KAWASAKI FB460V ENGINE MANUAL
Table of Contents – Page 1 of 3
FOREWORD
SECTION 1 - GENERAL INFORMATION BEFORE SERVICING PERFORMANCE CURVES DIMENSIONAL SPECIFICATIONS PERIODIC MAINTENANCE 4-STROKE ENGINE THEORY
CONSTRUCTION (INTERNAL COMPONENT) FUEL SYSTEM AND OPERATION ELECTRICAL SYSTEM
PRELIMINARY ENGINE CHECKS TROUBLE SHOOTING
TUNE-UP PROCEDURE OVERHAUL PROCEDURE
SECTION 2 - IGNITION
IGNITION SYSTEM SPARK CHECK FLYWHEEL REMOVAL FLYWHEEL CHECK IGNITION COIL CHECK CONTROL UNIT CHECK
FLYWHEEL INSTALLATION
IGNITION COIL AIR-GAP ADJUSTMENT FLYWHEEL HOUSING INSTALLATION SPARK PLUG CHECK AND CLEANING
SECTION 3 - AIR CLEANER
AIR CLEANER SERVICE
AIR CLEANER HOUSING INSPECTION AIR CLEANER INSTALLATION
SECTION 4 - CARBURETOR CARBURETOR OPERATION
CARBURETOR REMOVAL AND DISASSEMBLY CARBURETOR CLEANING
CARBURETOR INSPECTION
CARBURETOR ASSEMBLY CARBURETOR INSTALLATION CARBURETOR ADJUSTMENT
SECTION 5 - GOVERNOR
REMOVAL (GOVERNOR RELATED)
GOVERNOR GEAR DISASSEMBLY
KAWASAKI FB460V ENGINE MANUAL
Table of Contents – Page 2 of 3
SECTION 5 - GOVERNOR - continued GOVERNOR GEAR INSPECTION GOVERNOR REASSEMBLY REASSEMBLY (GOVERNOR RELATED) LINKAGE ADJUSTMENT
THROTTLE CABLE INSTALLATION AND ADJUSTMENT CHOKE ADJUSTMENT
MAXIMUM SPEED ADJUSTMENT IDLE SPEED ADJUSTMENT
SECTION 6 - COMPRESSION
COMPRESSION CHECK
CYLINDER HEAD AND HEAD GASKET REMOVAL CYLINDER HEAD TIGHTENING PROCEDURE CYLINDER HEAD CHECK AND REPAIR
VALVE AND SPRING REMOVAL VALVE SPRING INSPECTION TO ANALYZE VALVE
VALVE INSPECTION
VALVE GUIDE CHECK AND REPLACEMENT VALVE SEAT RECONDITIONING
TAPPET CLEARANCE CHECK AND REPAIR
SECTION 7 - LUBRICATION
LUBRICATION
OIL WARNING SYSTEM
FULL FLOW OIL FILTER (OPTIONAL)
CAPACITIES
OIL RECOMMENDATION
OIL LEVEL CHECK
OIL CHANGE
BREATHER CHECK
OIL PUMP INSPECTION
OIL PUMP INSTALLATION
SECTION 8 - PISTON, PISTON RING, AND CON-ROD PISTON AND CON-ROD REMOVAL
PISTON INSPECTION
PISTON RING THICKNESS INSPECTION PISTON RING END GAP INSPECTION PISTON PIN AND PIN HOLE DIA. INSPECTION CON-ROD INSPECTION
PISTON AND CON-ROD ASSEMBLY PISTON RING INSTALLATION
PISTON AND CON-ROD ASSY INSTALLATION
KAWASAKI FB460V ENGINE MANUAL
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SECTION 9--CRANKSHAFT AND CAMSHAFT CRANKSHAFT AND CAMSHAFT REMOVAL CRANKSHAFT INSPECTION
UNDER-SIZE CON-ROD
LINK ROD INSPECTION BUSHING REPLACEMENT BALANCE WEIGHT INSPECTION BALANCER GUIDE INSPECTION CAMSHAFT INSPECTION
CRANKSHAFT AND CAMSHAFT INSTALLATION CRANKCASE COVER INSTALLATION CRANKSHAFT END PLAY
CRANKSHAFT END PLAY ADJUSTMENT
SECTION 10--CYLINDER BLOCK AND BEARING CYLINDER BLOCK INSPECTION AND REPAIR BALL BEARING REMOVING
BALL BEARING INSPECTION
PLAIN BEARING INSPECTION
BALL BEARING INSTALLATION
OIL SEAL REPLACEMENT (PTO SIDE)
SECTION 11 - ELECTRIC STARTER AND CHARGE STARTER MOTOR CIRCUIT
STARTER SYSTEM CHECK
STARTER MOTOR CHECK
STARTER SOLENOID TEST STARTER MOTOR DISASSEMBLY STARTER MOTOR INSPECTION BRUSH HOLDER CHECK
PINION CLUTCH INSPECTION STARTER MOTOR REASSEMBLY CHARGING SYSTEM CHECK TROUBLESHOOTING
SECTION 12 - RECOIL STARTER
RECOIL STARTER DISASSEMBLY
RECOIL STARTER REASSEMBLY
RECOIL STARTER INSPECTION