Toro 55-7800, 30106, 30112, 30115, 30165 Service Manual

KAWASAKI FB460V ENGINE MANUAL

Table of Contents – Page 1 of 3

FOREWORD

SECTION 1 - GENERAL INFORMATION BEFORE SERVICING PERFORMANCE CURVES DIMENSIONAL SPECIFICATIONS PERIODIC MAINTENANCE 4-STROKE ENGINE THEORY

CONSTRUCTION (INTERNAL COMPONENT) FUEL SYSTEM AND OPERATION ELECTRICAL SYSTEM

PRELIMINARY ENGINE CHECKS TROUBLE SHOOTING

TUNE-UP PROCEDURE OVERHAUL PROCEDURE

SECTION 2 - IGNITION

IGNITION SYSTEM SPARK CHECK FLYWHEEL REMOVAL FLYWHEEL CHECK IGNITION COIL CHECK CONTROL UNIT CHECK

FLYWHEEL INSTALLATION

IGNITION COIL AIR-GAP ADJUSTMENT FLYWHEEL HOUSING INSTALLATION SPARK PLUG CHECK AND CLEANING

SECTION 3 - AIR CLEANER

AIR CLEANER SERVICE

AIR CLEANER HOUSING INSPECTION AIR CLEANER INSTALLATION

SECTION 4 - CARBURETOR CARBURETOR OPERATION

CARBURETOR REMOVAL AND DISASSEMBLY CARBURETOR CLEANING

CARBURETOR INSPECTION

CARBURETOR ASSEMBLY CARBURETOR INSTALLATION CARBURETOR ADJUSTMENT

SECTION 5 - GOVERNOR

REMOVAL (GOVERNOR RELATED)

GOVERNOR GEAR DISASSEMBLY

KAWASAKI FB460V ENGINE MANUAL

Table of Contents – Page 2 of 3

SECTION 5 - GOVERNOR - continued GOVERNOR GEAR INSPECTION GOVERNOR REASSEMBLY REASSEMBLY (GOVERNOR RELATED) LINKAGE ADJUSTMENT

THROTTLE CABLE INSTALLATION AND ADJUSTMENT CHOKE ADJUSTMENT

MAXIMUM SPEED ADJUSTMENT IDLE SPEED ADJUSTMENT

SECTION 6 - COMPRESSION

COMPRESSION CHECK

CYLINDER HEAD AND HEAD GASKET REMOVAL CYLINDER HEAD TIGHTENING PROCEDURE CYLINDER HEAD CHECK AND REPAIR

VALVE AND SPRING REMOVAL VALVE SPRING INSPECTION TO ANALYZE VALVE

VALVE INSPECTION

VALVE GUIDE CHECK AND REPLACEMENT VALVE SEAT RECONDITIONING

TAPPET CLEARANCE CHECK AND REPAIR

SECTION 7 - LUBRICATION

LUBRICATION

OIL WARNING SYSTEM

FULL FLOW OIL FILTER (OPTIONAL)

CAPACITIES

OIL RECOMMENDATION

OIL LEVEL CHECK

OIL CHANGE

BREATHER CHECK

OIL PUMP INSPECTION

OIL PUMP INSTALLATION

SECTION 8 - PISTON, PISTON RING, AND CON-ROD PISTON AND CON-ROD REMOVAL

PISTON INSPECTION

PISTON RING THICKNESS INSPECTION PISTON RING END GAP INSPECTION PISTON PIN AND PIN HOLE DIA. INSPECTION CON-ROD INSPECTION

PISTON AND CON-ROD ASSEMBLY PISTON RING INSTALLATION

PISTON AND CON-ROD ASSY INSTALLATION

KAWASAKI FB460V ENGINE MANUAL

Table of Contents – Page 3 of 3

SECTION 9--CRANKSHAFT AND CAMSHAFT CRANKSHAFT AND CAMSHAFT REMOVAL CRANKSHAFT INSPECTION

UNDER-SIZE CON-ROD

LINK ROD INSPECTION BUSHING REPLACEMENT BALANCE WEIGHT INSPECTION BALANCER GUIDE INSPECTION CAMSHAFT INSPECTION

CRANKSHAFT AND CAMSHAFT INSTALLATION CRANKCASE COVER INSTALLATION CRANKSHAFT END PLAY

CRANKSHAFT END PLAY ADJUSTMENT

SECTION 10--CYLINDER BLOCK AND BEARING CYLINDER BLOCK INSPECTION AND REPAIR BALL BEARING REMOVING

BALL BEARING INSPECTION

PLAIN BEARING INSPECTION

BALL BEARING INSTALLATION

OIL SEAL REPLACEMENT (PTO SIDE)

SECTION 11 - ELECTRIC STARTER AND CHARGE STARTER MOTOR CIRCUIT

STARTER SYSTEM CHECK

STARTER MOTOR CHECK

STARTER SOLENOID TEST STARTER MOTOR DISASSEMBLY STARTER MOTOR INSPECTION BRUSH HOLDER CHECK

PINION CLUTCH INSPECTION STARTER MOTOR REASSEMBLY CHARGING SYSTEM CHECK TROUBLESHOOTING

SECTION 12 - RECOIL STARTER

RECOIL STARTER DISASSEMBLY

RECOIL STARTER REASSEMBLY

RECOIL STARTER INSPECTION