Toro 38079, 38087, 38500, 38505, 38510 Service Manual

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POWER SHIFT SNOWTHROWER SERVICE MANUAL

Table of Contents – Page 1 of 5

ABOUT THIS MANUAL

SAFETY INSTRUCTIONS

FOR YOUR SAFETY...

IDENTIFICATION

MODEL AND SERIAL NUMBERS

SPECIFICATIONS MODELS 38500 AND 38505

MITSUBISHI POWERED 624 - ENGINE SPECIFICATIONS* MITSUBISHI POWERED 624 - PRODUCT SPECIFICATIONS MITSUBISHI POWERED 624 - TORQUE SPECIFICATIONS

SPECIFICATIONS MODELS 38510 AND 38513

TECUMSEH POWERED 624 - ENGINE SPECIFICATIONS* TECUMSEH POWERED 624 - PRODUCT SPECIFICATIONS TORQUE SPECIFICATIONS

SPECIFICATIONS MODELS 38520 AND 38525

MITSUBISHI POWERED 824 - ENGINE SPECIFICATIONS* MITSUBISHI POWERED 824 - PRODUCT SPECIFICATIONS MITSUBISHI POWERED 824 - TORQUE SPECIFICATIONS

SPECIFICATIONS MODELS 38540 AND 38543

TECUMSEH POWERED 824 - ENGINE SPECIFICATIONS* TECUMSEH POWERED 824 - PRODUCT SPECIFICATIONS TECUMSEH POWERED 824 - TORQUE SPECIFICATIONS

SPECIFICATIONS MODEL 38545

MITSUBISHI POWERED 828 - ENGINE SPECIFICATIONS* MITSUBISHI POWERED 828 - PRODUCT SPECIFICATIONS MITSUBISHI POWERED 828 - TORQUE SPECIFICATIONS

SPECIFICATIONS MODEL 38570

BRIGGS AND STRATTON POWERED 828 - ENGINE SPECIFICATIONS* BRIGGS AND STRATTON POWERED 828 - PRODUCT SPECIFICATIONS BRIGGS AND STRATTON POWERED 828 - TORQUE SPECIFICATIONS

SPECIFICATIONS MODEL 38573

TECUMSEH POWERED 828 - ENGINE SPECIFICATIONS* TECUMSEH POWERED 828 - PRODUCT SPECIFICATIONS TECUMSEH POWERED 828 - TORQUE SPECIFICATIONS

POWER SHIFT SNOWTHROWER SERVICE MANUAL

Table of Contents – Page 2 of 5

SPECIFICATIONS MODELS 38565 AND 38580

BRIGGS AND STRATTON POWERED 1132 - ENGINE SPECIFICATIONS* BRIGGS AND STRATTON POWERED 1132 - PRODUCT SPECIFICATIONS TORQUE SPECIFICATIONS

SPECIAL TOOLS AND OTHER NECESSITIES

TROUBLESHOOTING

UNIT DOES NOT PROPEL FORWARD

UNIT WILL NOT PROPEL BACKWARD NEUTRAL NOT IN CORRECT LOCATION

SHIFT LEVER WILL NOT LOCK IN POWER SHIFT OR REVERSE

OPERATOR CAN SHIFT BETWEEN FORWARD AND REVERSE WHILE TRACTION LEVER IS WHEELS WILL NOT SWING WHEN POWER SHIFTING

MACHINE DOES NOT PROPEL IN A STRAIGHT LINE

ENGINE KILLS WHEN AUGER OR TRACTION ARE ENGAGED POOR SNOWTHROWING PERFORMANCE

IMPELLER OR AUGER DOES NOT TURN TRACTION OR IMPELLER DOES NOT DISENGAGE CHUTE PLUGS WITH SNOW

SCRAPER CATCHES ON UNEVEN PAVEMENT SNOWTHROWER LEAVES SNOW BEHIND RAPID SKID AND SCRAPER WEAR

FRONT END RISES

MAINTENANCE

MAINTENANCE - DRAINING GASOLINE

MAINTENANCE - CHAIN LUBRICATION

MAINTENANCE - CHANGING CRANKCASE OIL

MAINTENANCE - AUGER GEAR BOX OIL SERVICE

MAINTENANCE - IMPELLER DRIVE BELT ADJUSTMENT

MAINTENANCE - TRACTION DRIVE BELT ADJUSTMENT

MAINTENANCE - REPLACING DRIVE BELTS

MAINTENANCE - DRIVE CHAIN ADJUSTMENT

MAINTENANCE - SPARK PLUG SERVICE

PREPARING SNOWTHROWER FOR STORAGE

SECTION I POWER SHIFT CONTROLS

CONTROL BOX OPERATION

OPERATION - LATCH RELEASE MECHANISM

CONTROL BOX OPERATION - REVERSE CONTROL

CONTROL BOX OPERATION - SHIFT LOCKOUT

CONTROL BOX OPERATION - INDEXING MECHANISM

CONTROL BOX SERVICE

CONTROL BOX SERVICE - TESTING

POWER SHIFT SNOWTHROWER SERVICE MANUAL

Table of Contents – Page 3 of 5

SECTION I POWER SHIFT CONTROLS - Continued

CONTROL BOX SERVICE - DISASSEMBLY

CONTROL BOX SERVICE - REASSEMBLY

CONTROL BOX SERVICE - INSTALLATION

CONTROL BOX SERVICE - ADJUSTMENTS

SECTION 2 TRACTION AND IMPELLER CONTROLS OPERATION

OPERATION - IMPELLER CONTROL OPERATION - IMPELLER LOCKING MECHANISM TRACTION AND IMPELLER CONTROLS

TRACTION AND IMPELLER CONTROLS - INSPECTION

TRACTION AND IMPELLER CONTROLS - REASSEMBLY

TRACTION AND IMPELLER CONTROLS - TRACTION CABLE ADJUSTMENT TRACTION AND IMPELLER CONTROLS - IMPELLER CABLE ADJUSTMENT

SECTION 3 DISCHARGE CHUTE

CHUTE CONTROL

DISCHARGE CHUTE

DISCHARGE CHUTE - REMOVAL

DISCHARGE CHUTE - INSTALLATION

SECTION 4 IDLER SYSTEM

IDLER SYSTEM - OPERATION

IDLER SYSTEM - REMOVAL

IDLER SYSTEM - DISASSEMBLY

IDLER SYSTEM - REASSEMBLY

IDLER SYSTEM - INSTALLATION

IDLER SYSTEM - ADJUSTMENT

SECTION 5 PIVOT AND LATCH SYSTEM

PIVOT SYSTEM

PIVOT SYSTEM - REASSEMBLY

LATCH SYSTEM

SECTION 6 TRANSMISSION

TRANSMISSION - OPERATION

TRANSMISSION - REMOVAL

TRANSMISSION - DISASSEMBLY

TRANSMISSION - REASSEMBLY

TRANSMISSION - INSTALLATION

SECTION 7 AUGER

AUGER

POWER SHIFT SNOWTHROWER SERVICE MANUAL

Table of Contents – Page 4 of 5

SECTION 8 AUGER GEAR BOX

AUGER GEAR BOX - OPERATION

AUGER GEAR BOX - REMOVAL

AUGER GEAR BOX - DISASSEMBLY

AUGER GEAR BOX - REASSEMBLY

AUGER GEAR BOX - INSTALLATION

SECTION 9 IMPELLER AND PULLEY SYSTEM

IMPELLER AND PULLEY - OPERATION

IMPELLER AND PULLEY - REMOVAL

IMPELLER AND PULLEY - INSTALLATION

SECTION 10 FRONT HOUSING

FRONT HOUSING - OPERATION

FRONT HOUSING - INSTALLATION

SKIDS - OPERATION

SKIDS - REMOVAL

SKIDS - INSTALLATION

SCRAPEROPERATION

SCRAPERREMOVAL

SCRAPERINSTALLATION

SECTION 11 CONTROL PANEL AND HANDLES

CONTROL PANEL - OPERATION

CONTROL PANEL - INSTALLATION

HANDLES

RIGHT HANDLE - INSTALLATION

LEFT HANDLE - REMOVAL

LEFT HANDLEINSTALLATION

SECTION 12 WHEELS, TIRES AND CHAINS

WHEELS - OPERATION

WHEELS - REMOVAL

WHEELSINSTALLATION

TIRES - OPERATION

TIRES - SERVICE

CHAINS - OPERATION

CHAINSINSTALLATION

SECTION 13 ENGINES

ENGINES - SERVICE INFORMATION

SECTION 14 DIFFERENTIAL KIT

DIFFERENTIAL KIT - OPERATION

DIFFERENTIAL KIT - REMOVAL

POWER SHIFT SNOWTHROWER SERVICE MANUAL

Table of Contents – Page 5 of 5

SECTION 14 DIFFERENTIAL KIT - Continued

DIFFERENTIAL KIT - DISASSEMBLY

DIFFERENTIAL KIT - ASSEMBLY

DIFFERENTIAL KITINSTALLATION

SECTION 15 LIGHT KIT

LIGHT KIT 66-7930 - OPERATION LIGHT KIT 66-7930 - TESTING

LIGHT KIT 66-7930 - LAMP REMOVAL LIGHT KIT 66-7930 - LAMP INSTALLATION

LIGHT KIT 66-7930 - ALTERNATOR REMOVAL LIGHT KIT 66-9730 - ALTERNATOR INSTALLATION LIGHT KITS 66-7940 AND 66-7950 - OPERATION LIGHT KITS 66-7940 AND 66-7950 - LAMP REMOVAL

LIGHT KIT 66-7940 AND 66-7950 - LAMP INSTALLATION

SECTION 16 SNOW CAB

SNOW CAB - OPERATION

SNOW CAB - REMOVAL

SNOW CAB - INSTALLATION

SECTION 17 DRIFT BREAKER

DRIFT BREAKER - OPERATION

DRIFT BREAKERDISASSEMBLY

DRIFT BREAKER - ASSEMBLY

Toro 38079, 38087, 38500, 38505, 38510 Service Manual
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