed on 40-70 ton units.

*K12 and K4 will show either Enabled, or Activated by Compressor Protection, when the compressor is ON.

Press Next/Previous keys to navigate.

Used With: Units w/DX Cooling

Used With: IPakI 20-30Ton DX Cooling

Possible Values: Compressor Relay:

K10: 1st Compressor

K11: 2nd Compressor

Top Right Field:

ON, OFF, LOCKED

Bottom Field:

When ON or OFF is Shown: ENABLED When LOCKED is Shown:

[See “Table 4. Compressor Lockout Sources" on page 32”]

Used With: IPakI 40-130Ton DX Cooling

Possible Values: Compressor Relay:

K11: 1st Compressor

K12: 2nd Compressor

K3: 3rd Compressor

K4: 4th Compressor

Top Right Field:

ON, OFF, LOCKED

Bottom Field:

When ON or OFF is Shown: ENABLED When LOCKED is Shown:

[See “Table 4. Compressor Lockout Sources" on page 32”]

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