Toshiba e-STUDIO 182, E-studio 212, E-studio 242 Service manual

4 (1)

SERVICE MANUAL

MULTIFUNCTIONAL DIGITAL SYSTEMS

e-STUDIO182/212/242

Model: DP1830/DP2120/DP2420

Publish Date: December 2009

File No. SME09001500

R091021I2800-TTEC

Ver00_2009-12

Trademarks

The official name of Windows 95 is Microsoft Windows 95 Operating System.

The official name of Windows 98 is Microsoft Windows 98 Operating System.

The official name of Windows Me is Microsoft Windows Millennium Edition Operating System.

The official name of Windows 2000 is Microsoft Windows 2000 Operating System.

The official name of Windows XP is Microsoft Windows XP Operating System.

Microsoft, Windows, Windows NT, Windows Vista and the brand names and product names of other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the U.S. and/or other countries.

Apple, AppleTalk, Macintosh, and Mac are trademarks of Apple Computer, Inc. in the U.S. and other countries.

PostScript is a trademark of Adobe Systems Incorporated.

NOVELL, NetWare, and NDS are trademarks or registered trademarks of Novell, Inc.

Mylar is a registered trademark of DuPont Teijin Films U.S. Limited Partnership.

Molykote is a registered trademark of Dow Corning Corporation.

FLOIL is a registrated treadmark of Kanto Kasei Ltd. CORPORATION.

TopAccess is a trademark of Toshiba Tec Corporation.

iCLASS is a trademark of HID Corporation.

MIFARE is a trademark of Royal Philips Electronics.

Other company names and product names in this manual are the trademarks of their respective companies.

© 2009 TOSHIBA TEC CORPORATION All rights reserved

Under the copyright laws, this manual cannot be reproduced in any form without prior written permission of TOSHIBA TEC CORPORATION. No patent liability is assumed, however, with respect to the use of the information contained herein.

GENERAL PRECAUTIONS REGARDING THE SERVICE FOR e-STUDIO182/212/242

The installation and service should be done by a qualified service technician.

1)Transportation/Installation

-When transporting/installing the equipment, remove the drawer, employ two persons and be sure to hold the positions as shown in the figure.

The equipment is quite heavy and weighs approximately 33 kg (72.75 lb), therefore pay full attention when handling it.

-Be sure not to hold the movable parts or units (e.g. the control panel, ADU or RADF) when transporting the equipment.

-Be sure to use a dedicated outlet with AC 110 V / 13.2 A, 115 V or 127 V / 12 A, 220-240 V or 240 V / 8 A for its power source.

-The equipment must be grounded for safety.

-Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct sunlight.

-Provide proper ventilation since the equipment emits a slight amount of ozone.

-To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm (32”) on the left, 80 cm (32”) on the right and 10 cm (4”) on the rear.

-The equipment shall be installed near the socket outlet and shall be easily accessible.

-Be sure to fix and plug in the power cable securely after the installation so that no one trips over it.

-When the equipment is used after the option is removed, be sure to install the parts or the covers which have been taken off so that the inside of the equipment is not exposed.

2)General Precautions at Service

-Be sure to turn the power OFF and unplug the power cable during service (except for the service should be done with the power turned ON).

-Unplug the power cable and clean the area around the prongs of the plug and socket outlet once a year or more. A fire may occur when dust lies on this area.

-When the parts are disassembled, reassembly is the reverse of disassembly unless otherwise noted in this manual or other related documents. Be careful not to install small parts such as screws, washers, pins, E-rings, star washers in the wrong places.

-Basically, the equipment should not be operated with any parts removed or disassembled.

-The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband since the ICs on it may be damaged due to static electricity.

Caution: Before using the wristband, unplug the power cable of the equipment and make sure that there are no charged objects which are not insulated in the vicinity.

-Avoid expose to laser beam during service. This equipment uses a laser diode. Be sure not to expose your eyes to the laser beam. Do not insert reflecting parts or tools such as a screwdriver on the laser beam path. Remove all reflecting metals such as watches, rings, etc. before starting service.

-Be sure not to touch high-temperature sections such as the exposure lamp, fuser unit, damp heater and areas around them.

-Be sure not to touch high-voltage sections such as the chargers, developer, high-voltage transformer and power supply unit. Especially, the board of these components should not be touched since the electric charge may remain in the capacitors, etc. on them even after the power is turned OFF.

-Make sure that the equipment will not operate before touching potentially dangerous places (e.g. rotating/operating sections such as gears, belts pulleys, fans and laser beam exit of the laser optical unit).

-Be careful when removing the covers since there might be the parts with very sharp edges underneath.

-When servicing the equipment with the power turned ON, be sure not to touch live sections and rotating/operating sections. Avoid exposing your eyes to laser beam.

-Use designated jigs and tools.

-Use recommended measuring instruments or equivalents.

-Return the equipment to the original state and check the operation when the service is finished.

3)Important Service Parts for Safety

-The breaker, door switch, fuse, thermostat, thermofuse, thermistor, batteries, IC-RAMs including lithium batteries, etc. are particularly important for safety. Be sure to handle/install them properly. If these parts are short-circuited and their functions become ineffective, they may result in fatal accidents such as burnout. Do not allow a short-circuit and/or do not use the parts not recommended by Toshiba TEC Corporation.

Toshiba e-STUDIO 182, E-studio 212, E-studio 242 Service manual

4)Cautionary Labels

-During servicing, be sure to check the rating plate and cautionary labels such as “Unplug the power cable during service”, “CAUTION. HOT”, “CAUTION. HIGH VOLTAGE”, “CAUTION. LASER BEAM”, etc. to see if there is any dirt on their surface and if they are properly stuck to the equipment.

Certification label (For UC)

Explanatory label

Identification label

For UC

For EU

For others

Warning for high-temperature areas (ventilation holes)

Warning for high-temperature areas (fuser unit)

5)Disposal of the Equipment, Supplies, Packing Materials, Used Batteries and IC-RAMs

-Regarding the recovery and disposal of the equipment, supplies, packing materials, used batteries and IC-RAMs including lithium batteries, follow the relevant local regulations or rules.

Caution:

Dispose of used batteries and IC-RAMs including lithium batteries according to this manual.

Attention:

Se débarrasser de batteries et IC-RAMs usés y compris les batteries en lithium selon ce manuel.

Vorsicht:

Entsorgung der gebrauchten Batterien und IC-RAMs (inclusive der Lithium-Batterie) nach diesem Handbuch.

ALLEGEMEINE SICHERHEITSMASSNAHMEN IN BEZUG AUF DIE WARTUNG FÜR e-STUDIO182/212/242

Die Installation und die Wartung sind von einem qualifizierten ServiceTechniker durchzuführen.

1)Transport/Installation

-Zum Transportieren/Installieren des Gerätes werden 2 Personen benötigt. Die Kassette zuerst herausnehmen und nur an den in der Abbildung gezeigten Stellen tragen.

Das Gerät ist sehr schwer und wiegt etwa 33 kg; deshalb muss bei der Handhabung des Geräts besonders aufgepasst werden.

-Beim Transportieren des Geräts nicht an den beweglichen Teilen oder Einheiten halten.

-Eine spezielle Steckdose mit Stromversorgung von AC 110 V / 13.2 A, 115 V oder 127 V / 12 A, 220-240 V / 8 A als Stromquelle verwenden.

-Das Gerät ist aus Sicherheitsgründen zu erden.

-Einen geeigneten Standort für die Installation wählen. Standorte mit zuviel Hitze, hoher Luftfeuchtigkeit, Staub, Vibrieren und direkter Sonneneinstrahlung sind zu vermeiden.

-Für ausreichende Belüftung sorgen, da das Gerät etwas Ozon abgibt.

-Um einen optimalen Kopierbetrieb zu gewährleisten, muss ein Abstand von mindestens 80 cm links, 80 cm rechts und 10 cm dahinter eingehalten werden.

-Das Gerät ist in der Nähe der Steckdose zu installieren; diese muss leicht zu erreichen sein.

-Nach der Installation muss das Netzkabel richtig hineingesteckt und befestigt werden, damit niemand darüber stolpern kann.

2)Allgemeine Sicherheitsmassnahmen in bezug auf die Wartung

-Während der Wartung das Gerät ausschalten und das Netzkabel herausziehen (ausser Wartung, die bei einem eingeschalteten Gerät, durchgeführt werden muss).

-Das Netzkabel herausziehen und den Bereich um die Steckerpole und die Steckdose die Umgebung in der Nähe von den Steckerzacken und der Steckdose wenigstens einmal im Jahr reinigen. Wenn Staub sich in dieser Gegend ansammelt, kann dies ein Feuer verursachen.

-Wenn die Teile auseinandergenommen werden, wenn nicht anders in diesem Handbuch usw erklärt, ist das Zusammenbauen in umgekehrter Reihenfolge durchzuführen. Aufpassen, dass kleine Teile wie Schrauben, Dichtungsringe, Bolzen, E-Ringe, Stern-Dichtungsringe, Kabelbäume nicht an den verkehrten Stellen eingebaut werden.

-Grundsätzlich darf das Gerät mit enfernten oder auseinandergenommenen Teilen nicht in Betrieb genommen werden.

-Das PC-Board muss in einer Anti-elektrostatischen Hülle gelagert werden. Nur Mit einer Manschette bei Betätigung eines Armbandes anfassen, sonst könnte es sein, dass die integrierten Schaltkreise durch statische Elektrizität beschädigt werden.

Vorsicht: Vor Benutzung der Manschette der Betätigung des Armbandes, das Netzkabel des Gerätes herausziehen und prüfen, dass es in der Nähe keine geladenen Gegenstände, die nicht isoliert sind, gibt.

-Setzen Sie sich während der Wartungsarbeiten nicht dem Laserstrahl aus. Dieses Gerät ist mit einer Laserdiode ausgestattet. Es ist unbedingt zu vermeiden, direkt in den Laserstrahl zu blicken. Keine reflektierenden Teile oder Werkzeuge, wie z. B. Schraubendreher, in den Pfad des Laserstrahls halten. Vor den Wartungsarbeiten sämtliche reflektierenden Metallgegenstände, wie Uhren, Ringe usw., entfernen.

-Auf keinen Fall Hochtemperaturbereiche, wie die Belichtungslampe, die Fixiereinheit, die Heizquelle und die umliegenden Bereiche, berühren.

-Auf keinen Fall Hochspannungsbereiche, wie die Ladeeinheiten, die Entwicklereinheit, den Hochspannungstransformator, und das Netzgerät, berühren. Insbesondere sollten die Platinen dieser Komponenten nicht berührt werden, da die Kondensatoren usw. auch nach dem Ausschalten des Geräts noch elektrisch geladen sein können.

-Vor dem Berühren potenziell gefährlicher Bereiche (z. B. drehbare oder betriebsrelevante Bereiche, wie Zahnräder, Riemen, Riemenscheiben, Lüfter und die Laseraustrittsöffnung der optischen Lasereinheit) sicherstellen, dass das Gerät sich nicht bedienen lässt.

-Beim Entfernen von Abdeckungen vorsichtig vorgehen, da sich darunter scharfkantige Komponenten befinden können.

-Bei Wartungsarbeiten am eingeschalteten Gerät dürfen keine unter Strom stehenden, drehbaren oder betriebsrelevanten Bereiche berührt werden. Nicht direkt in den Laserstrahl blicken.

-Ausschließlich vorgesehene Werkzeuge und Hilfsmittel verwenden.

-Empfohlene oder gleichwertige Messgeräte verwenden.

-Nach Abschluss der Wartungsarbeiten das Gerät in den ursprünglichen Zustand zurück versetzen und den einwandfreien Betrieb überprüfen.

3)Sicherheitsrelevante Wartungsteile

-Der Leistungsschutzschalter, der Türschalter, die Sicherung, der Thermostat, die Thermosicherung, der Thermistor, die IC-RAMs einschließlich der Lithiumakkus usw. sind besonders sicherheitsrelevant. Sie müssen unbedingt korrekt gehandhabt und installiert werden. Wenn diese Teile kurzgeschlossen und funktionsunfähig werden, kann dies zu schwerwiegenden Schäden, wie einem Abbrand, führen. Kurzschlüsse sind zu vermeiden, und es sind ausschließlich Teile zu verwenden, die von der Toshiba TEC Corporation empfohlen sind.

4)Warnetiketten

-Im Rahmen der Wartung unbedingt das Leistungsschild und die Etiketten mit Warnhinweisen überprüfen [z. B. „Unplug the power cable during service“ („Netzkabel vor Beginn der Wartungsarbeiten abziehen“), „CAUTION. HOT“ („VORSICHT, HEISS“), „CAUTION. HIGH VOLTAGE“ („VORSICHT, HOCHSPANNUNG“), „CAUTION. LASER BEAM“ („VORSICHT, LASER“) usw.], um sicherzustellen, dass sie nicht verschmutzt sind und korrekt am Gerät angebracht sind.

Certification label (For UC)

Explanatory label

Identification label

For UC

For EU

For others

Warning for high-temperature areas (ventilation holes)

Warning for high-temperature areas (fuser unit)

5)Entsorgung des Geräts, der Verbrauchsund Verpackungsmaterialien, alter Akkus und IC-RAMs

-In Bezug auf die Entsorgung und Wiederverwertung des Geräts, der Verbrauchsund Verpackungsmaterialien, alter Akkus und IC-RAMs, einschließlich Lithiumakkus, sind die einschlägigen nationalen oder regionalen Vorschriften zu befolgen.

Caution:

Dispose of used batteries and IC-RAMs including lithium batteries according to this manual.

Attention:

Se débarrasser de batteries et IC-RAMs usés y compris les batteries en lithium selon ce manuel.

Vorsicht:

Entsorgung der gebrauchten Batterien und IC-RAMs (inclusive der Lithium-Batterie) nach diesem Handbuch.

Laseremissionseinheit

Diese Einheit besteht aus der Laserdiode, dem Fokussierungsobjektiv, der Blende und dem Zylinderobjektiv.

-Laserdiode

Diese Laserdiode zeichnet sich durch eine geringe Regeldifferenz, eine kleine Laservariation und einen niedrigen Schwellenstrom aus.

Die Blende der Laseremissionseinheit ist unter dem Fokussierobjektiv angeordnet, um die Form der Laserstrahlen in der primären und sekundären Scanrichtung festzulegen.

Die Laserdiode gibt Laserstrahlen als Reaktion auf die Signale der Laseremissionssteuerung (ein/ aus) von der Lasertreiber-PC-Platine (LDR) aus. Die durch das Fokussierobjektiv geführten Laserstrahlen werden auf die Trommeloberfläche fokussiert.

-Vorsichtsmaßnahmen im Zusammenhang mit Lasern

Dieses Gerät enthält eine Laserdiode, die einen unsichtbaren Laserstrahl emittiert.

Da man diesen Laserstrahl nicht sehen kann, ist bei der Handhabung der Komponenten der optischen Lasereinheit, bei der Durchführung von Arbeiten und bei der Justierung des Laserstrahls äußerste Vorsicht geboten. Arbeiten dürfen niemals anhand anderer als den vorgeschriebenen Anleitungen durchgeführt werden; andernfalls kann es zu einer Schädigung Exposition durch Laserstrahlung kommen.

Die Lasereinheit ist vollständig mit einer Schutzabdeckung versiegelt. Solange ausschließlich die Arbeitsschritte der vorgeschriebenen Anleitungen durchgeführt werden, tritt der Laserstrahl nicht aus, und es besteht keine Gefahr, der Laserstrahlung ausgesetzt zu werden.

Das folgende Laser-Warnetikett ist an der Abdeckung vorne rechts angebracht.

Warnhinweise:

-Setzen Sie sich während der Wartungsarbeiten nicht dem Laserstrahl aus.

Dieses Gerät ist mit einer Laserdiode ausgestattet. Es ist unbedingt zu vermeiden, direkt in den Laserstrahl zu blicken. Keine reflektierenden Teile oder Werkzeuge, wie z. B. Schraubendreher, in den Pfad des Laserstrahls halten. Vor den Wartungsarbeiten sämtliche reflektierenden Metallgegenstände, wie Uhren, Ringe usw., entfernen.

-Bei Wartungsarbeiten am eingeschalteten Gerät dürfen keine unter Strom stehenden, drehbaren oder betriebsrelevanten Bereiche berührt werden. Nicht direkt in den Laserstrahl blicken.

-Im Rahmen der Wartung unbedingt das Leistungsschild und die Etiketten mit Warnhinweisen überprüfen [z. B. „Unplug the power cable during service“ („Netzkabel vor Beginn der Wartungsarbeiten abziehen“), „CAUTION. HOT“ („VORSICHT, HEISS“), „CAUTION. HIGH VOLTAGE“ („VORSICHT, HOCHSPANNUNG“), „CAUTION. LASER BEAM“ („VORSICHT, LASER“) usw.], um sicherzustellen, dass sie nicht verschmutzt sind und korrekt am Gerät angebracht sind.

CONTENTS

1. SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES ...................................

1-1

1.1

Specifications ....................................................................................................................

1-1

1.2

Accessories.......................................................................................................................

1-5

1.3

Options..............................................................................................................................

1-6

1.4

Supplies ............................................................................................................................

1-7

1.5

System List........................................................................................................................

1-8

2. OUTLINE OF THE MACHINE .......................................................................................

2-1

2.1

Sectional View...................................................................................................................

2-1

2.2

Electric Parts Layout .........................................................................................................

2-4

2.3

Symbols and Functions of Various Components ............................................................

2-11

2.4

General Description ........................................................................................................

2-15

 

2.4.1

System block diagram .....................................................................................

2-15

 

2.4.2

Construction of boards.....................................................................................

2-16

2.5

Disassembly and Replacement of Covers ......................................................................

2-18

 

2.5.1

Front cover.......................................................................................................

2-18

 

2.5.2

Inner tray..........................................................................................................

2-18

 

2.5.3

Left cover .........................................................................................................

2-18

 

2.5.4

Tray rear cover ................................................................................................

2-19

 

2.5.5

Front right cover...............................................................................................

2-19

 

2.5.6

Front upper cover ............................................................................................

2-19

 

2.5.7

ADU cover .......................................................................................................

2-20

 

2.5.8

Right front cover ..............................................................................................

2-20

 

2.5.9

Right rear cover ...............................................................................................

2-21

 

2.5.10

Rear cover .......................................................................................................

2-21

2.6

Disassembly and Replacement of PC boards.................................................................

2-22

 

2.6.1

MAIN board (MAIN) .........................................................................................

2-22

 

2.6.2

SRAM board (SRAM) ......................................................................................

2-23

 

2.6.3

Fuse PC board (FUS) ......................................................................................

2-23

 

2.6.4

Paper feed controller PC board (PFC).............................................................

2-24

 

2.6.5

Switching regulator unit (PS) ...........................................................................

2-25

 

2.6.6

Switching regulator cooling fan (M6) ...............................................................

2-27

2.7

Removal and Installation of Options ...............................................................................

2-28

 

2.7.1

MR-2020 (Automatic Document Feeder (ADF))/

 

 

 

MR-3023 (Reversing Automatic Document Feeder (RADF)) ..........................

2-28

 

2.7.2

MY-1027 (Paper Feed Unit (PFU)) ..................................................................

2-30

 

2.7.3

KD-1022 (Paper Feed Pedestal (PFP)) ...........................................................

2-35

3. COPY PROCESS ..........................................................................................................

3-1

3.1

General Description of Copying Process ..........................................................................

3-1

3.2

Details of Copying Process ...............................................................................................

3-2

3.3

Comparison with e-STUDIO230/280...............................................................................

3-13

4. GENERAL OPERATION...............................................................................................

4-1

4.1

Overview of Operation ......................................................................................................

4-1

4.2

Description of Operation ...................................................................................................

4-2

 

4.2.1

Warming-up .......................................................................................................

4-2

 

4.2.2

Ready state (ready for copying).........................................................................

4-2

 

4.2.3

Drawer feed copying..........................................................................................

4-3

 

4.2.4

Bypass feed copying..........................................................................................

4-4

 

4.2.5

Interruption copying ...........................................................................................

4-4

4.3

Detection of Abnormality ...................................................................................................

4-5

 

4.3.1

Types of abnormality .........................................................................................

4-5

 

4.3.2

Description of abnormality .................................................................................

4-6

5. CONTROL PANEL........................................................................................................

5-1

5.1 General Description .........................................................................................................

5-1

© 2009 TOSHIBA TEC CORPORATION All rights reserved

e-STUDIO182/212/242

 

CONTENTS

1

 

5.2

Items Shown on the Display Panel ...................................................................................

 

5-2

 

 

5.2.1

Display ...............................................................................................................

 

5-2

 

 

5.2.2

Message ............................................................................................................

 

5-3

 

5.3

Relation between Equipment State and Operation ...........................................................

 

5-4

 

5.4

Operation ..........................................................................................................................

 

5-5

 

 

5.4.1

Block diagram ....................................................................................................

 

5-5

 

 

5.4.2

LED display circuit .............................................................................................

 

5-6

 

5.5

Disassembly and Replacement.........................................................................................

 

5-7

 

 

5.5.1

Control panel unit...............................................................................................

 

5-7

 

 

5.5.2

Control panel PC board (HPNL) ........................................................................

 

5-7

 

 

5.5.3

LCD PC board (LCD).........................................................................................

 

5-8

6.

SCANNER .....................................................................................................................

 

 

6-1

 

6.1

General Description ..........................................................................................................

 

6-1

 

6.2

Construction ......................................................................................................................

 

6-2

 

6.3

Functions...........................................................................................................................

 

6-3

 

6.4

Description of Operation ...................................................................................................

 

6-5

 

 

6.4.1

Scanning operation............................................................................................

 

6-5

 

 

6.4.2

Scan motor drive circuit .....................................................................................

 

6-6

 

6.5

Contact Image Sensor Unit Control Circuit .......................................................................

 

6-8

 

 

6.5.1

Exposure LED control circuit .............................................................................

 

6-8

 

 

6.5.2

CCD control circuit.............................................................................................

 

6-9

 

6.6

Automatic Original Size Detection Circuit .......................................................................

 

6-11

 

 

6.6.1

Principle of original size detection ...................................................................

 

6-11

 

 

6.6.2

Process of detection of original size ................................................................

 

6-12

 

6.7

Disassembly and Replacement.......................................................................................

 

6-16

 

 

6.7.1

Original glass ...................................................................................................

 

6-16

 

 

6.7.2

Scanner top cover............................................................................................

 

6-17

 

 

6.7.3

Automatic original detection sensor (APS sensor) ..........................................

6-18

 

 

6.7.4

Scan motor (M1) ..............................................................................................

 

6-18

 

 

6.7.5

CIS home position sensor (S1)........................................................................

 

6-20

 

 

6.7.6

Platen sensor (S2) ...........................................................................................

 

6-20

 

 

6.7.7

CIS unit (CIS)...................................................................................................

 

6-21

 

 

6.7.8

CIS case ..........................................................................................................

 

6-23

 

 

6.7.9

CIS unit drive belt-1 ........................................................................................

 

6-24

 

 

6.7.10

CIS unit drive belt-2 .........................................................................................

 

6-25

7.

LASER OPTICAL UNIT ................................................................................................

 

7-1

 

7.1

General Description ..........................................................................................................

 

7-1

 

7.2

Structure............................................................................................................................

 

 

7-2

 

7.3

Laser Diode Control Circuit ...............................................................................................

 

7-5

 

7.4

Polygonal Motor Control Circuit ........................................................................................

 

7-6

 

7.5

Disassembly and Replacement.........................................................................................

 

7-7

 

 

7.5.1

Laser optical unit................................................................................................

 

7-7

8.

DRIVE UNIT ..................................................................................................................

 

 

8-1

 

8.1

General Description ..........................................................................................................

 

8-1

 

8.2

Configuration.....................................................................................................................

 

8-2

 

8.3

Functions ..........................................................................................................................

 

8-3

 

8.4

Main Motor Control Circuit ................................................................................................

 

8-4

 

8.5

Disassembly and Replacement.........................................................................................

 

8-6

 

 

8.5.1

Main motor (M3) ................................................................................................

 

8-6

 

 

8.5.2

Toner motor (M2)...............................................................................................

 

8-6

 

 

8.5.3

Main motor drive unit .........................................................................................

 

8-7

9.

PAPER FEEDING SYSTEM..........................................................................................

 

9-1

 

9.1

General Description ..........................................................................................................

 

9-1

 

9.2

Configuration.....................................................................................................................

 

9-2

 

9.3

Functions...........................................................................................................................

 

9-3

 

9.4

Operation ..........................................................................................................................

 

9-5

e-STUDIO182/212/242

 

© 2009 TOSHIBA TEC CORPORATION All rights reserved

CONTENTS

 

 

 

 

2

9.4.1

Drawer ...............................................................................................................

9-5

9.4.2

Bypass tray ........................................................................................................

9-7

9.4.3

General operation ..............................................................................................

9-9

9.5 Disassembly and Replacement.......................................................................................

9-10

9.5.1

Bypass unit ......................................................................................................

9-10

9.5.2

Bypass tray ......................................................................................................

9-11

9.5.3

Bypass separation pad ...................................................................................

9-11

9.5.4

Bypass roller unit .............................................................................................

9-12

9.5.5

Bypass pickup roller ........................................................................................

9-14

9.5.6

Bypass feed roller ...........................................................................................

9-14

9.5.7

Bypass paper sensor (S8) ...............................................................................

9-14

9.5.8

Bypass pickup solenoid (SOL2).......................................................................

9-15

9.5.9

Bypass pickup clutch / Bypass feed clutch ......................................................

9-16

9.5.10

Damp heater unit (DH3) / Dummy plate ..........................................................

9-18

9.5.11

Paper empty sensor (S7).................................................................................

9-18

9.5.12

Pickup roller ....................................................................................................

9-19

9.5.13

Registration clutch (CLT1) ...............................................................................

9-20

9.5.14

Pickup solenoid (SOL1) ...................................................................................

9-20

9.5.15

Drawer pickup clutch .......................................................................................

9-21

9.5.16

Registration roller (rubber)...............................................................................

9-22

9.5.17

Registration roller (metal) ................................................................................

9-23

9.5.18

Feed gear unit..................................................................................................

9-24

9.5.19

Drawer detection switch (SW5) .......................................................................

9-24

9.5.20

Registration sensor (S4) ..................................................................................

9-25

10. DRUM RELATED SECTION .......................................................................................

10-1

10.1

General Description ........................................................................................................

10-1

10.2

Configuration...................................................................................................................

10-2

10.3

Functions.........................................................................................................................

10-3

10.4

High-Voltage Output Control Circuit................................................................................

10-5

 

10.4.1

General description..........................................................................................

10-5

 

10.4.2

Description of Operation ..................................................................................

10-6

10.5

Drum Temperature Detection Circuit ..............................................................................

10-7

 

10.5.1

General description..........................................................................................

10-7

 

10.5.2

Circuit configuration .........................................................................................

10-7

10.6

Temperature/Humidity Detection Circuit .........................................................................

10-8

 

10.6.1

General Description .........................................................................................

10-8

 

10.6.2

Circuit configuration .........................................................................................

10-8

10.7

Disassembly and Replacement.......................................................................................

10-9

 

10.7.1

Process unit .....................................................................................................

10-9

 

10.7.2

Drum cleaner unit ..........................................................................................

10-11

 

10.7.3

Discharge LED (ERS)....................................................................................

10-12

 

10.7.4

Main charger..................................................................................................

10-13

 

10.7.5

Main charger grid ..........................................................................................

10-13

 

10.7.6

Main charger cleaner .....................................................................................

10-14

 

10.7.7

Needle electrode ...........................................................................................

10-14

 

10.7.8

Drum .............................................................................................................

10-15

 

10.7.9

Drum cleaning blade .....................................................................................

10-15

 

10.7.10

Drum separation finger .................................................................................

10-15

 

10.7.11

Recovery blade .............................................................................................

10-16

 

10.7.12

Transfer/Separation charger..........................................................................

10-16

 

10.7.13

Charger wire .................................................................................................

10-17

 

10.7.14

Transfer unit...................................................................................................

10-18

 

10.7.15

Ozone filter ...................................................................................................

10-19

 

10.7.16

Exhaust fan (M5) ...........................................................................................

10-20

 

10.7.17

Temperature/humidity sensor (S3) ................................................................

10-21

 

10.7.18

Toner cartridge interface PC board (CTIF) ....................................................

10-22

© 2009 TOSHIBA TEC CORPORATION All rights reserved

e-STUDIO182/212/242

 

 

 

CONTENTS

3

11. DEVELOPMENT SYSTEM..........................................................................................

11-1

11.1

General Description ........................................................................................................

11-1

11.2

Construction ....................................................................................................................

11-2

11.3

Functions.........................................................................................................................

11-3

 

11.3.1 Function of each unit .......................................................................................

11-3

 

11.3.2 Functions of the toner cartridge PC board (CTRG) .........................................

11-4

 

11.3.3 Recovered toner supply mechanism ...............................................................

11-6

11.4

Toner Motor Control Circuit.............................................................................................

11-7

11.5

Auto-Toner Circuit ...........................................................................................................

11-8

 

11.5.1

General description..........................................................................................

11-8

 

11.5.2 Function of auto-toner sensor..........................................................................

11-9

11.6

Disassembly and Replacement.....................................................................................

11-11

 

11.6.1

Developer unit................................................................................................

11-11

 

11.6.2

Developer material ........................................................................................

11-12

 

11.6.3 Filling developer unit with developer material................................................

11-13

 

11.6.4

Auto-toner sensor (S6) ..................................................................................

11-14

 

11.6.5

Drum thermistor (THMS4) .............................................................................

11-14

 

11.6.6 Guide roller / Developer sleeve .....................................................................

11-14

 

11.6.7

Mixer ..............................................................................................................

11-18

 

11.6.8 Replacement of Oil Seal ................................................................................

11-20

12. FUSER / EXIT UNIT ....................................................................................................

12-1

12.1

General Description ........................................................................................................

12-1

12.2

Configurations .................................................................................................................

12-2

12.3

Functions.........................................................................................................................

12-3

12.4

Operation ........................................................................................................................

12-5

12.5

Fuser Unit Control Circuit................................................................................................

12-6

 

12.5.1

Configuration ...................................................................................................

12-6

 

12.5.2

Temperature detection section ........................................................................

12-7

12.6

Disassembly and Replacement.....................................................................................

12-12

 

12.6.1

Fuser / Exit unit..............................................................................................

12-14

 

12.6.2

Pressure roller unit / Fuser roller unit.............................................................

12-14

 

12.6.3

Exit roller........................................................................................................

12-15

 

12.6.4

Exit sensor (S5) ............................................................................................

12-16

 

12.6.5

Separation finger .........................................................................................

12-18

 

12.6.6

Center heater lamp / Side heater lamp (LAMP1/LAMP2)..............................

12-19

 

12.6.7

Fuser roller ....................................................................................................

12-20

 

12.6.8

Pressure roller ..............................................................................................

12-20

 

12.6.9 Center thermistor / Side thermistor / Edge thermistor

 

 

 

(THMS1/THMS2/THMS3).............................................................................

12-22

 

12.6.10

Fuser thermostat (THMO1)............................................................................

12-22

 

12.6.11

Exit motor (M7): Option..................................................................................

12-23

13. AUTOMATIC DUPLEXING UNIT (ADU) (OPTION: MD-0103)

.................................. 13-1

13.1

General Description ........................................................................................................

 

13-1

 

13.1.1

Specifications of MD-0103...............................................................................

 

13-2

13.2

Construction ....................................................................................................................

 

13-3

13.3

Functions.........................................................................................................................

 

13-4

13.4

Drive of ADU ...................................................................................................................

 

13-5

13.5

Description of Operation ................................................................................................

 

13-6

13.6

Disassembly and Replacement.....................................................................................

 

13-11

 

13.6.1 Automatic Duplexing Unit (ADU) ...................................................................

 

13-11

 

13.6.2 ADU driving PC board (ADU) ........................................................................

 

13-12

 

13.6.3

ADU motor (M8).............................................................................................

 

13-12

 

13.6.4

Upper transport roller.....................................................................................

 

13-13

 

13.6.5

Lower transport roller.....................................................................................

 

13-13

 

13.6.6

Paper guide ...................................................................................................

 

13-14

e-STUDIO182/212/242

 

© 2009 TOSHIBA TEC CORPORATION All rights reserved

CONTENTS

 

 

 

 

4

14. POWER SUPPLY UNIT ..............................................................................................

14-1

14.1

Construction ....................................................................................................................

14-1

14.2

Operation of DC Output Circuit .......................................................................................

14-2

14.3

Output Channel ...............................................................................................................

14-3

14.4

Fuse ................................................................................................................................

14-4

14.5

Configuration of Power Supply Unit ................................................................................

14-5

14.6

AC Wire Harness ............................................................................................................

14-6

15. EXTERNAL COUNTERS ............................................................................................

15-1

15.1

Outline.............................................................................................................................

 

15-1

15.2

Signal ..............................................................................................................................

 

15-1

 

15.2.1

Pin Layout........................................................................................................

15-1

 

15.2.2 Details of the signals........................................................................................

15-2

15.3

Notices ............................................................................................................................

 

15-3

 

15.3.1

Setting code.....................................................................................................

15-3

 

15.3.2 Setting value change and restrictions when using the totalizer

 

 

 

(DocuLyzerNW) ..............................................................................................

15-3

 

15.3.3 Setting value change and restrictions when using the coin controller .............

15-3

 

15.3.4 Simultaneous Installation of External Counters ...............................................

15-3

16. PC BOARDS ...............................................................................................................

 

16-1

© 2009 TOSHIBA TEC CORPORATION All rights reserved

e-STUDIO182/212/242

 

CONTENTS

5

e-STUDIO182/212/242

© 2009 TOSHIBA TEC CORPORATION All rights reserved

CONTENTS

 

6

1.SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES

1.1

Specifications

1

When the value is different among e-STUDIO182, 212 and 242, the value for e-STUDIO212 is shown by [ ] and the value for e-STUDIO242 is shown by { }.

Copy process

Indirect electrophotographic process (dry)

 

 

 

Type

Desktop type

 

 

 

 

 

 

Original table

Fixed type (the left rear corner used as guide to place originals)

 

Accepted originals

Sheet, book and 3-dimensional object. The automatic document feeder

 

 

(ADF) and reversing automatic document feeder (RADF), only accepts paper

 

 

which are not pasted or stapled. (Single-sided originals: 50 to 127 g/m2/13 to

 

 

34 lb. Bond) Carbon paper are not acceptable either.

 

 

 

 

 

Maximum size: A3/LD

 

 

 

 

 

 

Copy speed (Copies/min.)

 

 

 

 

 

 

 

e-STUDIO182

 

 

 

 

 

 

 

 

Paper size

 

Drawer

Bypass feed

PFU

 

PFP

 

 

Size

Size not

 

Upper

 

Lower

 

 

 

specified

specified

 

 

drawer

 

drawer

A4, B5, LT

 

18

16

11

16

 

16

 

16

 

 

 

 

 

 

 

 

 

 

A5-R, ST-R

 

-

16

11

-

 

16

 

16

 

 

 

 

 

 

 

 

 

 

A4-R, B5-R, LT-R

 

15.5

15.5

11

15.5

 

15.5

 

15.5

 

 

 

 

 

 

 

 

 

 

B4, LG, FOLIO,

 

13

13

11

13

 

13

 

13

COMPUTER

 

 

 

 

 

 

 

 

 

A3, LD

 

11

11

11

11

 

11

 

11

 

 

 

 

 

 

 

 

 

 

e-STUDIO212

 

 

 

 

 

 

 

 

Paper size

 

Drawer

Bypass feed

PFU

 

PFP

 

 

Size

Size not

 

Upper

 

Lower

 

 

 

specified

specified

 

 

drawer

 

drawer

A4, B5, LT

 

21

20

20

20

 

20

 

20

A5-R, ST-R

 

-

-

20

-

 

20

 

20

 

 

 

 

 

 

 

 

 

 

A4-R, B5-R, LT-R

 

15.5

15.5

15.5

15.5

 

15.5

 

15.5

 

 

 

 

 

 

 

 

 

 

B4, LG, FOLIO,

 

13

13

13

13

 

13

 

13

COMPUTER

 

 

 

 

 

 

 

 

 

A3, LD

 

11

11

11

11

 

11

 

11

e-STUDIO242

 

 

 

 

 

 

 

 

Paper size

 

Drawer

Bypass feed

PFU

 

PFP

 

 

Size

Size not

 

Upper

 

Lower

 

 

 

specified

specified

 

 

drawer

 

drawer

A4, B5, LT

 

24

23

23

23

 

23

 

23

 

 

 

 

 

 

 

 

 

 

A5-R, ST-R

 

-

-

23

-

 

23

 

23

 

 

 

 

 

 

 

 

 

 

A4-R, B5-R, LT-R

 

17.5

17.5

17.5

17.5

 

17.5

 

17.5

 

 

 

 

 

 

 

 

 

 

B4, LG, FOLIO,

 

15

15

15

15

 

15

 

15

COMPUTER

 

 

 

 

 

 

 

 

 

A3, LD

 

12.5

12.5

12.5

12.5

 

12.5

 

12.5

 

 

 

 

 

 

 

 

 

 

*“–” means “Not acceptable”.

*The copy speed in the above table are available when originals are manually placed for single side, multiple copying.

© 2009 TOSHIBA TEC CORPORATION All rights reserved

e-STUDIO182/212/242

 

SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES

1 - 1

*When the ADF and RADF are used, the copy speed of 16[20] {23} sheets per minute is only available under the following conditions:

Original/Mode:

Single side original/A4/LT size. APS/automatic density are not selected.

Number of sheets:

16[20] {23}

Reproduction ratio: 100%

Copy speed for thick paper (Copies/min.) e-STUDIO182/212/242

Thick 1 (81 g/m2 to 105 g/m2, 21.3 lb. Bond to 28 lb. Bond): Bypass feed on a sheet by sheet baisis only

Thick 2 (106 g/m2 to 163 g/m2, 28 lb. Bond to 90 lb. Index): Bypass feed on a sheet by sheet baisis only

Copy paper

 

Drawer

 

PFU

 

PFP

ADU

Bypass copy

Remarks

Size

A3, A4, A4

-R, B4, B5,

B5-R,

 

A3 to A5-R, LD to ST-R,

 

 

A5-R(Only for PFP), LD, LG, LT, LT-R,

FOLIO, COMPUTER, 13"LG,

 

 

ST-R(Only for PFP), FOLIO, COMPUTER,

8.5" x 8.5", 8K, 16K, 16K-R

 

 

13"LG, 8K, 16K, 16K-R

 

 

(Non-standard or user-

 

 

 

 

 

 

 

 

specified sizes can be set.)

 

Weight

64 to 80 g/m2, 17 lb. Bond to 21.3 lb. Bond

50 to 163 g/m2

 

 

 

 

 

 

 

 

(Single paper feeding)

 

 

 

 

 

 

 

 

64 to 80 g/m2

 

 

 

 

 

 

 

 

(Continuous feeding)

 

Special

 

 

 

 

Tracing paper, labels, OHP film

These special papers

paper

 

 

 

 

 

 

(thickness: 80 µm or thicker),

recommended by

 

 

 

 

 

 

 

 

Toshiba Tec

First copy time .....................

 

 

e-STUDIO182/212

 

 

 

 

 

 

 

Approx. 7.6 sec. (A4, 100%, original placed manually)

 

 

 

 

 

Approx. 7.7 sec. (LT, 100%, original placed manually)

 

 

 

 

 

e-STUDIO242

 

 

 

 

 

 

 

Approx. 7.5 sec. (A4/LT, 100%, original placed manually)

Warming-up time..................

 

 

Approx. 25 sec. (temperature: 20°C)

 

Multiple copying ...................

 

 

Up to 999 copies; Key in set numbers

 

Reproduction ratio ...............

 

 

Actual ratio: 100±0.5%

 

 

 

 

 

 

Zooming: 25 to 200% in increments of 1%

 

Resolution/Gradation ...........

Scanning: 600 dpi x 600 dpi

 

 

 

 

 

 

Printing: Equivalent to 2400 dpi x 600 dpi

 

 

 

 

 

 

Gradation: 256 steps

 

Eliminated portion ................

 

 

Leading edges: 3.0±2.0 mm, Side/trailing edges: 2.0±2.0 mm (copy)

 

 

 

 

 

Leading / trailing edges: 5.0±2.0 mm, Side edges: 5.0±2.0 mm (print)

e-STUDIO182/212/242

© 2009 TOSHIBA TEC CORPORATION All rights reserved

SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES

 

1 - 2

Paper feeding .........................

Standard drawer:

 

 

1 drawer (stack height 28 mm, equivalent to 250 sheets; 64 to 80 g/m2

 

 

(17 to 22 lb. Bond))

 

 

 

1

 

Bypass feeding:

 

 

Stack height 11.8 mm: equivalent to 100 sheets; 64 to 80 g/m2 (17 to

 

 

22 lb. Bond)

 

 

Paper Feed Unit (PFU):

 

 

Option (One drawer: stack height 28 mm, equivalent to 250 sheets; 64

 

 

to 80 g/m2 (17 to 22 lb. Bond))

 

Paper Feed Pedestal (PFP):

Option (One drawer or two: stack height 60.5 mm, equivalent to 550

sheets; 64 to 80 g/m2 (17 to 22 lb. Bond)) Capacity of originals in the ADF/RADF (Option)

.................................................. A3 to A5-R, LD to ST-R:

100 sheets / 80 g/m2 (Stack height 16 mm or less)

Automatic duplexing unit (ADU: Option)

..................................................

Stackless, Switchback type

Toner supply ...........................

Automatic toner density detection/supply

 

Toner cartridge replacing method (There is a recovered toner supply

 

mechanism.)

Density control .....................

Automatic density mode and manual density mode selectable in 7

 

steps

Weight ..................................

Approx. 32.0 kg ( 70.55 lb.) (for NAD and MJD)

 

Approx. 33.2 kg ( 73.19 lb.) (for CND)

 

Approx. 33.0 kg ( 72.75 lb.) (for others)

Power requirements...AC 110 V / 13.2 A, 115 V or 127 V / 12 A 220-240 V or 240 V / 8 A (50/60 Hz)

*The acceptable value of each voltage is ±10%.

Power consumption ...1.5 kW or less (100 V series)

1.6kW or less (200 V series)

*The electric power is supplied to the ADF/RADF, PFU, PFP and ADU through the equipment.

Total counter ..............

Electronical counter

© 2009 TOSHIBA TEC CORPORATION All rights reserved

e-STUDIO182/212/242

 

SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES

1 - 3

Dimensions of the equipment ..................

W 600 x D 658.6 x H 462.5 (mm): See the figure below

D

H

W

Fig. 1-1

e-STUDIO182/212/242

© 2009 TOSHIBA TEC CORPORATION All rights reserved

SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES

 

1 - 4

1.2Accessories

Unpacking/setup instruction

1 set

1

Operator’s manual

1 pc.

 

Operator’s manual pocket

1 pc. (for NAD)

 

Power cable

1 pc.

 

CD-ROM

2 pcs.

 

Rubber cap

6 pcs. (for MJD, ASD, ASU and SAD)

 

 

2 pcs. (for NAD, CND, AUD, TWD, KRD and ARD)

 

Transfer charger wire cleaner

1 pc.

 

(installed inside of the transfer cover)

 

 

Drum (installed inside of the equipment)

1 pc.

 

Developer material

1 pc.

 

Nozzle

1 pc. (for NAD)

 

Toner cartridge

1 pc.

 

Warranty sheet

1 pc. (for NAD and CND)

 

Setup report

1 set (for NAD, MJD and CND)

 

Customer satisfaction card

1 pc. (for MJD)

 

Packing list

1 pc. (for CND)

 

Customer survey sheet

1 pc. (for CND)

 

Certificate of conformance

1 pc. (for CND)

 

*Machine version

NAD:

North America

ASD:

Hong Kong / Latin America

AUD:

Australia

MJD:

Europe

ASU:

Asia / Saudi Arabia

SAD:

Saudi Arabia

ARD:

Latin America

CND:

China

TWD:

Taiwan

KRD:

Korea

JPD:

Japan

© 2009 TOSHIBA TEC CORPORATION All rights reserved

e-STUDIO182/212/242

 

SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES

1 - 5

1.3

Options

 

 

 

Platen Cover

KA-1650PC/PCC

 

 

Automatic Document Feeder (ADF)

MR-2020/C

 

 

Reversing Automatic Document Feeder (RADF)

MR-3023/C

 

 

Paper Feed Unit (PFU)

MY-1027/C

 

 

Paper Feed Pedestal (PFP)

KD-1022/C

 

 

Paper Feed Controller (PFC)

GH-1060/C

 

 

Drawer Module

MY-1028/C

 

 

Automatic Duplexing Unit (ADU)

MD-0103/C

 

 

 

Fax Kit

 

GD-1221NA/EU/AU/TW/CN/KR

 

 

External Keyboard

GJ-1060/C/EU/KR/TW

 

 

Network Printer Kit

GA-1191/C/KR/TW

 

 

Scanner Upgrade Kit

GA-1201/C/KR/TW

 

 

Operator’s manual pocket

KK-1660/C

 

 

Damp Heater

MF-1640U/E

 

 

Harness Kit

GQ-1130

 

 

 

Desk

 

MH-1640

 

 

 

Notes:

When the paper feed pedestal (KD-1022) or automatic duplexing unit (MD-0103) is installed, the paper feed controller (GH-1060) is also required to be installed.

The external keyboard (GJ-1060) is necessary for the installation of the fax kit (GD-1221) and the scanner upgrade kit (GA-1201).

e-STUDIO182/212/242

© 2009 TOSHIBA TEC CORPORATION All rights reserved

SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES

 

1 - 6

1.4Supplies

Drum

OD-1600 (except for China)

1

 

OD-2320 (for China)

 

Toner cartridge

PS-ZT1810 (1) (for North America)

 

 

PS-ZT1810A (1) (for Central and South America)

 

 

PS-ZT1810D (1) (for Asia)

 

 

PS-ZT1810D5k (1) (for Asia)

 

 

PS-ZT1810C (1) (for China)

 

 

PS-ZT1810C10k (1) (for China)

 

 

PS-ZT1810C5k (1) (for China)

 

 

PS-ZT1810T (1) (for Taiwan)

 

 

PS-ZT1810T5k (1) (for Taiwan)

 

 

PS-ZT1810E (1) (for Europe)

 

 

PS-ZT1810E5K (1) (for Europe)

 

Developer material

D-2320 (except for China)

 

 

D-2320C (for China)

 

© 2009 TOSHIBA TEC CORPORATION All rights reserved

e-STUDIO182/212/242

 

SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES

1 - 7

ACCESSORIES / SPECIFICATIONS

STUDIO182/212/242-e

SUPPLIES / OPTIONS /

 

8 - 1

reserved rights All CORPORATION TEC TOSHIBA 2009 ©

2-1 .Fig

 

 

 

 

 

Automatic

Reversing Automatic

 

 

 

 

 

Document Feeder

 

 

 

Document Feeder

 

 

 

 

 

 

 

 

 

 

 

Platen Cover

 

 

 

(ADF)

 

 

(RADF)

 

KA-1650PC

 

 

 

MR-2020

 

 

MR-3023

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

External Keyboard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GJ-1060

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Harness Kit

 

 

 

Damp Heater

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Automatic

 

 

 

GQ-1130

 

 

MF-1640

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Duplexing Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(ADU)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MD-0103

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper Feed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fax Kit

 

 

 

Network

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Controller

 

 

 

GD-1221

 

 

Printer Kit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(PFC)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GA-1191

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GH-1060

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scanner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper Feed Unit

 

 

 

 

 

 

 

 

 

 

Upgrade Kit

 

 

 

 

 

 

 

 

 

 

 

 

 

(PFU)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GA-1201

 

 

 

 

 

 

 

 

 

 

 

 

 

MY-1027

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper Feed

 

 

 

 

 

Drawer Module

 

 

 

Pedestal

 

 

 

Desk

 

 

MY-1028

 

 

 

(PFP)

 

 

MH-1640

 

 

 

 

 

KD-1022

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

List System 5.1

2.OUTLINE OF THE MACHINE

2.1Sectional View

1.

Front side

 

 

 

 

 

 

 

 

 

2

 

A2

A3

A4

A1

 

 

A7

 

A5

A6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K5

 

 

 

 

 

 

 

 

 

J6 J7 J5 J4

J8

 

J3

 

 

 

 

 

 

 

 

 

 

J9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K4

 

K2

I5

I9 F3

F2F1

 

 

 

J1

 

 

 

 

H2 H3

 

 

J2

 

 

 

 

 

 

 

 

 

 

 

L3

 

 

 

 

 

 

 

 

 

 

 

 

L1

 

 

 

 

 

 

 

 

 

 

 

 

I7

 

 

 

 

 

 

 

 

 

 

 

 

H4

 

 

 

 

 

 

 

 

 

 

 

 

H5

 

 

 

 

 

 

 

 

 

 

 

 

H1

 

 

 

 

 

 

 

 

 

 

 

 

G2

 

 

 

 

 

 

 

 

 

 

 

 

G1

 

 

 

 

 

 

 

 

 

 

 

 

G3

 

 

 

 

 

 

 

 

 

 

 

 

L3

 

 

 

 

 

 

 

 

 

 

 

 

I1

 

 

 

 

 

 

 

 

 

 

 

 

I2

 

 

 

 

 

 

 

 

 

 

 

 

C5

 

 

 

 

 

 

 

 

 

 

 

 

L2

 

 

 

 

 

 

 

 

 

 

 

 

E2

E5

 

 

 

 

 

 

 

 

 

 

 

E1

 

 

 

 

 

 

 

 

 

 

 

 

K3

B2

B1

K1

F4

I8

I4

I11 I10 I3

I6

C3

C1 C2 C4

 

 

 

E4

E3

 

 

 

 

 

 

 

 

 

 

Fig. 2-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A1

Original glass

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A2

ADF original glass

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A3

Contact image sensor unit (CIS)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A4

Scanner damp heater (Left side)

 

 

 

DH1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A5

Scanner damp heater (Right side)

 

 

 

DH2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A6

Scanner damp heater thermostat

 

 

 

THMO2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A7

Automatic original detection sensor

 

 

 

S9-S13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B1

Laser optical unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B2

Polygonal motor

 

 

 

 

 

 

 

M4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

Pickup roller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C2

Separation claw

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C3

Paper empty sensor

 

 

 

 

 

 

S7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C4

Registration sensor

 

 

 

 

 

 

S4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C5

Registration roller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E1

Bypass pickup roller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E2

Bypass feed roller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E3

Bypass separation pad

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E4

Bypass paper sensor

 

 

 

 

 

 

S8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

© 2009 TOSHIBA TEC CORPORATION All rights reserved

 

 

 

 

 

 

 

 

e-STUDIO182/212/242

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTLINE OF THE MACHINE

2 - 1

E5

Bypass tray

 

 

 

 

F1

Needle electrode

 

 

 

 

F2

Main charger

 

 

 

 

F3

Main charger grid

 

 

 

 

F4

Toner cartridge

 

 

 

 

G1

Transfer charger wire

 

 

 

 

G2

Separation charger wire

 

 

 

 

G3

Transfer guide roller

 

 

 

 

H1

Drum

 

 

 

 

H2

Discharge LED

 

 

 

 

H3

Drum cleaning blade

 

 

 

 

H4

Recovery blade

 

 

 

 

H5

Drum separation finger

 

 

 

 

I1

Developer sleeve (Magnetic roller)

 

 

 

 

I2

Mixer-1

 

 

 

 

I3

Mixer-2

 

 

 

 

I4

Mixer-3

 

 

 

 

I5

Doctor blade

 

 

 

 

I6

Auto-toner sensor

S6

 

 

 

I7

Toner recovery auger

 

 

 

 

I8

Toner recycle auger

 

 

 

 

I9

Drum thermistor

THMS4

 

 

 

I10

Drum damp heater

DH3

 

 

 

I11

Drum damp heater thermostat

THMO3

 

 

 

J1

Fuser roller

 

 

 

 

J2

Pressure roller

 

 

 

 

J3

Fuser roller separation finger

 

 

 

 

J4

Center heater lamp

LAMP1

 

 

 

J5

Side heater lamp

LAMP2

 

 

 

J6

Center/Side/Edge thermistor

THMS1/2/3

 

 

 

J7

Fuser thermostat

THMO1

 

 

 

J8

Exit roller

 

 

 

 

J9

Exit sensor

S5

 

 

 

K1

Front cover opening/closing switch

SW4

 

 

 

K2

Front cover opening/closing interlock switch

SW3

 

 

 

K3

Temperature/humidity sensor

S3

 

 

 

K4

Switching regulator

 

 

 

 

K5

ADU cover opening/closing interlock switch

SW2

 

 

 

L1

ADU upper transport roller

 

 

 

 

L2

ADU lower transport roller

 

 

 

 

L3

ADU paper guide

 

 

 

 

e-STUDIO182/212/242

© 2009 TOSHIBA TEC CORPORATION All rights reserved

OUTLINE OF THE MACHINE

 

2 - 2

2. Rear side

M1

M5

M7

M2

S2

S1

M8

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOL2 CLT1 SOL1 SW5

M3

M6

Fig. 2-2

M1

Scan motor

 

 

M2

Toner motor

 

 

M3

Main motor

 

 

M5

Exhaust fan

 

 

M6

Switching regulator cooling fan

 

 

M7

Exit motor (Option)

 

 

M8

ADU motor (Option)

 

 

S1

CIS home position sensor

 

 

S2

Platen sensor

 

 

SW5

Drawer detection switch

 

 

CLT1

Registration clutch

 

 

SOL1

Pickup solenoid

 

 

SOL2

Bypass pickup solenoid

 

 

© 2009 TOSHIBA TEC CORPORATION All rights reserved

e-STUDIO182/212/242

 

OUTLINE OF THE MACHINE

2 - 3

2.2Electric Parts Layout

[A] Scanner, control panel

S13

S1

S2

CIS

LT series models

S13

S12 S10

S11

M1

S12

S11

DH2

THMO2

LCD

HPNL

S10

S9

DH1

Fig. 2-3

e-STUDIO182/212/242

© 2009 TOSHIBA TEC CORPORATION All rights reserved

OUTLINE OF THE MACHINE

 

2 - 4

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