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AD158-200
User Manual
44 pgs4.48 Mb1

Toyota AD158-200 User Manual

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.AD158-200
are
210
concerned,
AD158-201.
.Thread take-up lever ass'y- '
' .Thread take-up
remarks'"column,
symbols
below;
the parts
AD158-202,
"lever.•"'
refertot^b"parts
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with..tl^is
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Specification
CONTENTS
page
2
1 . Machine Body
2.
Top Shaft,
3.
Presser
4.
Verticai Shaft,
5.
Feed
6.
Oii
Lubrication
7.
Thread
8.
Automatic
Needie
Bar,
Rock Shaft,
Trimmer
Reverse
Component
Parts 4
Bar, Take—up Lever 6
Knee
Lifter 8
Lower
Shaft
Feed
Lifting Shaft 14
Feed
12
18
20
22
9.
Wiper
10.
Accessories
Sub
11.
Automatic
(Eiectro
12.
Automatic
(Pneumatic
Giass
Speciai
Presser
Magnetic
Presser
Air
Type)
Parts 28
Foot
Lifter
Type)
Foot
Lifter
24
26
30
32
13. Hatachi Mighty Stop Motor 34
14.
Matsushita
AC
Servo
Motor
36
15.
Numericai
indexofParts
38
0.
tt
^
m #
Specification
1
ffl
0.
tt
#
Mar.
Specification
1991
ref.no.
ANOOID AN002E AN003A
AN004F
un
PARTS
2111429-111-D 2110902-410-E 0201166-130-A
2111409-141-F
NO.
w
3 7 h > X > K
i]
fr
Instruction Bobbin
Thread
Parts
catalogue
winder
stand
PARTS
booklet
NAME
QTY
No.
^ M ^ REVISION
INTERCHANGE.
§ SERIAL NO.
1.
*
101—A
SC034
Machine
SC021
Body
SC
QO
Component
SC021
\
19'®—SC021
Parts
SC021
SC021
SC021
151~—(J
SC771
SC827
SCOOl
162
SC446
P
SC926
—
SO029
^
119
155 156
130
®—SN013
158
•159
^ri60
(139)
r
SC735
SR124
Mar.
1991
1 .
ref.no.
ANIOIA AN102A AN103C
AN104E
AN105A AN106A AN107C
AN108B AN109A ANllOA ANlllC
AN112B
AN113B
AN114
AN115A
AN116
AN117D
AN118
AN119 AN120B AN121E AN122 AN123A
AN126C
AN127B
AN128C
AN130 AN131B AN132
AN155H
AN156A
AN
157
AN
158 AN159A AN160 AN161
AN162 AN163A AN164A SCOOIB
SC021 SC034 SC380 SC446
SC735
SC771B
SC827
SC926A
SN013
SR124
SO029
pq
PARTS
2120201-234-A 2110201-254-A 2111101-241-C 2111102-301-E 2111602-311-A 2111602-319-A 2110901-210-C 2110901-211-B 2110901-305-A
2110901-215-A
2111101-231-C 2111101-232-B 2111403-120-B 1110301-522 2111403-121-A 2111703-112 2110602-313-D 2111122-356 2111602-350 2111112-356-B 2110202-354-E
2111102-358 2210101-151-A 0252012-191-C
0252022-192-B
0252012-193-C
0252047-114 2121602-315-B
2111102-398 2110202-351-H
2110202-390-A
2110102-352
2110902-353
2110902-355-A
2110202-366 2111602-359
2114001-152
2114011-153-A 2114004-328-A
9013400-027-B
9820410-467 9870408-479 9501508-276
9016600-001
9540816-279
9013400-021-B
9013600-003 9026900-030-A
9420201-119 9080100-024
9060100-029
NO.
W
i-y
V
T-i^y
7-uy
mm.
m^mm)
rt
m-Tim
W(A)
h'y
mm^My
•r > y 3 >
P-T-XT'O
miB)
mic)
:jtL¥'h7^v(M4,P=0.7)
:l-^/hT^->'(M4.P=0.7)
Jh^
5lLllII/h7->'(M4.P=0.7) :^L¥/h?->'(3/32)
:P^/Jn^.>(3/32)
A.iIII/h?>->'(11/64)
•fy
h
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O
pp
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tr>{±)
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(M8.P=1.25)
h
> y
y h
Machine
PARTS
Body
NAME
Component
Rubber plug Rubber plug Thread
take—up Supplementary tension Thread
guide pin
Nut
Top
cover
Top
cover
cover
ass'y
ass'y
Oil gauge window
Packing for top cover
Face
plate
Packing
Slide
Slide plate
Slide
plate
plate
for face
ass'y
spring
Needle plate
Thread
guide
right
Thread tension release pin(L)
Thread
Thread Thread
tension
tension
take—up
unit
release
spring
pin
Screw (9/64)
Bed leg (A)
Bobbin
presser
Lever
Lever
holder
Plug
for bed hole
Thread
guide
Guide
pipe
Tension regulating body
Tension
Tension
Disc Tension Tension Tension
regulating
disc
presser
spring spring regulating
stud
ratchet
nut
Bed leg(B)
Bed leg(C)
Spring
for
bobbin
presser
Screw
(M4.P=0.7)
Screw
(M4.P=0.7) Screw (11/64) Screw(15/64) Screw(M4,P=0,7)
Screw (3/32)
Screw (3/32) Screw (11/64)
Bolt
(M8.P=
Nut
1.25)
Snap ring(C)
0
ring
QTY
4
7
1 1 1 1 1
1
1
1 1 1 1 1 1 1
1
1
1
1
1
1 1 1
1 1 1
1 1
1
1
1
1 1 1 1 1 1 1
1 1 1
4
2
2 1
1
1 1
Parts
#
*
*
•
*
AD158-200,
AN139
No.
0252037-114
^
3 — K•/ y -> X
'#
REVISION
Plug
for
£1^14
bed
hole
INTERCHANGE.
ADl 58-201
1
m # SERIAL NO.
2.
±01
SC776
•
tt#
•
^fc:
>
Top
Take—up
SO
113
Shaft,
Needle
Lever
—
SC536
Bar,
217
SO021
SC085
SW006
218
219
SC716\
SC018
202-
203-
SC394
SC394
SC384
211
SC3854I
221
222
SC384
SC384
SC384 ^
SC384
SC018
t
SC735
2.
±||!l
Top
Shaft,
Take—up
Needle
Lever
Mar.
Bar,
1991
REF.NO.
AN201D
AN202F
AN203C
AN204F AN205B
AN206A
AN207 AN208 AN209B AN210A AN211B AN212
AN213A
AN214A AN215 AN216B AN217 AN218A AN219
AN220J
AN221
AN222A AN223F
AN224B AN225A
AN226A
AN227A
AN228
AN229
SC018B
SC085
SC304 SC384
SC385
SC387 SC394 SC536 SC716 SC735 SC776 SW006A SO021 S0113
DP
PARTS
NO.
2110202-115-D 2110202-113-F 2111402-111-C
2110202-114-F 2110202-122-B
2110602-116-A 2121002-116 2110402-193 2111106-391-B
211702-021-A
2210102-215-B
2111102-225 2121602-130-A 2121602-131-A
2110914-220
2110904-123-B
2110904-124
2110904-125-A
2110904-129
2111114-111-J
2110904-127 2110604-118-A
2110904-113-F 2110604-140-B
2110204-012-A
2110204-101-A 2110904-260-A
2111404-150
2111404-151
9015600-030-B
9820406-467 9015600-004
9501602-276
9501603-256
9501604-256 9625606-776 9531507-276 9541604-256 9540816-279
9013400-026
9030100-006-A
9060100-021 9060200-013
#
pp ^
)V7
9
im
imn
it
#11
It^^
9 y > 9 y —
-^i£>9y
7x;u
9 y > 9
h
(^)
>9
±14
rfy
V
->-v-
IM-fy^ ±|4.;{9;i'4'
±^ijy
—
{^)
^rm)
^nm.)
it
9 (15/64)
->'(1^44.?=0.7) Screw
Jh^
t-->'(5/16)
(1/4)
t«v(l/4)
±9
t-V
(1/4)
Jh^
t-v(M6.P=1.0)
V (15/64) Screw (15/64)
V
(1/4)
y
(1/8)
±9
t-v(9/32)
0'}>9'
^ ;i/ V —
;u
PARTS
NAME
Plastic plud Needle
bar
Needle
Needle
Needle
Thread Needle
Needle
Retainer
Thread
Needle
bushing
bar
bar
bushing
bar
side
guide
bar
thread
#11
plate
take up lever
bar
crank
upper
lower
block
guide
for oil wick
ass'y
washer
Oil cut for thread take—up
Take—up
Take—up
Top Oil
Oil adjusting valve
Felt
Oil
Top
Washer
Top
Top Top
Gear Gear
Top
Hand wheel
Hand
lever
lever
shaft
adjusting
adjusting
shaft
shaft
shaft shaft
collar ass'y
ass'y ass'y
shaft
wheel
front
plug
rear
rear
ass'y
crank
crank
bushing
valve
rubber
bushing
bushing
ass'y
spring
ass'y
ass'y
Screw (15/64)
(M4.P=0.7)
Screw
(5/16)
Screw (1/4) Screw (1/4) Screw (1/4) Screw
(M6,P=1.0)
Screw
(1/4)
Screw
(1/8)
Screw (9/32)
Washer
0
ring
Oil
seal
ass'y
mm
QTY
1 1 1 1
1
1
1 1 1
1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
1 1
1
1
1
1
1
1 1 1 1 1 1
m #
*
*
*
*
*
*
No.
^ W
REVISION
INTERCHANGE.
# SERIAL NO.
3 — 1
}f
I • .
301
co:i
303
SC318
|ll±y
qio
dI3
321
I
SR202
Presser
Release,
322—iSk>
SN047
Bar,
Knee
Tension
Lifter
SR202
SC260
SR202
SC394
306
_L
SC006 308
SC663 354
\ \
SC018
vT
^338
-
302
•304
•305
309
310
SOllO
318 ^
SC390
SW105
'-SC260
<^(5^^420
IMS
)
316Q^^g^902j^
315
317
SR203
SR202
SN040 320
SN055
\
iTf
SC703
SC732
soon
SC367-
SN041-
_ _
Mi?
^SC93_2_
^SC367^
_s_N04i
SR216
336—
SC914
331
•330
SC914
t
Mar.
1991
3 — 1
ref.no. AN301B AN302C AN303 AN304A
AN305 AN306C AN307A AN308A AN309A
AN310
AN311C
AN312D AN313A
AN314A AN315C AN316B
AN317A AN318 AN319B
AN320A
AN321D
AN322 AN323
AN324 AN325
AN326 AN327R
AN328J
AN329E
AN330E AN331C
AN332 AN333A
AN334
AN335C
AN336E AN337
AN338
AN354
SC006 SC018B
SC022
SC237A SC260B SC367 SC318 SC390
SC394 SC663 SC703
SC732
SC902
}f
HP
PARTS
NO.
2110203-271-B
2110203-272-C
2110903-213
2110203-211-A
2111103-223 2111103-230-C
2111103-231-A
2111702-316-A 2120403-215-A 2111703-220
2111103-351-C
2111103-355-D 2111103-256-A
2111103-412-A 2111103-411-C 2111103-251-B
2111103-414-A 2111101-254
0252032-178-B 0252042-182-A 2111103-253-D 2111103-255
2111103-269 2111103-252
2111103-258
2111407-542
2111101-300-R
2111101-311-J
2110601-312-E
2110203-340-E 2110203-341-C 2111103-344 2111103-363-A
2111103-364
2110213-303-C
2110203-342-E 2111103-366 2111113-274
2114002-184 9013200-006 9015600-030-B
9013200-021
9015500-081-A
9018500-030-B
9501208-256
9015600-018
9625404-776
9625606-776 9540926-241 9541219-119 9016400-023
9580902-118
X •
n
pn
y K
9 > 9
ui±r'J
>9
Ul-hyi>9U
ui±r'J
*r —
mXYu
-9)\/x.
> 9 9
y K
.y K
>9'm
v^y
9'
m±9')
>9
rnxmyw
9---T)\/9
•; 7
-f
^ ^ > (Hi)
'i;u/ >
ir
'f
y ^ y 9
w^±.9m
mm m.m
7 ^
yif~if-
K
:I-^/h^v(9/64) it9
v(M6.P=1.0)
(11/64)
|g?^i;(3/16) IS?-^v(3/16)
It
9 ?^->'(3/16)
->'(11/64)
Jh^
T.->(M4.P=1.7)
]t9
^^>(M6.P=1.0)
^¥/h7->(9/64)
>
(3/16)
:tL¥/h7->(M8.P=1.25)
b
(9/64)
Presser
Release,
Ar
<1
Pressure
Pressure
Presser
Presser
Oil
cut
Presser Presser
Thread
Presser
Presser
Presser Presser
Knee
Retainer
Tension release plate
Knee
Tension release
Rubber
Tension
Cable
Knee
Knee
Packing
Knee
Knee Cable
Oil pan
Oil pan Oil pan Knee
Knee
Knee
Knee
Knee
Knee
Knee
Knee
Nut
Finger
Screw
Screw(M6,
Screw (11/64)
Pivot
Pivot screw (3/16)
spring
bar
for
bar bar
guide
bar
foot
bar
bar
lifter
lifter
plug
release
end
lifter
lifter
lifter
lifter
clip
ass'y
gasket
lifter
lifter
lifter
lifter
lifter
lifter
lifter
lifter
guard
(9/64)
screw
PARTS
regulating
regulating
presser
guide guide
front
bushing
ass'y
lifter lifter
plate
plate
shaft
spring
cable
rod
link
shaft
link
connecting
bracket
bracket
controller
shaft
shaft
pad
arm
plunger
P=1.0)
(3/16)
screw
bar
bar
bracket bracket
lever
lever
ass'y
spring
NAME
ass'y
crank
push
rod
Bar,
Knee
Tension
Lifter
QTY
1
1 1 1 1 1 1 1 1
1 1 1
1 1
1 1 1 1 1 1 1 1
1 1
1 1
1
1 1
1
1 1
1
1 1 1 1
1 1
1
1 1 1 1
it
#
*
*
Screw (3/16)
Screw
(11/64)
Screw(M4,P=0.7)
Screw
(M6.P=
Screw
(9/64)
Screw
(3/16)
Screw(M8, P=
Screw
(9/64)
1.0)
1.25)
1 1
1
1 1
1
1
No.
IS iS 1^ ^ REVISION
INTERCHANGE.
^ SERIAL NO.
3-2
SC022
SC006 308
SC018
SC318
312 313
SOllO
31jSC390
SW105
SC902
SN040 320
SN055
\
321
SR202
315
322—f
-SC260
317
SR203
SR202
SW214
SN015
323
SR202
SC260
SR202
SC394
SC237
SC703
SC663
354
SC367
SN041
^SC367
SN041
SC732
soon
SR2l6*^--^
-^v
336-
SC914
331
'Pi
—330
«^SC914
Mar.
1991
3 — 2
ref.no.
SC914
SC932A SW105 SW214 SN015
SN040
SN041 SN055 SR202 SR203 SR216 SOllO soon
Dn
PARTS
9592002-
9024000-
9030100-
9120300-
9430121-
9172500-
9410125­9027200­9080200­9080200­9080200­9060200­9060100-
JfX
w
NO.
159
002-A
105 419 107
104 107
012 002
003 016 010 011
. .
h (5/16)
h (15/64)
i-y
V
i-y
h
i-y
h
i-y
V
ir
^ }V-y — }\/
O'J
ii±y
Bolt(5/16)
Bolt(15/64)
Washer Washer Nut Nut
Nut Nut
Snap ring(E) Snap ring(E)
Snap ring(E)
Oil
seal
0
ring
PARTS
Presser Release,
NAME
Bar,
Knee
Tension
Lifter
QTY
No.
^ M S REVISION
11
INTERCHANGE.
# SERIAL NO.
4.
^m-Tmrnm
Vertical
Shaft,
SC394
401
Lower
a
Shaft
—
402
SW214
<S)
SC522—J
SC143
SC131
433
414 412 ^
413
432
SC565
|^'''SC327&--,
ISC308
SC144
SC394
SC327
•403
12
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